CN102140027A - Novel calcination-free desulfurized gypsum brick - Google Patents
Novel calcination-free desulfurized gypsum brick Download PDFInfo
- Publication number
- CN102140027A CN102140027A CN2011101083489A CN201110108348A CN102140027A CN 102140027 A CN102140027 A CN 102140027A CN 2011101083489 A CN2011101083489 A CN 2011101083489A CN 201110108348 A CN201110108348 A CN 201110108348A CN 102140027 A CN102140027 A CN 102140027A
- Authority
- CN
- China
- Prior art keywords
- desulfurized gypsum
- parts
- gypsum brick
- calcination
- fibre
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
- C04B28/26—Silicates of the alkali metals
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/04—Heat treatment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/10—Coating or impregnating
- C04B20/1055—Coating or impregnating with inorganic materials
- C04B20/107—Acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/142—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
- C04B28/144—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention discloses a novel calcination-free desulfurized gypsum brick, belonging to the production field of building bricks. The calcination-free desulfurized gypsum brick comprises the following components in parts by weight: 45-55 parts of desulfurized gypsum, 25-35 parts of coal ash, 5-10 parts of No. 32.5 cement, 4-10 parts of triethanolamine, 3-5 parts of sodium hydroxide, 3-5 parts of sodium silicate, 3-5 parts of sulfate, 1-2 parts of calcium oxide and 0.05-0.1 part of reinforced fiber. The calcination-free desulfurized gypsum brick has the advantages of energy conservation and, good product quality, low price and the like, is environment-friendly, and treats wastes with wastes.
Description
Technical field
Patent of the present invention designs a kind of building brick, and specifically a kind of novel calcination-free desulfurized gypsum brick is suitable for house owed by a citizen, ordinarily resident building, internal partition wall.
Background technology
Means of flue gas desulfurization of power plant gypsum and flyash are two big solid waste of coal-burning power plant.The present invention can be good at utilizing this two big industrial residue, not only can produce huge economic benefit and also can produce the environmental benefit that to estimate simultaneously, the raw material of novel calcination-free desulfurized gypsum brick is easy to get and is industrial residue, the treatment of wastes with processes of wastes against one another, energy-conserving and environment-protective, this gypsum brick need not to calcine and has not only solved a large amount of non-renewable land resourcess of common brick consumption and also solved the big shortcoming of calcining power consumption, and market outlook are huge.
Summary of the invention
The objective of the invention is to research and develop that a kind of low power consuming, low cost, production technique are simple, good product quality, environmentally friendly calcination-free desulfurized gypsum brick.Solving means of flue gas desulfurization of power plant gypsum and flyash is problems such as coal-burning power plant's land occupation, contaminate environment.
The technology of the present invention task realizes in such a way: novel calcination-free desulfurized gypsum brick is made by the batching of following weight proportion:
Concrete steps are: press said ratio with desulfurated plaster, flyash, cement, sodium hydroxide, water glass, vitriol, calcium oxide, mixing and stirring is even by proportioning adding trolamine and fortifying fibre aqueous solution again.Ratio of water to material is 0.25~0.5.
As for mould internal vibration compression moulding, when compression moulding, pressure is 100-300 newton's power with compound.At room temperature leave standstill the demoulding after 24 hours behind the specimen molding, promptly obtained the desulfurized gypsum brick finished product in natural curing 20-30 days.
The fineness of described desulfurated plaster, flyash and cement is less than 200 orders.
Described fortifying fibre comprises: the glass fibre after polypropylene fibre, the process heat after the acid etching, vegetable fibre etc.
Described vitriol comprises: sodium sulfate, vitriolate of tartar, Tai-Ace S 150, potassium aluminium sulfate etc.
The present invention improves the bulk strength of desulfurized gypsum brick by hardening accelerator and organic solidifying agent, again by alkali-activator, sulphate activation agent and cement excitation flyash activity, add fortifying fibre at last anti-folding, the ultimate compression strength of desulfurated plaster and flyash system are improved, produce novel calcination-free desulfurized gypsum brick.
Calcination-free desulfurized gypsum brick of the present invention compared with prior art has following outstanding feature:
1), raw material is easy to get, main raw material is means of flue gas desulfurization of power plant gypsum and flyash, these two kinds of raw materials are two big solid waste of coal-burning power plant, and the requirement of using industrial residue making calcination-free desulfurized gypsum brick not only to meet national energy-saving and emission-reduction can also obtain exempting the support on policy of tax revenue.
2), product need not the main component terra alba of desulfurated plaster is sintered into calcium sulphate hemihydrate or anhydrous calciumsulphate, and curing condition is simple, need not other calciners and becomes to produce more energy-conserving and environment-protective with technology.
3), the quality product height, cost is low, the life-span is long, all meets industry standard in anti-water, anti-folding, resistance to compression, can substitute fully and glue brick.And have insulation, fire prevention, light weight, characteristics such as firm, attractive in appearance.
Embodiment
Produce novel calcination-free desulfurized gypsum brick according to following quality:
Prescription
Press said ratio with desulfurated plaster, flyash, cement, sodium hydroxide, water glass, vitriol, calcium oxide, mixing and stirring is even by proportioning adding trolamine and fortifying fibre aqueous solution again.Ratio of water to material is 0.48;
As for mould internal vibration compression moulding, when compression moulding, pressure is 100-300 newton's power with compound.At room temperature leave standstill the demoulding after 3 days behind the specimen molding, natural curing promptly obtained the desulfurized gypsum brick finished product in 25 days after the demoulding.
The every technical indicator of novel calcination-free desulfurized gypsum brick of gained is as shown in Table 1:
Table one:
Claims (5)
1. the quality proportioning of novel calcination-free desulfurized gypsum brick is as follows
Concrete steps are as follows:
Press said ratio with desulfurated plaster, flyash, cement, sodium hydroxide, water glass, vitriol, calcium oxide, mixing and stirring is even by proportioning adding trolamine and fortifying fibre aqueous solution again.
Compound as for mould internal vibration compression moulding, is at room temperature left standstill the demoulding after 3 days behind the specimen molding, promptly obtained the desulfurized gypsum brick finished product in natural curing 20-30 days.
2. the fineness of the described desulfurated plaster of claim 1, flyash and cement is less than 200 orders.
3. the described fortifying fibre of claim 1 comprises: the glass fibre after polypropylene fibre, the process heat after the acid etching, vegetable fibre etc.
4. the described vitriol of claim 1 comprises: sodium sulfate, vitriolate of tartar, Tai-Ace S 150, potassium aluminium sulfate etc.
5. the described novel calcination-free desulfurized gypsum brick of claim 1, when compression moulding, pressure is 100-300 newton's power.
Priority Applications (1)
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CN2011101083489A CN102140027A (en) | 2011-04-28 | 2011-04-28 | Novel calcination-free desulfurized gypsum brick |
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CN2011101083489A CN102140027A (en) | 2011-04-28 | 2011-04-28 | Novel calcination-free desulfurized gypsum brick |
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CN2011101083489A Pending CN102140027A (en) | 2011-04-28 | 2011-04-28 | Novel calcination-free desulfurized gypsum brick |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102643107A (en) * | 2012-05-17 | 2012-08-22 | 浙江方远建材科技有限公司 | Calcination-free desulfurized gypsum-based ceramsite concrete perforated brick |
CN106187039A (en) * | 2016-07-05 | 2016-12-07 | 山东理工大学 | Sound absorption-type polyster fibre rock phosphate in powder is prepared porous and is catchmented the method for sponge brick |
CN107056219A (en) * | 2017-06-06 | 2017-08-18 | 肥西县碧涛建材有限公司 | A kind of flyash azulejo and preparation method |
CN109049279A (en) * | 2018-07-13 | 2018-12-21 | 贵州紫云月华新材料有限公司 | A kind of production method of sound insulation gypsum plate |
WO2022105981A1 (en) * | 2020-11-23 | 2022-05-27 | Knauf Gips Kg | Mineral binder based construction material with improved fire resistance behavior |
CN114940610A (en) * | 2022-05-10 | 2022-08-26 | 天津拓展伟创材料研究有限公司 | Calcination-free gypsum mortar |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1302777A (en) * | 2001-02-03 | 2001-07-11 | 杜世永 | Technology for quickly producing building blocks or bricks with powdered coal ash without steaming and calcine |
CN101581131A (en) * | 2009-06-10 | 2009-11-18 | 重庆交通大学 | Non-autoclaved aerated concrete building block and manufacturing method |
CN101725208A (en) * | 2009-11-27 | 2010-06-09 | 岳建伟 | Heat-preservation and heat-insulation crack-resisting brick made from modified vitrified micro beads |
CN101746989A (en) * | 2008-12-02 | 2010-06-23 | 杜世永 | Method for preparing highly-doped fly ash lightweight heat-insulation bricks, and bricks prepared by same |
-
2011
- 2011-04-28 CN CN2011101083489A patent/CN102140027A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1302777A (en) * | 2001-02-03 | 2001-07-11 | 杜世永 | Technology for quickly producing building blocks or bricks with powdered coal ash without steaming and calcine |
CN101746989A (en) * | 2008-12-02 | 2010-06-23 | 杜世永 | Method for preparing highly-doped fly ash lightweight heat-insulation bricks, and bricks prepared by same |
CN101581131A (en) * | 2009-06-10 | 2009-11-18 | 重庆交通大学 | Non-autoclaved aerated concrete building block and manufacturing method |
CN101725208A (en) * | 2009-11-27 | 2010-06-09 | 岳建伟 | Heat-preservation and heat-insulation crack-resisting brick made from modified vitrified micro beads |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102643107A (en) * | 2012-05-17 | 2012-08-22 | 浙江方远建材科技有限公司 | Calcination-free desulfurized gypsum-based ceramsite concrete perforated brick |
CN106187039A (en) * | 2016-07-05 | 2016-12-07 | 山东理工大学 | Sound absorption-type polyster fibre rock phosphate in powder is prepared porous and is catchmented the method for sponge brick |
CN107056219A (en) * | 2017-06-06 | 2017-08-18 | 肥西县碧涛建材有限公司 | A kind of flyash azulejo and preparation method |
CN109049279A (en) * | 2018-07-13 | 2018-12-21 | 贵州紫云月华新材料有限公司 | A kind of production method of sound insulation gypsum plate |
WO2022105981A1 (en) * | 2020-11-23 | 2022-05-27 | Knauf Gips Kg | Mineral binder based construction material with improved fire resistance behavior |
CN114940610A (en) * | 2022-05-10 | 2022-08-26 | 天津拓展伟创材料研究有限公司 | Calcination-free gypsum mortar |
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Application publication date: 20110803 |