CN102134812A - Roller die device for plasticity processing of facial contacted steel wire rope strands - Google Patents
Roller die device for plasticity processing of facial contacted steel wire rope strands Download PDFInfo
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- CN102134812A CN102134812A CN2011101000965A CN201110100096A CN102134812A CN 102134812 A CN102134812 A CN 102134812A CN 2011101000965 A CN2011101000965 A CN 2011101000965A CN 201110100096 A CN201110100096 A CN 201110100096A CN 102134812 A CN102134812 A CN 102134812A
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Abstract
The invention discloses a roller die device for plasticity processing of facial contacted steel wire rope strands. The roller die device comprises roller dies (1), a roller die group seat (2), a support (3), roller die groups and a gradual-reduction diameter-shrinkage roller die queue. In the invention, a cylindrical roller die with an arc-shaped groove is adopted a pair of roller die group is formed by an upper roller die and a lower roller die which are arranged on the roller die seat, wherein the circumferences of the two roller dies are externally tangent and two opposite arc-shaped grooves at the tangent points form an assembled die of a full circle; a plurality of roller die groups with the diameters of the holes of the assembled dies being reduced gradually are arranged in sequence along the axis of the holes of the assembled dies; and the projections of connecting wires of circle centers of two roller dies of adjacent die groups are in perpendicular mutually to form the gradual-reduction diameter-shrinkage roller die queue. When the roller die device is in use, the rope strand sequentially passes through the holes of the assembled dies of the roller die groups which are in rows and have diameter being reduced gradually; a traction wheel is used for traction and the rope strand is subjected to rolling and diameter shrinkage; and through step rolling, the facial contact treatment of the steel wire rope strands achieves the purposes of reducing friction resistance, adapting to big-gradient diameter-reducing surface, improving the efficiency and lowering energy consumption.
Description
Technical field
The present invention relates to the form treating apparatus in the Wire Rope Production, specifically be meant when manufacturing steel wire rope, be used for the strand of twisting is carried out plasticity crimp processing, make the steel wire in the thigh be in the roller die device that face contacts a kind of facial-contracted wire rope thigh plastic working of form.
Background technology
Steel wire rope is to be plied to rope by some strands, and strand is to be formed through twisting by some steel wires; When steel wire is twisted into burst, steel wire in the strand is line contact form each other, many defectives and bad such as the steel wire rope that is closed rope by the strand of line contact is a linear contact lay wire rope, and linear contact lay wire rope exists as low, the anti-transversely deforming poor performance of load-carrying ability, easily be elongated.
Prior art adopts the die drawing method that the line contact of steel wire in the thigh is processed into the face contact, the die drawing method adopts the cosmetic treatment apparatus of similar slip drawing extruding undergauge mould, when steel wire is twisted into burst, strand is passed the slip extrusion die orifice of mould, by traction wheel traction, strand is carried out plastic pulling extruding necking deformation handle, make the steel wire formation face contact form each other in the strand, that is, strand with shape surface contact state in the shape of a spiral between layer steel wire and adjacent layer steel wire.
The die drawing method is big because of deformation drag in actual production, frictional resistance is big, and " lantern " phenomenon of protuberance takes place at the mould front end steel wire easily in strand, causes steel wire kink, fracture, and strand is scrapped; Friction makes the mould heating cause mould to damage, and strand is scrapped; Because the drawing undergauge can not be realized the draft of big gradient, so the die drawing method only adapts to the processing than shallow bid footpath strand; In addition, the production efficiency of die drawing method is low, traction energy consumption height.Therefore, prior art exists frictional resistance big, and undergauge subtracts the problems and shortcomings that the face gradient is little, efficient is low, energy consumption is high.
Summary of the invention
Problems and shortcomings at above-mentioned prior art existence, the present invention adopts the cylinder circumference to be provided with the columniform roller die of semicircular arc groove, constitutes a secondary roller die group by two circumference roller die circumscribed and that two arc grooves in place, point of contact form the matched moulds nib of full circle relatively that is contained in up and down on the roller die group seat; The roller die group of being successively decreased successively by some secondary matched moulds die throat diameters is arranged in order along the axis of matched moulds nib, successively decrease two roller roller die drawing devices of undergauge roller die set of queues of the mutually orthogonal composition of circle center line connecting projection of two roller dies of adjacent roller module, when steel wire is twisted into burst, strand is passed the matched moulds nib that diameter successively decreases into the roller die group of row successively successively, by traction wheel traction strand, the rolling effect that utilizes roller die to roll, strand is carried out the plastic deformation of rolling undergauge to be handled, make the steel wire technical scheme of formation face contact form each other in the strand, the roller die device of a kind of facial-contracted wire rope thigh plastic working is provided, being intended to by step rolling plasticity undergauge mode the face contact processed of strand wire to be reached reduces frictional resistance, adapts to big gradient undergauge and subtract face, raise the efficiency, the purpose that cuts down the consumption of energy.
The object of the present invention is achieved like this: the roller die device of a kind of facial-contracted wire rope thigh plastic working, comprise roller die, roller die group seat, support, roller die group, the undergauge roller die set of queues of successively decreasing, wherein: described roller die is the roll that two ends are fixed with the cylindrical high-speed tool steel of columniform roller die axle, and the circumference of roller die center cylinder is provided with semicircular arc groove;
Described roller die group seat is the steel pedestal that two sides are provided with the square shape spill of supporting wall plate, supporting wall plate is divided into two joints up and down, link into an integrated entity by bolting, respectively be provided with a dead eye on the supporting wall plate of two joints up and down, the vertical center line of two dead eyes up and down of the supporting wall plate that links into an integrated entity overlaps;
Described support is for installing the steel pedestal of the described undergauge roller die set of queues of successively decreasing of carrying;
Be contained between the two side bearing wallboards of roller die group seat by parallel sliding clamping about two roller dies, the roller die axle of roller die is rotationally connected by the dead eye of Biserial cylindrical roller bearing and supporting wall plate; The cylinder circumference that is contained in two the parallel up and down roller dies in the roller die group seat is circumscribed mutually, and the described arc groove of two roller dies in place, the point of contact matched moulds nib that symbol forms a full circle that is involutory constitutes a secondary described roller die group;
The roller die group of being successively decreased successively by the described matched moulds die throat diameter of some pairs is arranged in order along the axis of matched moulds nib and is fixedly mounted on the support, and the described undergauge roller die set of queues of successively decreasing of the mutually orthogonal composition of circle center line connecting projection of two roller dies of adjacent roller module.
Operation principle
During application, the support that is carrying the undergauge roller die set of queues of successively decreasing is installed in and closes the preceding position of rope after the steel wire that is positioned at the steel wire rope machine is twisted with the fingers thigh, strand is passed the matched moulds nib that diameter successively decreases into the roller die group of row successively successively, by traction wheel traction strand, the rolling effect that utilizes roller die to roll, strand is carried out the successively decrease plastic deformation of undergauge of rolling handle, make the steel wire formation face contact form each other in the strand.
Because the rolling rolling does not have relative sliding friction with strand, so frictional force is little, has alleviated tractive force, has reduced energy consumption; In addition, step undergauge mode allows that strand is carried out big gradient undergauge and subtracts face, thereby improved production efficiency.
Above-mentioned, the present invention adopts the cylinder circumference to be provided with the columniform roller die of semicircular arc groove, constitutes a secondary roller die group by two circumference roller die circumscribed and that two arc grooves in place, point of contact form the matched moulds nib of full circle relatively that is contained in up and down on the roller die group seat; The roller die group of being successively decreased successively by some secondary matched moulds die throat diameters is arranged in order along the axis of matched moulds nib, successively decrease two roller roller die drawing devices of undergauge roller die set of queues of the mutually orthogonal composition of circle center line connecting projection of two roller dies of adjacent roller module, when steel wire is twisted into burst, strand is passed the matched moulds nib that diameter successively decreases into the roller die group of row successively successively, by traction wheel traction strand, the rolling effect that utilizes roller die to roll, strand is carried out the plastic deformation of rolling undergauge to be handled, make the steel wire technical scheme of formation face contact form each other in the strand, having overcome prior art exists frictional resistance big, it is little that undergauge subtracts the face gradient, efficient is low, the problems and shortcomings that energy consumption is high, the roller die device of a kind of facial-contracted wire rope thigh plastic working that is provided, by step rolling plasticity undergauge mode the face contact processed of strand wire having been reached reduces frictional resistance, adapts to big gradient undergauge and subtract face, raise the efficiency, the purpose that cuts down the consumption of energy.
Description of drawings
Fig. 1 is the structural representation of the roller die device of a kind of facial-contracted wire rope thigh of the present invention plastic working;
Fig. 2 is the unit of the roller die device of a kind of facial-contracted wire rope thigh of the present invention plastic working, the structure cross-sectional schematic of roller die group;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is the side view of Fig. 2;
Fig. 5 is a kind of practical application schematic representation of apparatus of the embodiment of the invention 2;
Below in conjunction with the embodiment in the accompanying drawing the present invention is described in further detail, but should not be construed as any limitation of the invention.
Among the figure: roller die 1, roller die axle 11, roller die group seat 2, supporting wall plate 21, support 3, matched moulds nib 01, strand 06, clamping screw pair 22, the first vertical roller module 02, the first horizontal roller module 03, the second vertical roller module 04, the second horizontal roller module 05.
The specific embodiment
Described roller die group seat 2 is the steel pedestal that two sides are provided with the square shape spill of supporting wall plate 21, supporting wall plate 21 is divided into two joints up and down, link into an integrated entity by bolting, respectively be provided with a dead eye on the supporting wall plate 21 of two joints up and down, the vertical center line of two dead eyes up and down of the supporting wall plate 21 that links into an integrated entity overlaps;
Described support 3 is for installing the steel pedestal of the described undergauge roller die set of queues of successively decreasing of carrying;
By two roller dies about in the of 1 the parallel sliding clamping be contained between the two side bearing wallboards of roller die group seat 2, the roller die axle 11 of roller die 1 is rotationally connected by the dead eye of Biserial cylindrical roller bearing and supporting wall plate 21; The cylinder circumference that is contained in two the parallel up and down roller dies 1 in the roller die group seat 2 is circumscribed mutually, and the described arc groove of two roller dies 1 in place, the point of contact matched moulds nib 01 that symbol forms a full circle that is involutory constitutes a secondary described roller die group;
The roller die group of being successively decreased successively by described matched moulds nib 01 diameter of some pairs is arranged in order along the axis of matched moulds nib 01 and is fixedly mounted on the support 3, and the described undergauge roller die set of queues of successively decreasing of the mutually orthogonal composition of circle center line connecting projection of two roller dies 1 of adjacent roller module.
Operation principle
During application, the support 3 that is carrying the undergauge roller die set of queues of successively decreasing is installed in and closes the preceding position of rope after the steel wire that is positioned at the steel wire rope machine is twisted with the fingers thigh, strand 06 is passed the matched moulds nib 01 that diameter successively decreases into the roller die group of row successively successively, by traction wheel traction strand, the rolling effect that utilizes roller die 1 to roll, strand is carried out the successively decrease plastic deformation of undergauge of rolling handle, make the steel wire formation face contact form each other in the strand.
Because the rolling rolling does not have relative sliding friction with strand, so frictional force is little, has alleviated tractive force, has reduced energy consumption; In addition, step undergauge mode allows that strand is carried out big gradient undergauge and subtracts face, thereby improved production efficiency.
Claims (1)
1. the roller die device of facial-contracted wire rope thigh plastic working, it is characterized in that: comprise roller die (1), roller die group seat (2), support (3), roller die group, the undergauge roller die set of queues of successively decreasing, described roller die (1) is the roll that two ends are fixed with the cylindrical high-speed tool steel of columniform roller die axle (11), and the circumference of roller die (1) center cylinder is provided with semicircular arc groove;
Described roller die group seat (2) is the steel pedestal that two sides are provided with the square shape spill of supporting wall plate (21), supporting wall plate (21) is divided into two joints up and down, link into an integrated entity by bolting, respectively be provided with a dead eye on the supporting wall plate (21) of two joints up and down, the vertical center line of two dead eyes up and down of the supporting wall plate that links into an integrated entity (21) overlaps;
Described support (3) is for installing the steel pedestal of the described undergauge roller die set of queues of successively decreasing of carrying;
Described roller die group, by two roller dies (1) up and down the parallel sliding clamping be contained between the two side bearing wallboards of roller die group seat (2), the roller die axle (11) of roller die (1) is rotationally connected by the dead eye of Biserial cylindrical roller bearing and supporting wall plate (21); The cylinder circumference that is contained in parallel up and down two roller dies (1) in the roller die group seat (2) is circumscribed mutually, and the described arc groove of point of contact two roller dies in place (1) symbol that is involutory forms the matched moulds nib (01) of a full circle;
The described undergauge roller die set of queues of successively decreasing, the roller die group of being successively decreased successively by the described matched moulds nibs of some pairs (01) diameter is arranged in order along the axis of matched moulds nib (01) and is fixedly mounted on the support (3), and the circle center line connecting projection of two roller dies (1) of adjacent roller module is mutually orthogonal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110100096 CN102134812B (en) | 2011-04-11 | 2011-04-11 | Roller die device for plasticity processing of facial contacted steel wire rope strands |
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CN 201110100096 CN102134812B (en) | 2011-04-11 | 2011-04-11 | Roller die device for plasticity processing of facial contacted steel wire rope strands |
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CN102134812A true CN102134812A (en) | 2011-07-27 |
CN102134812B CN102134812B (en) | 2013-04-17 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104722964A (en) * | 2015-03-23 | 2015-06-24 | 武汉铁锚焊接材料股份有限公司 | Manufacturing device for passive formed flux-cored wires |
CN106835780A (en) * | 2017-03-09 | 2017-06-13 | 江苏法尔胜技术开发中心有限公司 | The production method and process units of a kind of low elongation steel wire rope |
CN108035178A (en) * | 2017-12-20 | 2018-05-15 | 贵州钢绳股份有限公司 | The structure special-shaped strand steel wire rope production method in 4V × 39 and its device |
CN110653273A (en) * | 2019-09-28 | 2020-01-07 | 浙江晋椿精密工业有限公司 | High-speed high-precision fine line production equipment and production method thereof |
CN114042769A (en) * | 2021-11-15 | 2022-02-15 | 北京首钢吉泰安新材料有限公司 | Cold machining method and device for iron-chromium-aluminum alloy material thick wire |
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CN1141982A (en) * | 1995-07-28 | 1997-02-05 | 鞍山钢铁公司 | Surface-contact triangular-strand wirerope and production method thereof |
JP2005246406A (en) * | 2004-03-02 | 2005-09-15 | Bridgestone Corp | Metal cord processing method and metal cord processing apparatus |
CN201077926Y (en) * | 2007-07-10 | 2008-06-25 | 贵州钢绳股份有限公司 | Two-group four-roller rolling device |
CN201158775Y (en) * | 2007-12-28 | 2008-12-03 | 鞍钢钢绳有限责任公司 | Extrusion device for producing facial contacted wire rope strand |
CN201310049Y (en) * | 2008-11-28 | 2009-09-16 | 鞍钢钢绳有限责任公司 | Three-roll squeezing device whose production surface contacting with strand of armored rope |
CN202017152U (en) * | 2011-04-11 | 2011-10-26 | 宁波凯特机械有限公司 | Roller die device for plastic working of surface-contacted wire rope strands |
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2011
- 2011-04-11 CN CN 201110100096 patent/CN102134812B/en active Active
Patent Citations (6)
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CN1141982A (en) * | 1995-07-28 | 1997-02-05 | 鞍山钢铁公司 | Surface-contact triangular-strand wirerope and production method thereof |
JP2005246406A (en) * | 2004-03-02 | 2005-09-15 | Bridgestone Corp | Metal cord processing method and metal cord processing apparatus |
CN201077926Y (en) * | 2007-07-10 | 2008-06-25 | 贵州钢绳股份有限公司 | Two-group four-roller rolling device |
CN201158775Y (en) * | 2007-12-28 | 2008-12-03 | 鞍钢钢绳有限责任公司 | Extrusion device for producing facial contacted wire rope strand |
CN201310049Y (en) * | 2008-11-28 | 2009-09-16 | 鞍钢钢绳有限责任公司 | Three-roll squeezing device whose production surface contacting with strand of armored rope |
CN202017152U (en) * | 2011-04-11 | 2011-10-26 | 宁波凯特机械有限公司 | Roller die device for plastic working of surface-contacted wire rope strands |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104722964A (en) * | 2015-03-23 | 2015-06-24 | 武汉铁锚焊接材料股份有限公司 | Manufacturing device for passive formed flux-cored wires |
CN106835780A (en) * | 2017-03-09 | 2017-06-13 | 江苏法尔胜技术开发中心有限公司 | The production method and process units of a kind of low elongation steel wire rope |
CN108035178A (en) * | 2017-12-20 | 2018-05-15 | 贵州钢绳股份有限公司 | The structure special-shaped strand steel wire rope production method in 4V × 39 and its device |
CN110653273A (en) * | 2019-09-28 | 2020-01-07 | 浙江晋椿精密工业有限公司 | High-speed high-precision fine line production equipment and production method thereof |
CN114042769A (en) * | 2021-11-15 | 2022-02-15 | 北京首钢吉泰安新材料有限公司 | Cold machining method and device for iron-chromium-aluminum alloy material thick wire |
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