Summary of the invention
The objective of the invention is to overcome the shortcoming of prior art, a kind of cylindrical nickel-metal hydride battery barrier film using method of the low easy assembling of zero volt ratio of reeling is provided.
For achieving the above object, the technical solution used in the present invention is:
A kind of cylindrical nickel-metal hydride battery barrier film using method, it is characterized in that: select that a kind of barrier film surface density is large, the anti-puncture ability strong, reel after decrement little, select that another kind of barrier film surface density is relatively low, the anti-puncture ability is relatively weak, reel after decrement relatively large, with the use that links together of two kinds of barrier films, it is overlapping to leave a part at the barrier film length direction; During coiling, the barrier film bag large with surface density, that the anti-puncture ability is strong, the coiling decrement is little is anodal, the barrier film bag negative pole relatively low with surface density, that the anti-puncture ability is relatively weak, the coiling decrement is relatively large.
The lap length of described two kinds of barrier films is 10-30mm, connects in overlapping centre position.
Described two kinds of barrier films are by the metal bar hot compression welding of 0.1-2mm width.
The anodal barrier film of described bag is longer than bag negative pole barrier film.
Barrier film using method of the present invention, utmost point group rolled electrode is placed sequencing and coiling direction is not limit, and coiling can be put first positive pole, also can put first negative pole; Can reel clockwise, also can reel counterclockwise, article of the present invention is put first anodal clockwise winding method: positive pole is positioned on the anodal barrier film of bag, and will wrap exceeding of anodal barrier film anodal terminal lap and turn down and cover on positive pole; Place the volume pin along fold line at last, will wrap the turnover of negative pole barrier film along the volume pin and cover on positive pole, place negative pole at bag negative pole barrier film, and reel clockwise as the axle center take the volume pin.
Beneficial effect of the present invention: adopt the barrier film bag that surface density is large, decrement is little, the anti-puncture ability is strong anodal, can effectively stop anodal crackle, burr to pierce through barrier film behind the coiling and cause battery short circuit or micro-short circuit; Adopt the barrier film bag negative pole that surface density is little, decrement is large, the utmost point group of reeling the so afterwards container of packing into easily, and the zero volt ratio of battery and low pressure ratio obviously improve.
Embodiment
Select two kinds of barrier films, the NKK-115 barrier film that the FV4384 barrier film that Japanese JVC company makes and Japanese NKK company make carries out the contrast of compressive resistance ability, the contrast of anti-puncture ability, surface density contrast, and selected barrier film model and result are as shown in table 1.
Table 1
Wherein, the method for acupuncture is adopted in the anti-puncture aptitude tests, the anti-puncture ability of test barrier film.
Test philosophy: after probe pierced through barrier film, circuit was connected, and automatically records probe and bears pressure.
Circuit voltage: 1.0V, probe diameter: 0.02mm.
With reference to figure 7, testing procedure is as follows: pressure platform 71 and manograph 90 are positioned on the workbench 70, at first sampling, sample barrier film 10 ' is fixed on the pressure platform 71 with pin 72, be distributed with 9 probes 80 on the pressure device 73, slowly exert pressure, with manograph 90 devices record pressure size, average.
According to test result, as the anodal barrier film of bag, use FV4384 as bag negative pole barrier film with NKK-115.
With reference to figure 1, adopt hot compression to weld together in two kinds of barrier films, solder bar is 1mm width metal bar, wraps anodal barrier film 10 and bag negative pole barrier film 20 all have 20mm on its length direction lap, sealing wire 30 is positioned at the centre of lap position, and it is longer than bag negative pole barrier film 20 to wrap anodal barrier film 10.
With reference to figure 2, positive pole 40 is lain in a horizontal plane on the anodal barrier film 10 of bag, an end is near sealing wire 30.
With reference to figure 3, the lap that wraps anodal barrier film 10 is turned down along sealing wire 30, cover part positive pole 40.
With reference to figure 4, will roll up pin 60 and be placed on the bag negative pole barrier film 20, and push down sealing wire 30.
With reference to figure 5, will wrap negative pole barrier film 20 along 60 turnovers of volume pins, cover anodally 40, and some bag negative pole barrier film 20 exceeds anodal 40 and cover on the anodal barrier film 10 of bag.
With reference to figure 6, the edge of negative pole 50 along volume pin 60 is positioned on the bag negative pole barrier film 20, finish coiling take volume pin 60 as the axle center.
Adopt said method, use FV4384 bag negative pole and NKK-115 bag anodal, and suitable positive pole and negative pole, reel and make 10000 of utmost point groups, the shell of appropriate mix and block etc. are finished battery assembling, and the operation such as activated, ageing is made the 50AA2300mAh battery again.Use FV4384 barrier film and suitable positive pole and negative pole, reel and make 10000 of utmost point groups, the shell of appropriate mix and block etc. are finished the battery assembling, and the operation such as activated, ageing is made the 50AA2300mAh battery again.Use NKK-115 barrier film and suitable positive pole and negative pole, reel and make 10000 of utmost point groups, the shell of appropriate mix and block etc. are finished the battery assembling, and the operation such as activated, ageing is made the 50AA2300mAh battery again.Record respectively that utmost point group enters shell average time and enters the shell qualification rate in the above-mentioned battery manufacturing process, and contrast coiling zero volt.And battery storing low pressure and zero volt situation.
Enter shell qualification rate calculation specifications: after battery entered shell, defective item comprised the negative pole tail break because entering to take out behind the shell mashed core that winding needle causes and causing when entering shell.
Battery storing method explanation: get respectively and use FV4384 barrier film 50AA2300mAh battery, use barrier film 50AA2300mAh battery of the present invention and use each 1000 on NKK-115 barrier film 50AA2300mAh battery, institute's power taking tankage is more or less the same, actual capacity 2300mAh ~ 2350mAh, 30% is charged, after normal temperature is deposited 1 year, test the voltage of all batteries, ask average voltage V, the low pressure position is set as V-20mV, and the battery that cell voltage is lower than V-20mV is A-battery.
The result is as shown in table 2.
Table 2
As can be seen from Table 2, use method of the present invention, with conventional roll around using single barrier film method to compare, the present invention's zero volt ratio of reeling is low, battery storing low pressure and zero volt ratio are relatively little, and utmost point group to enter the shell required time short, it is high to enter the shell qualification rate, easily assembling.