CN102134525A - Lubricating grease production equipment - Google Patents
Lubricating grease production equipment Download PDFInfo
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- CN102134525A CN102134525A CN2011100271546A CN201110027154A CN102134525A CN 102134525 A CN102134525 A CN 102134525A CN 2011100271546 A CN2011100271546 A CN 2011100271546A CN 201110027154 A CN201110027154 A CN 201110027154A CN 102134525 A CN102134525 A CN 102134525A
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Abstract
The invention discloses lubricating grease production equipment, which mainly comprises a kettle body and a kettle cover matched with the kettle body, and also comprises a kettle external circulating system arranged outside the kettle body and communicated with the kettle body, wherein the kettle external circulating system comprises a guide pipe; one end of the guide pipe is communicated with the upper part of the kettle body, while the other end is communicated with the bottom of the kettle body; the guide pipe is provided with a valve A, a double-layer homogenizing pump, an ultrasonic device, and a return pipe valve B in turn, and a valve C is arranged on an output pipe; and the kettle cover is connected with pressure equipment and inert gas protection equipment through pipelines. The lubricating grease production equipment has the advantages that: a kettle external circulating pipeline, ultrasonic stirring equipment, the inert gas protection equipment and the pressure equipment are arranged, and the reaction is more full and quicker; the produced lubricating grease has smooth and uniform texture and better basic performance indexes; and the equipment is simple in structure, easy and convenient to operate, can effectively improve production efficiency and save production cost, and has higher market application value.
Description
Technical field
The present invention relates to the equipment of chemical field, relate in particular to a kind of LUBRICATING GREASES equipment.
Background technology
The development of LUBRICATING GREASES equipment, experienced from direct fire heating-hand mixing-cauldron infusion and prepared quicklime grease, develop into and adopt normal pressure stirring opening still-straight fiery household to prepare quicklime grease, add the course of hot preparation lithium soap grease and complex soap lubricating grease to pressure stirring tank-thermal barrier.Wherein the lubricating grease reactor has experienced the process that is stirred opening still, pressure stirring tank, contactor by normal pressure.
The production unit of soap base grease mainly comprises saponification system fat still, mediation still, water cooler, homogenizer, transferpump, thermal oil, process furnace, de-aerator, sleeve filter, high efficient mixed gas, circulation shear device, lubricating grease filling machine and control instruments etc.Because characteristics such as China's LUBRICATING GREASES technical development are later, and enterprise's industrial scale is little, the concentrated area relatively disperses, it is comparatively backward to cause domestic lubricating grease to produce equipment.Also be not exclusively used at present the standard typing corollary apparatus of LUBRICATING GREASES.Thereby own throughput of the most of bases of enterprise and processing condition are carried out the autonomous design exploitation, and therefore, LUBRICATING GREASES equipment has nothing in common with each other.Most of medium and small sized enterprises adopt autoclave pressure to carry out soap base grease production, and have some enterprises to lack equipment such as the relevant homogenizing degassing.Cause its production efficiency and quality product all to have much room for improvement.
Because the exploitation of LUBRICATING GREASES equipment is very different, pressure reaction still is in soap base grease is produced, also have the following problem: the dispersed with stirring to lubricating grease is inhomogeneous, the production of lubricating grease at present to be adopted two-way agitators but only adopts two-way agitator to exist and stir the dead angle, stirs inhomogeneous and transmission mechanism complicated problems comparatively; In the intensification dehydration and high temperature refining process of lubricating grease, defective such as exist to heat up and high temperature refining and hold-time be long too high, cause reactant oxidation in advance in still, and then influenced the reactant quality; Most LUBRICATING GREASES adopt autoclave pressure, and reactant just has only the mechanical stirring structure to play diffusing and stirring action at still after putting into still, make that like this heat conduction is slow, it is inhomogeneous to conduct heat, and have caused production efficiency low.
Therefore, develop energy-efficient LUBRICATING GREASES equipment, become enterprise and improve its quality product and market competitiveness urgent problem.
Summary of the invention
The objective of the invention is to overcome the shortcoming and defect of above-mentioned prior art, provide a kind of saponification that collects lubricating grease, intensification dehydration, refining, cooling, homogenizing, degasification process in LUBRICATING GREASES equipment, compared with prior art, when improving the lubricating grease quality, also improved production efficiency.
The present invention is achieved through the following technical solutions:
A kind of LUBRICATING GREASES equipment comprises kettle and the kettle cover that matches with kettle, also comprise one be arranged on the kettle outside and with still in the still external circulating system that communicates.
Described still external circulating system comprises conduit, and an end of described conduit is communicated with kettle top, and the other end is communicated with autoclave body bottom, all with in the still connects, and forms the loop; Be disposed with valve one, double-deck Homogenizing pump, ultrasonic unit, return line valve two on the described conduit, described output tube also is provided with valve three.
Described kettle is the bilayer structure that has interlayer, described kettle outer setting has heating/cooling system, this system comprises heating installation, heat conduction and cooling fluid, temperature control device, described conduit is divided into heating duct and psychrophore, one end of heating duct is connected in the kettle lower position, one end of psychrophore is connected in the kettle upper position, all communicates with the still intraformational bed, and the heating and the psychrophore the other end are connected to the heat conduction fuel tank.
Described kettle cover is provided with pressure release valve interface, rare gas element generating apparatus interface, pressure assembly interface, stepless time adjustment motor interface, visualization device interface, pressure display table interface, material inlet, venting port.
The various device interface links to each other respectively at its corresponding device by conduit on the described kettle cover.
The intravital whipping appts of described still is the oar grid agitator.And be connected with the stepless time adjustment motor.
The bottom of described kettle is a tapered bottom.
Described LUBRICATING GREASES equipment also comprises a Controlling System.
Described Controlling System comprises centralized monitoring system, and this centralized monitoring system is connected with visual control device, pressure control module, hydraulic pressure execution module, motor speed control module, ultrasonic wave control module, flow rate control module respectively.
Whether the use of press device in this equipment and rare gas element equipment, and is relevant with corresponding processing requirement with its reactant species.
Beneficial effect compared with prior art of the present invention is:
Outside kettle, be provided with the still external circulating system, start double-deck Homogenizing pump in the stages such as saponification, dehydration, high temperature refining, mediations, allow still internal reaction thing by conduit and each valve, be recycled to the kettle top from autoclave body bottom, when reactant passes through the conduit of still external circulating system, double-deck Homogenizing pump can effectively disperse reactant, the working cycle of reactant from autoclave body bottom to the kettle top, also make reactant heat in still pass quicker, it is more even to be heated, therefore can be so that reaction be more complete, and can effectively improve speed of response.And reactant adopts double-deck Homogenizing pump to drive reactant in still outer circulation process, can carry out effective homogeneous to reactant, makes that the reactant quality is more even, and can effectively improve transmission speed, the minimizing of reactant in circulating line and block.Ultrasonic unit produces the effect of acoustic streaming and acoustic cavitation in solution and semisolid, the additive from microcosmic point dispersion lubricating grease, and it is more even that it is distributed in getting lubricating grease.Rare gas element equipment can provide rare gas element to reactor in reaction process, in order to material in the protection still, reduce it and be subjected to temperatures involved and cause oxidation, influences the finished product performance.Press device is constantly adjusted the still internal pressure, to satisfy the pressure of needs in the variant production different process process, to guarantee the performance of product in order in reaction process.
This shows that patent of the present invention possesses high temperature filtration and homogenizing function, and make that the contact of still internal reaction thing is more abundant, it is more even to conduct heat, and reacts more complete, effectively improves LUBRICATING GREASES efficient; The present invention invents and has adopted Vltrasonic device and two-way oar frame to stir the method that combines, thereby has changed the insufficient problem of dispersed with stirring in the LUBRICATING GREASES process; Inert gas plant of the present invention is the problem of oxidation in the inhibited reaction process effectively; The press device that the present invention adopts can provide required pressure in the reaction process.In addition, the present invention has simple in structure, and is easy to operation, and can effectively enhance productivity, and saves production cost, has market using value preferably.
Description of drawings
Fig. 1 is the structural representation of LUBRICATING GREASES equipment of the present invention.
Fig. 2 is the Controlling System synoptic diagram of LUBRICATING GREASES equipment of the present invention.
Embodiment
Below in conjunction with specific embodiment the present invention is done further concrete detailed description the in detail, but embodiments of the present invention are not limited thereto, the processing parameter for not indicating especially can carry out with reference to routine techniques.
Embodiment
As shown in Figure 1, a kind of LUBRICATING GREASES equipment of the present invention comprises kettle and the kettle cover that matches with kettle, and described kettle cover 1 is connected with kettle by kettle cover locking latches 21, and locking latches equidistantly distributes along still wall circumference.Also comprise one be arranged on the kettle outside and with still in the still external circulating system that communicates.The bottom of described kettle is a tapered bottom, and is provided with thermometer boss 13 in the bottom, is used for temperature in the kettle is implemented to detect.
Described kettle cover 1 is provided with the control device interface, and this control device comprises pressure release valve 22, inert gas generator 23, pressure control device 24, stepless time adjustment motor 25, visualization device interface 26, pressure display table 27, material inlet 28.Inert gas generator 23 provides protection of inert gas to reactant in reaction process, avoid reactant that oxidation at high temperature takes place, and can improve the antioxidant property of lubricating grease.
Stepless time adjustment motor 25 is connected with whipping device 2 in the still by sealed gearing device.Described kettle is circulated for thermal oil by the double-deck still wall construction with interlayer 3 that inwall 20 and outer wall 6 constitute.Be provided with the left side support 5 and the right support 19 of kettle in the outer wall 6 corresponding both sides of kettle.
Outer setting at kettle has the heating system, this system comprises conduit 7, conduit 7 is divided into hot oil duct and cold oil conduit, hot oil duct links to each other with kettle interlayer bottom interface 10, the cold oil conduit links to each other with kettle interlayer upper interface 4, one end of this conduit 7 connects the hydraulicvalve 4 that is arranged on kettle top, the other end connects the hydraulicvalve 10 that is arranged on autoclave body bottom, this conduit 7 is communicated with the interlayer 3 of kettle, the conduit the other end is connected with the heat conduction fuel tank, and the temperature of thermal oil is realized with 8 by heating/cooling apparatus.
Described still external circulating system comprises conduit 11, and an end of described conduit 11 is communicated with kettle top, and the other end is communicated with autoclave body bottom; Be disposed with valve 1, double-deck Homogenizing pump 14, ultrasonic unit 15, output tube 16 valves 2 18 on the described conduit, described output tube 16 also is provided with valve 3 17.In the stages such as saponification, dehydration, high temperature refining, mediations, start double-deck Homogenizing pump 14, allow still internal reaction thing by conduit 11 and each valve, lead to bottom cycle to the kettle top from still, when reactant passes through the conduit 11 of still external circulating system, double-deck Homogenizing pump 14 can have homogeneous to reactant, and 15 pairs of reactants of ultrasonic unit effectively disperse.
The intravital whipping appts 2 of described still is the oar grid agitator, has 6 above blades at least.
The intravital whipping appts 2 of described still also has side scraper.
As shown in Figure 2, LUBRICATING GREASES equipment also comprises a Controlling System, this Controlling System comprises centralized monitoring system, and this centralized monitoring system is connected with visual control device, pressure control module, hydraulic pressure execution module, motor speed control module, ultrasonic wave control module, flow rate control module respectively.
As shown in Figure 2, the control of equipment realizes that by centralized monitoring system is unified comprising the visual control device, the visual control implement body comprises modules such as video camera, driving, data presentation; The pressure control module comprises that mainly pressure shows, the control of valve; The control of hydraulic pressure execution module major control hydro-pump and flow valve etc., the control of hydro-pump is in order to realize that the hydraulic pressure crossbeam drives the reaction kettle cover and carries out the control of steady lifting and flow valve in order to control intensification and speed of cooling; The motor speed control module is mainly by control stepless time adjustment motor, to realize the control of stirring velocity; The sound intensity of ultrasonic wave control module major control ultrasonic unit 15 and power etc.
Now the production with the compound lithium soap base grease is example, adopts this equipment, and the whole production flow process is described in detail.Can be according to the prescription of lubricating grease, calculate the dosage of good various raw materials, raw material is carried out pre-treatment, pretreating raw material is entered in the kettle by material inlet 28 then, by the microprocessor centralized monitoring system, set Heating temperature and heat-up rate, start heating unit 8, set flow velocity by the flow rate control module, allow thermal oil circulate along conduit 7.
Rotating speed by flow rate control module setting stepless time adjustment motor 25 to set mixing speed, drives whipping appts 2 in the still, and still internal reaction thing is stirred.Open real-time video monitoring equipment, make video pass through visualization device interface 26 and observe the still internal state.According to arts demand, start double-deck Homogenizing pump 14, allow still internal reaction thing carry out the still outer circulation by conduit 11, its circular flow control is realized by valve 1 and valve 2 18.Before dehydration and refining, set parameters such as dehydration temperaturre and heat-up rate, refining temperature, soaking time by centralized monitoring system, dewater refining.In dehydration and refining process, need in this process by adjusting the pressure-controlling module, control pressure control device 24 is also set the still internal pressure, and according to technology and product performance demands, determine whether to start rare gas element control device 23, finish up to the dehydration that heats up, refining.Add base oil by material inlet 28 again, and reset stirring velocity, start the cooling apparatus in the heating/refrigerating unit 8 simultaneously, allow still internal reaction thing be in harmonious proportion reaction, suitable temp to be cooled to, add additive and fill material by material inlet 28, and open the ultrasonic unit 15 in the still external circulating system, carry out micro stirring.In this process, start the still external circulating system, allow still internal reaction thing by parts such as conduit 11, valve 1, double-deck Homogenizing pump 14, valves 2 18, valve-off 3 17 circulates to be in harmonious proportion and reacts.Owing in this process, opened ultrasonic unit 15, can carry out effective microcosmic homogenizing to flowing reactive thing in the conduit 11.After question response is finished, trigger pressure control device 24, reduce the still internal gas pressure, to the processing that outgases of still internal reaction thing, degasification process also can be selected to start the still external circulating system, finishes up to the degassing, start double-deck Homogenizing pump 14, open valve 3 17, valve-off 2 18 is emitted finished product lubricating grease, and product is packed.
The pressure control device 24 and the inert gas generator 23 of this device can selectively use, Vltrasonic device 15 is integrated ultrasonic generation and transport unit, inert gas generator 23 is integrated rare gas element feeding mechanism etc.
The still external circulating system both can use in the saponification stage, also can use in deaeration stage.
Just can realize the present invention preferably as mentioned above.
The foregoing description is a preferred implementation of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (9)
1. LUBRICATING GREASES equipment, comprise kettle and with the kettle cover that kettle matches, it is characterized in that: also comprise one be arranged on the kettle outside and with still in the still external circulating system that communicates.
2. LUBRICATING GREASES equipment according to claim 1 is characterized in that: described still external circulating system comprises conduit, and an end of described conduit is communicated with kettle top, and the other end is communicated with autoclave body bottom; Be disposed with valve one, double-deck Homogenizing pump, ultrasonic unit, return line valve two on the described conduit, described output tube also is provided with valve three.
3. LUBRICATING GREASES equipment according to claim 1, it is characterized in that: described kettle is the bilayer structure that has interlayer, described kettle outside also is provided with the heating system, this system comprises heating/refrigerating unit and the conduit that is connected with kettle, one end of described heating duct is arranged at kettle top, one end of psychrophore is arranged at autoclave body bottom, and is communicated with the interlayer of kettle.
4. according to each described LUBRICATING GREASES equipment in the claim 1 to 3, it is characterized in that: described kettle cover is provided with pressure release valve interface, inert gas generator interface, pressure assembly interface, stepless time adjustment motor interface, visualization device interface, pressure display table interface, material inlet, exhaust outlet.
5. LUBRICATING GREASES equipment according to claim 4 is characterized in that: the intravital whipping appts of described still is the oar grid agitator.
6. LUBRICATING GREASES equipment according to claim 4 is characterized in that: the bottom of described kettle is a tapered bottom.
7. LUBRICATING GREASES equipment according to claim 6 is characterized in that: described LUBRICATING GREASES equipment also comprises a Controlling System.
8. LUBRICATING GREASES equipment according to claim 7, it is characterized in that: described Controlling System comprises centralized monitoring system, and this centralized monitoring system is connected with visual control device, pressure control module, hydraulic pressure execution module, motor speed control module, ultrasonic wave control module, flow rate control module respectively.
9. LUBRICATING GREASES equipment according to claim 4 is characterized in that: described kettle, kettle cover, conduit are stainless material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110027154 CN102134525B (en) | 2011-01-21 | 2011-01-21 | Lubricating grease production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110027154 CN102134525B (en) | 2011-01-21 | 2011-01-21 | Lubricating grease production equipment |
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| Publication Number | Publication Date |
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| CN102134525A true CN102134525A (en) | 2011-07-27 |
| CN102134525B CN102134525B (en) | 2013-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110027154 Expired - Fee Related CN102134525B (en) | 2011-01-21 | 2011-01-21 | Lubricating grease production equipment |
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| CN (1) | CN102134525B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103816834A (en) * | 2014-03-03 | 2014-05-28 | 无锡市飞天油脂有限公司 | Lubricating grease homogenizing system |
| CN106512824A (en) * | 2016-12-11 | 2017-03-22 | 新乡市恒星科技有限责任公司 | Pressurizing device for conduction oil lubricating grease |
| CN107597043A (en) * | 2017-10-17 | 2018-01-19 | 天津市津冠润滑脂有限公司 | A kind of reactor for LUBRICATING GREASES |
| CN107881001A (en) * | 2017-12-12 | 2018-04-06 | 无锡市飞天油脂有限公司 | A kind of saponification device for LUBRICATING GREASES |
| CN107903996A (en) * | 2017-12-11 | 2018-04-13 | 无锡市飞天油脂有限公司 | A kind of multifunctional lubricating grease process units |
| CN111097317A (en) * | 2020-03-09 | 2020-05-05 | 徐州工业职业技术学院 | Cooking, pulping and stirring integrated machine |
| CN113105100A (en) * | 2021-04-06 | 2021-07-13 | 江苏新奥得玻璃制品股份有限公司 | Material system is mixed in intelligence beverage bottle manufacturing |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202063890U (en) * | 2011-01-21 | 2011-12-07 | 华南理工大学 | Lubricating grease producing equipment |
-
2011
- 2011-01-21 CN CN 201110027154 patent/CN102134525B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202063890U (en) * | 2011-01-21 | 2011-12-07 | 华南理工大学 | Lubricating grease producing equipment |
Non-Patent Citations (1)
| Title |
|---|
| 杨正宇等: "我国润滑脂生产设备、工艺现状及发展前景", 《石油商技》, vol. 19, no. 5, 31 October 2001 (2001-10-31), pages 5 - 10 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103816834A (en) * | 2014-03-03 | 2014-05-28 | 无锡市飞天油脂有限公司 | Lubricating grease homogenizing system |
| CN106512824A (en) * | 2016-12-11 | 2017-03-22 | 新乡市恒星科技有限责任公司 | Pressurizing device for conduction oil lubricating grease |
| CN107597043A (en) * | 2017-10-17 | 2018-01-19 | 天津市津冠润滑脂有限公司 | A kind of reactor for LUBRICATING GREASES |
| CN107903996A (en) * | 2017-12-11 | 2018-04-13 | 无锡市飞天油脂有限公司 | A kind of multifunctional lubricating grease process units |
| CN107881001A (en) * | 2017-12-12 | 2018-04-06 | 无锡市飞天油脂有限公司 | A kind of saponification device for LUBRICATING GREASES |
| CN111097317A (en) * | 2020-03-09 | 2020-05-05 | 徐州工业职业技术学院 | Cooking, pulping and stirring integrated machine |
| CN113105100A (en) * | 2021-04-06 | 2021-07-13 | 江苏新奥得玻璃制品股份有限公司 | Material system is mixed in intelligence beverage bottle manufacturing |
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|---|---|
| CN102134525B (en) | 2013-04-10 |
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