The soak conveyor screw
Technical field
The invention belongs to high temperature bulk material load transfer device technical field, relate to a kind of load transfer device that is used for 700 ℃ of hi-heat hot direct reduced iron blanking controls, this load transfer device also is applicable to the conveying and the blanking control of high temperature bulk material in the industries such as coal, metallurgy, chemical industry.
Background technology
Direct reduced iron factory and steel mill be adjacent a lot of advantages.But one of challenge that faces is the transportation problem of hot direct reduced iron.Avoid energy dissipation in order to save the energy, guarantee the economic benefit height, temperature loss must be minimum, and this just requires load transfer device to have heat insulation function.On the other hand, hot direct reduced iron is highly susceptible to oxidation, promptly is easy to burning, so will avoid hot direct reduced iron to contact with oxygen, this just requires the load transfer device sealing.Transport hi-heat material like this ability of the heat resistant and wear resistant of load transfer device is had very high requirement.But present domestic legacy equipment technology also is difficult to accomplish 700 ℃ of hi-heat hot direct reduced irons are sealed the insulation blanking.Traditional conveyor screw generally can only carry normal temperature or temperature not to be higher than 400 ℃ loose unpacked material, exists the defective that can not carry high-temperature material, more can not accomplish the effect to the material insulation.
Summary of the invention
Deficiencies such as the conventional helical conveyer can not be carried the hot direct reduced iron of high temperature in order to solve, blanking and insulation, the invention provides a kind of soak conveyor screw, this utility model is rational in infrastructure reliable, also can realize the blanking at regular time and quantity to high-temperature material when carrying 700 ℃ of high-temperature materials that it is incubated.
The technical solution adopted for the present invention to solve the technical problems is: this soak conveyor screw, comprise that one has the cylindrical casing of inlet point and discharging opening, weigh part and cooling segment, auger is set in the cylindrical casing, it is characterized in that: described cylindrical casing is made up of lining and two-layer stainless steel cylinder chamber, the front and back end portion of cylindrical casing welds preceding thermal insulation layer, preceding closing plate and back closing plate, back thermal insulation layer respectively, wherein, described preceding thermal insulation layer, back thermal insulation layer are made by the heat resistant and wear resistant metallic material.Thermal insulation layer and preceding closing plate were installed on the preceding rolling bearing units before the front end of auger center shaft passed, the rear end of auger center shaft passes the back closing plate and the back thermal insulation layer is installed on the rolling bearing units of back, and described auger center shaft is connected by the output shaft of resilient sleeve coupler with the translator reductor.The center shaft and the blade interior of auger are provided with Coolant gallery, the water inlet screw connection in the closing plate outside is connected with described Coolant gallery before being installed in, the water outlet screw connection that is connected with described Coolant gallery is installed in the closing plate outside, back, described auger is made by the heat resistant and wear resistant metallic material, wherein blade also can be real core blade, and the center shaft hollow of auger is led to cooling water expansion tank.The bottom of cylindrical casing is provided with Weighing module.Described lining is made by the heat resistant and wear resistant metallic material, the outside of lining is two-layer high temperature resistant stainless steel tube chamber, adopt the ring-type supporting clapboard to connect between the two-layer stainless steel cylinder chamber, wherein the one deck near lining is an air layer, one deck near cylindrical casing is the heat-insulation layer of filling aluminium silicate, and the thickness of described heat-insulation layer is determined by the heat dissipation capacity that reality requires.
The position of described inlet point and discharging opening also can change its relevant position according to concrete place, promptly becomes inlet point at the cylindrical casing rear portion, and discharging opening is in the cylindrical casing front portion.
The invention has the beneficial effects as follows: this invention increases outside the whole lining of heat resistant and wear resistant in the casing of conveyer, has also increased the stainless steel barrel chamber with one deck air layer and one deck aluminosilicate material heat-insulation layer.The heat that has stopped high-temperature material in the soak conveyor screw so effectively distributes, thereby reaches the heat insulation function to material.The auger of being made up of hollow center shaft and blade has guaranteed that by the water quench of entery and delivery port screw connection the critical component auger has extraordinary intensity and wear resisting property under 700 ℃ of high temperature.Owing to thermal insulation layer is set at the forward and backward closing plate of soak conveyor screw place, Power train (as bearing, transmission shaft, reductor etc.) etc. is played the thermal insulation protection effect, improved the service life of transmission device.Carry control for the ease of realizing, weighting apparatus is set, solved the conveying cutting stock problems at regular time and quantity of high temperature bulk material effectively, and when transporting, can seal and be incubated high-temperature material in the bottom of soak conveyor screw.
Description of drawings
Be in conjunction with the accompanying drawings and embodiments specific embodiments of the present invention to be described in detail below.
Fig. 1 is the structural representation of soak conveyor screw;
Fig. 2 is a soak conveyor screw I portion enlarged drawing;
Fig. 3 is a soak conveyor screw II portion enlarged drawing;
Fig. 4 is an auger center shaft waterway structural representation.
In above-mentioned accompanying drawing, 1. water inlet screw connection, 2. before rolling bearing units, 3. before closing plate, 4. preceding thermal insulation layer, 5. inlet point, 6. lining, 7. auger, 8. stainless steel cylinder chamber, 9. heat-insulation layer, 10. back thermal insulation layer, 11. back closing plate, 12. resilient sleeve coupler, 13. translator reductors, 14. the water outlet screw connection, 15. back rolling bearing units, 16. Weighing modules, 17. discharging opening, 18. ring-type supporting clapboards, 19. cylindrical casings.
The specific embodiment
Embodiment 1
Fig. 1, Fig. 2 and Fig. 3 are embodiment of disclosure of the Invention, the front portion of the cylindrical casing 19 of soak conveyor screw is provided with inlet point 5, the rear portion of cylindrical casing 19 is provided with discharging opening 17, and the bottom of cylindrical casing 19 is provided with Weighing module 16, and auger 7 is set in the cylindrical casing 19.Described cylindrical casing 19 is made up of lining 6 and two-layer stainless steel cylinder chamber 8, described lining 6 is made by the heat resistant and wear resistant metallic material, the outside of lining 6 is two-layer high temperature resistant stainless steel tube chambeies 8, adopt ring-type supporting clapboard 18 to connect between the two-layer stainless steel cylinder chamber 8, wherein the one deck near lining 6 is an air layer, and one deck of close cylindrical casing 19 is for filling the heat-insulation layer 9 of aluminium silicate.The front and back end portion of cylindrical casing 19 welds preceding thermal insulation layer 4, preceding closing plate 3 and back closing plate 11, back thermal insulation layer 10 respectively.Closing plate 3 and preceding thermal insulation layer 4 were installed on the preceding rolling bearing units 2 before the front end of auger 7 center shafts passed, the rear end of auger 7 center shafts passes back thermal insulation layer 10 and back closing plate 11 is installed on the rolling bearing units 15 of back, and the center shaft of auger 7 is connected by the output shaft of resilient sleeve coupler 12 with translator reductor 13.The blade of auger 7 and center shaft inside are provided with Coolant gallery a, b, the water inlet screw connection 1 in closing plate 3 outsides is connected with described Coolant gallery a, b before being installed in, the water outlet screw connection 14 that is connected with described Coolant gallery a, b is installed in closing plate 11 outsides, back, and water inlet screw connection 1 is connected the cooling water expansion tank pumping plant with water outlet screw connection 14.
Thermal insulation layer 4, back thermal insulation layer 10 and auger 7 are made by the heat resistant and wear resistant metallic material before described.Heat-insulation layer 9 can stop the heat of high-temperature material to distribute effectively, plays the effect to the material insulation, and the thickness of heat-insulation layer 9, preceding thermal insulation layer 4 and back thermal insulation layer 10 will be determined according to the heat dissipation capacity that reality requires.
Preceding thermal insulation layer 4 can play the thermal insulation protection effect to preceding closing plate 3, preceding rolling bearing units 2.In like manner back thermal insulation layer 10 can play the thermal insulation protection effect to back closing plate 11, back rolling bearing units 15, resilient sleeve coupler 12 and translator reductor 13 etc.; improved the working environment of bearing, transmission shaft and the planet cycloid wheel reductor of Power train, the service life of having improved transmission device.
The center shaft of auger 7 and blade all lead to water quench, and center shaft and blade all advance cooling water expansion tank by water inlet screw connection 1, and go out cooling water expansion tank by water outlet screw connection 14.The blade of auger 7 and center shaft have oneself independently cooling water expansion tank water channel a, b respectively, and the water flowing cooling has guaranteed that auger 7 also has extraordinary intensity and wear resisting property under 700 ℃ of high temperature.The high temperature loose unpacked material enters the soak conveyor screw by inlet point 5, and promotes forward by auger 7 helical rotation that power is provided by translator reductor 13, until discharging opening 17 dischargings.The heat-resistant antifriction performance of the auger of making by the heat resistant and wear resistant material 7, lining 6, preceding thermal insulation layer 4 and back thermal insulation layer 10, make the soak conveyor screw can be under 700 ℃ of high temperature normal operation.Mass transport amount in 16 pairs of convey materials processes of Weighing module is weighed, according to the needs of the output of material, and the rotating speed of accommodation zone motor reducer 13 control augers 7, thus reach the purpose that changes output.
Embodiment 2
Fig. 1, Fig. 3 and Fig. 4 are another embodiment disclosed by the invention, the structure of this soak conveyor screw is substantially the same manner as Example 1, different is: inlet point 5 is arranged on the rear portion of cylindrical casing 19, discharging opening 17 is arranged on the front portion (seeing the dotted line position of Fig. 1 inlet point, discharging opening) of cylindrical casing 19, the center shaft of auger 7 is provided with Coolant gallery c in the cylindrical casing 19, and blade is a solid construction.