CN102136107A - Multi-inspection-lot metallurgical crude fuel batch quality control method - Google Patents
Multi-inspection-lot metallurgical crude fuel batch quality control method Download PDFInfo
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- CN102136107A CN102136107A CN2011100739306A CN201110073930A CN102136107A CN 102136107 A CN102136107 A CN 102136107A CN 2011100739306 A CN2011100739306 A CN 2011100739306A CN 201110073930 A CN201110073930 A CN 201110073930A CN 102136107 A CN102136107 A CN 102136107A
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Abstract
The invention relates to a multi-inspection-lot metallurgical crude fuel batch quality control method which is mainly used for minerals logistics inspection and comprises the following steps: a quality control authorization is generated when gross weight measurement is carried out in materials forwarding; and the authorization needing batch quality control forms a new virtual quality control authorization, after batching is finished, a quality control authorization needing batching is changed into a batched quality control authorization. Test samples from multiple vehicles are mixed to generate a composite sample which is subordinate to the virtual quality control authorization, inspection and test are carried out to the composite sample, and a result is loaded; and the batched quality control authorization corresponding to the virtual quality control authorization is found after the result loading is finished, all batched quality control authorizations subordinating to the virtual quality control authorization all adopt the inspection and test result of the composite sample as the final inspection and test result, and the final inspection and test result is matched with a SAP (systems applications and products in data processing) inspection batch generated after a forwarding result is uploaded to the SAP. In the invention, by setting the virtual quality control authorization, independent measurement of bulk commodity such as minerals for each vehicle and independent SAP uploading are realized, while the problem that multiple inspection batches are difficult to match one group test results owning to inspection of multiple vehicle sets to one composite sample is brought, so as to realize SAP uploading of weight and inspection information of each vehicle and be well coordinated with SAP to carry out remote logistics management.
Description
Technical field
The present invention is mainly used in mineral products logistics check, is specially to cooperate SAP remote physical distribution module, and same assay is matched infosystem application process in a plurality of inspection lots.
Background technology
In the transportation of large mineral products, because road (such as by the train long-distance transport) far away, origin and finally transport between the ground and can produce ullage.Its in SAP remote physical distribution module, disposal route be, be collected in the inspection chemical examination and the metering result of two places, origin and Zhongdao ground, carry out ullage and handle.Because the train number order when arriving the train number order of destination and shipping after the goods shipping is not quite identical, therefore, the metering of per car and inspection chemical examination information when SAP need collect shipping are so that the metering of remote physical distribution module and destination, examine chemical examination information and compare.In the shipping organizational process, often every joint railway carriage or each automobile are carried out independent metering, but take a sample by car in many automobiles (railway carriage) when examining chemical examination, mix comprehensive sample of composition then and chemically examine, the result of laboratory test of this sample is represented the result of laboratory test of all sampling train numbers.Because per car metering, and all will upload SAP, SAP can trigger corresponding inspection lot behind the result and assign three-level system receiving uploading of per car.But the comprehensive sample check of the composition of many cars has only one group of assay, thus exist many cars upload one by one with a plurality of inspection lots and an inspection lot and one group of corresponding problem of assay.Simultaneously, for guaranteeing that SAP in time obtains the shipping logistics information, the goods group can be uploaded SAP shipping result after criticizing, measuring, SAP can produce corresponding inspection lot immediately, thereby can there be the assay two kinds of situations of having come out and also do not come out when assigning in inspection lot, and system will guarantee that inspection lot and assay all can mate automatically under the both of these case.
Traditional way exists the work of a large amount of artificial couplings and the replication work of assay.
Summary of the invention
Problem solved by the invention is, by being produced a quality inspection, the per car goods and materials of getting comprehensive sample chemical examination entrust, these quality inspection trust groups being criticized into a virtual quality inspection entrusts again, take a sample, chemically examine at virtual quality inspection trust, and the automatic coupling that realizes inspection lot and assay by the corresponding relation (one-to-many) that virtual quality inspection trust and quality inspection are entrusted with upload, satisfy the requirement that the SAP remote physical distribution is managed the ullage ullage.
For addressing the above problem, the present invention has following technical scheme:
(1) each train number of shipping goods and materials generates the quality inspection trust when the metering gross weight, comprise the trust odd numbers, the quality inspection type, the trust time, the clientage, license number, odd numbers is entrusted in group batch quality inspection, the inspection lot numbering, the inspection lot matching number, material code, material description, group batch state, upload state, information such as button water button powder sign, wherein inspection lot matching number field writes the shipping batch number (each car has a unique batch number) of this shipping train number correspondence, group batch state is " needing group to criticize ", and the state of uploading is " not uploading ".
(2) at the shipping information of per car, if these shipping goods and materials do not need to detain water button powder, then its net weight is uploaded SAP as the butt amount, detain water button powder if desired, then test after the result comes out in water, efflorescence, after calculating the butt amount butt amount is uploaded SAP, the account form of butt amount is seen step (6)
(3) many cars that the scene will shipping are formed a new lot, as described in (1), the quality inspection of per car corresponding " needing group to criticize " is entrusted, select the quality inspection of each car to entrust composition a collection of, generate new " a virtual quality inspection trust ", the group that this quality inspection is entrusted is criticized state and is " virtual trust ", entrust odd numbers to write in " organize batch quality inspection and entrust odd numbers " field of above-mentioned each car quality inspection trust the quality inspection that this virtual quality inspection is entrusted, and " group is criticized state " of each car quality inspection order ticket is changed to " organized and criticized ".
(4) to organizing the shipping vehicle per car sampling after criticizing, with this mixing of sampling, form a comprehensive sample, the sample that this comprehensive sample is entrusted as virtual quality inspection is examined chemical examination, and typing quality inspection result.
(5) above-mentioned comprehensive sample matter is tested after typing finishes as a result, search each corresponding car the quality inspection order ticket (search standard: all group batch states for " organized batch " the quality inspection order ticket in group batch quality inspection entrust odd numbers to equal this sample corresponding virtual quality inspection to entrust odd numbers), entrust at all quality inspections of finding, carry out (6)-(7) step successively:
(6) the inspection lot matching number of entrusting (this field fill in be the shipping batch number of this car) according to each quality inspection, search corresponding Shipping Information, if these shipping goods and materials need be detained water, button powder, then the metering net weight of this car is detained water according to pigment content in the assay and material powder rate, obtain shipping butt amount after the button powder, write shipping information respective field.At this moment, shipping butt amount=metering net weight * (1-button water ratio) * (1-button powder ratio),
(7) check whether inspection lot is assigned for the inspection lot of this quality inspection order ticket, if assign, then entrust corresponding inspection lot and assay to be complementary (this match-on criterion: check the check code in code=sample information in the inspection lot) these quality inspections, upload SAP simultaneously.
(8) after above-mentioned steps (2) is uploaded SAP and is finished, trigger the inspection lot that SAP assigns this train number, inspection lot matching number in the inspection lot in the three-level system voucher number corresponding quality inspection order ticket, search corresponding quality inspection in view of the above and entrust odd numbers, the check lot number is write in " inspection lot numbering " field of the quality inspection order ticket that finds.
(9) criticizing quality inspection according to the group in the quality inspection order ticket that finds entrusts odd numbers to find corresponding virtual quality inspection trust, and then from virtual quality inspection order ticket, search respective sample, if all Interventions Requested typing that sample requires finishes, then this inspection lot and Interventions Requested coupling are uploaded.Otherwise " can upload " back to the Interventions Requested mark and wait for user's input result.
The present invention entrusts by setting virtual quality inspection, bulk materials such as mineral products divide car independently to measure, independently upload SAP, produce a plurality of SAP inspection lots, many car samplings are mixed into a comprehensive sample, a plurality of inspection lots and one group of difficult problem that result of laboratory test is complementary of having only one group of result of laboratory test to bring when having solved chemical examination.
Realization is independently uploaded SAP respectively with the shipping butt amount and the checking information of per car, can cooperate SAP to carry out the remote physical distribution management well.
The present invention has realized that many cars group criticizes sample examination, and after the SAP inspection lot is assigned automatically match check criticize, and independently upload.No matter how complicated inspection lot is in the opportunity of assigning and the frequency, SAP be criticized and be uploaded to whether typing of quality inspection result all can with its automatic match check when inspection lot was assigned.
Description of drawings:
Fig. 1 is that multiple testing is criticized down metallurgical crude fuel group and criticized the quality detecting method process flow diagram.
Fig. 2 is that multiple testing is criticized down metallurgical crude fuel group and criticized the concise and to the point graph of a relation of each inter-entity in the quality detecting method.
Embodiment:
Embodiment: Fig. 1, shown in Figure 2, the system database that present embodiment relied on are ORACLE 10g, and (Struts 2+ Spring+Ibatis) with browser---the mode of client realizes framework to adopt J2EE to increase income.
System and SAP communication use the mode of IBM MQ 6.0 and SAP XI butt joint to realize.In the implementation procedure,, corresponding class is deposited in the following bag according to the function difference:
Dao (Data Access Objects), Entity(entity class), the manage business class of logic of Service(), the action class of Web(STRUTS 2), a kind of multiple testing is criticized down metallurgical crude fuel group and is criticized quality detecting method and comprise the steps:
(1) the shipping goods and materials generate the quality inspection trust when the metering gross weight, comprise the trust odd numbers, the quality inspection type, the trust time, clientage, license number, odd numbers is entrusted in group batch quality inspection, inspection lot numbering, inspection lot matching number, material code, material description, button water button powder sign, upload information such as state, wherein the inspection lot matching number writes this professional corresponding shipping batch number, and group batch state is put 1(and need be organized batch), the state of uploading is that 0(does not upload).
(2) will organize batch quality inspection entrusts new virtual quality inspection of composition to entrust, putting trust odd numbers that virtual quality inspection entrusts has organized group that batch quality inspection entrusts to each and criticizes quality inspection and entrust in the odd numbers, and the quality inspection trust group that each has been organized batch is criticized state be changed to 4(and organized batch), it is the virtual trust of 3(that the group of virtual quality inspection order ticket is criticized state).
(3) laboratory is entrusted at virtual quality inspection and is taken a sample chemical examination, and typing quality inspection result.
(4) after the assay typing finishes, according to searching the quality inspection trust (searching standard: organized to organize in the quality inspection trust of criticizing and criticized quality inspection trust odd numbers=virtual quality inspection trust odd numbers) that organizing of virtual trust quality inspection correspondence criticized, entrust for each quality inspection, carry out following (5)-(6) step.
(5) the inspection lot matching number of entrusting according to this quality inspection is searched corresponding Shipping Information, at the moisture content and the ash of assay the shipping net weight is detained water, and button is heavy, obtains the butt amount.
(6) whether the inspection lot of checking the quality inspection order ticket assigns (the inspection condition: the inspection lot number field of this quality inspection order ticket has been filled in value), if assign, then entrust corresponding inspection lot and assay to be complementary these quality inspections, upload SAP simultaneously, SAP returns success the message postposition, and to upload state be that 2(uploads success).
(7) user checks existing net weight at the interface, and button water button powder finishes and obtains the shipping record of butt amount, click is uploaded, and system uploads above-mentioned shipping information to the SAP system by IBM MQ with the text of XML form, and SAP can assign by the corresponding inspection lot of triggering after receiving above-mentioned information.
(8) system receives the inspection lot that SAP assigns by IBM MQ, (search criterion: the inspection lot matching number of the three-level system voucher of inspection lot number=quality inspection order ticket), will the check lot number write the inspection lot numbering of quality inspection order ticket table is entrusted in number corresponding quality inspection according to the three-level system voucher in the inspection lot.
(9) criticizing quality inspection according to the group in the corresponding quality inspection order ticket entrusts odd numbers to find corresponding virtual quality inspection trust, and then from virtual quality inspection order ticket, search respective sample, if all Interventions Requested typing that sample requires finishes (under the sample all Interventions Requested fill out end value=1), then this inspection lot and Interventions Requested coupling are uploaded (the Interventions Requested code that the principle of coupling is the Interventions Requested code=sample of inspection lot) by IBM MQ, wait for user's input result otherwise " can upload " back to the Interventions Requested mark.
Claims (1)
1. a multiple testing is criticized down metallurgical crude fuel group and is criticized quality detecting method, it is characterized in that comprising the steps:
(1) the shipping goods and materials generate the quality inspection trust when the metering gross weight, comprise the trust odd numbers, the quality inspection type, the trust time, clientage, license number, odd numbers is entrusted in group batch quality inspection, inspection lot numbering, inspection lot matching number, material code, material description, group batch state, upload state, information such as button water button powder sign, wherein the inspection lot matching number writes this professional corresponding shipping batch number, group batch state is " needing group to criticize ", and the state of uploading is " not uploading ";
(2) will organize batch quality inspection and entrust and form a new virtual quality inspection and entrust, and put trust odd numbers that virtual quality inspection entrusts and organized group that batch quality inspection entrusts to each and criticize quality inspection and entrust in the odd numbers, and the quality inspection trust group that each has been organized batch is criticized state be changed to " organized batch ";
(3) the comprehensive sample that many cars are mixed adds in the virtual quality inspection trust, inspection chemical examination, and typing quality inspection result;
(4) after the assay typing finishes, search the quality inspection trust that organizing of virtual trust quality inspection correspondence criticized, its standard of searching is to have organized group batch quality inspection trust odd numbers=virtual quality inspection trust odd numbers in the quality inspection trust of criticizing, search corresponding Shipping Information according to the inspection lot matching number that this quality inspection is entrusted, button water is uploaded SAP with corresponding shipping butt amount after button is heavy;
(5) check the corresponding quality inspection order ticket of criticizing of organizing of virtual quality inspection trust whether assign by inspection lot, if assign, then entrust corresponding inspection lot and assay to be complementary these quality inspections, this match-on criterion is the check code of checking in the inspection lot in code=sample information, uploads SAP simultaneously;
(6) after inspection lot is assigned, number search according to the three-level system voucher in the inspection lot and to have organized batch quality inspection accordingly and entrust, its search criterion is the inspection lot matching number of the three-level system voucher number=quality inspection order ticket of inspection lot, will the check lot number writes the inspection lot numbering of the quality inspection order ticket table that finds;
(7) criticizing quality inspection according to the group in the quality inspection order ticket that finds entrusts odd numbers to find corresponding virtual quality inspection trust, and then from virtual quality inspection order ticket, search respective sample, if all Interventions Requested typing that sample requires finishes, then this inspection lot and Interventions Requested coupling are uploaded, waited for user's input result otherwise " can upload " back to the Interventions Requested mark.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102609806A (en) * | 2012-01-08 | 2012-07-25 | 山西太钢不锈钢股份有限公司 | Automatic water and powder deducting method of metallurgy raw materials based on check result |
| CN112232583A (en) * | 2020-10-28 | 2021-01-15 | 中冶南方工程技术有限公司 | Forecasting-based sampling batching method and system for bulk raw fuel automobiles |
| CN112232540A (en) * | 2019-08-02 | 2021-01-15 | 中冶南方工程技术有限公司 | Steel enterprise automobile sampling and batching method based on multi-objective optimization |
| CN112232584A (en) * | 2020-10-28 | 2021-01-15 | 中冶南方工程技术有限公司 | Bulk raw fuel automobile sampling and batching method and system for iron and steel enterprises |
| CN112232539A (en) * | 2019-07-26 | 2021-01-15 | 中冶南方工程技术有限公司 | Automatic batching method for sampling of automobile transportation materials in bulk cargo yard |
| CN112348240A (en) * | 2020-10-28 | 2021-02-09 | 中冶南方工程技术有限公司 | Two-stage batching method and system for automatic sampling of bulk raw fuel |
| CN112712246A (en) * | 2020-12-25 | 2021-04-27 | 包头钢铁（集团）有限责任公司 | Method for centralized batch production of falling plate blanks |
| CN112801562A (en) * | 2021-04-14 | 2021-05-14 | 江苏金恒信息科技股份有限公司 | Batching system and method based on steel product inspection stage |
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2011
- 2011-05-19 CN CN2011100739306A patent/CN102136107A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102609806A (en) * | 2012-01-08 | 2012-07-25 | 山西太钢不锈钢股份有限公司 | Automatic water and powder deducting method of metallurgy raw materials based on check result |
| CN112232539B (en) * | 2019-07-26 | 2022-09-06 | 中冶南方工程技术有限公司 | Automatic bulk cargo yard automobile transportation material sampling batching method |
| CN112232539A (en) * | 2019-07-26 | 2021-01-15 | 中冶南方工程技术有限公司 | Automatic batching method for sampling of automobile transportation materials in bulk cargo yard |
| CN112232540A (en) * | 2019-08-02 | 2021-01-15 | 中冶南方工程技术有限公司 | Steel enterprise automobile sampling and batching method based on multi-objective optimization |
| CN112232540B (en) * | 2019-08-02 | 2022-08-05 | 中冶南方工程技术有限公司 | Steel enterprise automobile sampling and batching method based on multi-objective optimization |
| CN112232583B (en) * | 2020-10-28 | 2022-08-05 | 中冶南方工程技术有限公司 | Forecasting-based sampling batching method and system for bulk raw fuel automobiles |
| CN112348240B (en) * | 2020-10-28 | 2022-08-05 | 中冶南方工程技术有限公司 | Two-stage batching method and system for automatic sampling of bulk raw fuel |
| CN112348240A (en) * | 2020-10-28 | 2021-02-09 | 中冶南方工程技术有限公司 | Two-stage batching method and system for automatic sampling of bulk raw fuel |
| CN112232584A (en) * | 2020-10-28 | 2021-01-15 | 中冶南方工程技术有限公司 | Bulk raw fuel automobile sampling and batching method and system for iron and steel enterprises |
| CN112232583A (en) * | 2020-10-28 | 2021-01-15 | 中冶南方工程技术有限公司 | Forecasting-based sampling batching method and system for bulk raw fuel automobiles |
| CN112232584B (en) * | 2020-10-28 | 2023-11-24 | 中冶南方工程技术有限公司 | Method and system for sampling and batching bulk raw fuel automobiles of iron and steel enterprises |
| CN112712246A (en) * | 2020-12-25 | 2021-04-27 | 包头钢铁（集团）有限责任公司 | Method for centralized batch production of falling plate blanks |
| CN112712246B (en) * | 2020-12-25 | 2023-02-21 | 包头钢铁（集团）有限责任公司 | Method for centralized batch production of falling plate blanks |
| CN112801562A (en) * | 2021-04-14 | 2021-05-14 | 江苏金恒信息科技股份有限公司 | Batching system and method based on steel product inspection stage |
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Application publication date: 20110727 |