CN102128405A - LED car high beam lamps - Google Patents

LED car high beam lamps Download PDF

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Publication number
CN102128405A
CN102128405A CN2011100074054A CN201110007405A CN102128405A CN 102128405 A CN102128405 A CN 102128405A CN 2011100074054 A CN2011100074054 A CN 2011100074054A CN 201110007405 A CN201110007405 A CN 201110007405A CN 102128405 A CN102128405 A CN 102128405A
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led
parabolic surface
parabola face
light
parabola
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CN102128405B (en
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李雪勇
李石勇
叶品
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DONGGUAN DINGJU ELECTRONIC CO LTD
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DONGGUAN DINGJU ELECTRONIC CO LTD
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Abstract

The invention discloses an LED automobile high beam lamp, which comprises a reflecting cup and is characterized in that: the light reflecting cup comprises a first parabolic surface, a second parabolic surface, a third parabolic surface and a fourth parabolic surface which are connected in sequence; the first parabolic surface is also connected with the fourth parabolic surface; the first parabolic surface and the third parabolic surface are completely symmetrical, the second parabolic surface and the fourth parabolic surface are constrained by the same parabolic surface equation, and the area of the fourth parabolic surface is larger than that of the second parabolic surface; the focuses of all the parabolic surfaces are overlapped, an LED light-emitting source group is arranged at the focus, and the LED light-emitting source group is fixed on the LED mounting base. By adopting the automobile high beam lamp, emergent light can be parallel light, and emergent light spots are rectangular light spots, so that the dazzling problem of the lamp and the radiation to human eyes are reduced to the maximum extent.

Description

LED汽车远光灯具LED car high beam lamps

技术领域technical field

本发明为灯具发明,具体涉及LED汽车前照远光灯具。The invention is a lamp invention, in particular to an LED automotive headlight high beam lamp.

背景技术Background technique

随着生活水平的提高,汽车已经开始成为一种大众的消费品进入千家万户,为汽车行业带来巨大的商机和诱人的前景。而汽车饰品,特别是关系汽车安全运行的前照灯系统,作为汽车制造产业链上的一个重要环节,也必将给相关的企业带来大量的市场机会。目前的汽车灯市场主要由卤素灯和氙气灯占据。LED凭借近几年来的良好发展趋势和自身众多优点在汽车前照灯市场已经有了初步的应用和发展,目前汽车等市场上已经有许多品牌推出了自己的LED车灯并取得不错的效果。With the improvement of living standards, automobiles have begun to become a popular consumer product and have entered millions of households, bringing huge business opportunities and attractive prospects to the automobile industry. As an important link in the automobile manufacturing industry chain, automobile accessories, especially the headlight system that is related to the safe operation of automobiles, will also bring a lot of market opportunities to related enterprises. The current automotive lamp market is mainly occupied by halogen lamps and xenon lamps. With its good development trend and its many advantages in recent years, LED has already had preliminary application and development in the automotive headlight market. At present, many brands in the automotive and other markets have launched their own LED lights and achieved good results.

发明内容Contents of the invention

本发明的目的在于将LED的优良特性充分发挥在汽车前照灯上,克服LED热学关键问题的同时解决传统汽车灯具的炫目发光,提供具有LED间接发射的汽车远光灯。The purpose of the present invention is to give full play to the excellent characteristics of LEDs on automobile headlights, overcome the key thermal problems of LEDs and at the same time solve the dazzling light emission of traditional automobile lamps, and provide automobile high beams with LED indirect emission.

本发明采用的技术方案是:The technical scheme adopted in the present invention is:

一种LED汽车远光灯具,包括反光杯,反光杯包括依次相接的第一抛物线面、第二抛物线面、第三抛物线面以及第四抛物线面;第一抛物线面还与第四抛物线面相接;第一抛物线面与第三抛物线面完全对称,第二抛物线面与第四抛物线面受同一抛物线面方程约束,第四抛物线面的面积大于第二抛物线面的面积;所有的抛物线面的焦点重合,在该焦点处设置LED发光源组,LED发光源组固定在LED安装底座上。An LED automotive high-beam lamp, comprising a reflector, the reflector comprises a first parabolic surface, a second parabolic surface, a third parabolic surface and a fourth parabolic surface connected in sequence; the first parabolic surface is also connected to the fourth parabolic surface Then; the first parabolic surface is completely symmetrical to the third parabolic surface, the second parabolic surface and the fourth parabolic surface are constrained by the same parabolic surface equation, and the area of the fourth parabolic surface is greater than the area of the second parabolic surface; the focus of all parabolic surfaces Overlap, set the LED light emitting source group at the focal point, and the LED light emitting source group is fixed on the LED installation base.

进一步的,LED发光源组由四颗大功率LED组成。Further, the LED light source group is composed of four high-power LEDs.

进一步的,LED安装底座外侧设有爪形散热外壳。Further, a claw-shaped heat dissipation shell is provided outside the LED installation base.

进一步的,LED安装底座设有铝基板,LED发光源组焊接在铝基板上。Further, the LED mounting base is provided with an aluminum substrate, and the LED light source group is welded on the aluminum substrate.

采用本发明的汽车远光灯具,可保证出射光为平行光的同时,出射光斑为矩形光斑,最大程度上减少灯具炫目问题和对人眼的辐射。反光杯的第四抛物线面的面积较而第二抛物线面的面积大些,使得较大面积一侧有较多光线反射,灯具出射光斑形状达到最好,照明达到最好的效果同时两个抛物线面的前端所组成的曲面符合汽车前照灯模组的曲线形状,对于配套现有车灯有着较为便利的优势。By adopting the automobile high-beam lamp of the present invention, it can ensure that the outgoing light is parallel light and the outgoing light spot is a rectangular light spot, thereby reducing the glare problem of the lamp and the radiation to human eyes to the greatest extent. The area of the fourth parabolic surface of the reflector is larger than the area of the second parabolic surface, so that there is more light reflection on the side of the larger area, the shape of the light spot of the lamp is the best, and the lighting effect is the best. Two parabolas at the same time The curved surface formed by the front end of the surface conforms to the curve shape of the automobile headlight module, and has the advantage of being more convenient for matching existing car lights.

本发明通过LED安装底座与爪形散热外壳良好的接触以及爪形散热外壳足够的散热面积,使得LED产生的热量迅速的传导出去并通过散热外壳散失到空气中,很好的解决了目前困扰LED在汽车前照灯应用的大难题。Through the good contact between the LED mounting base and the claw-shaped heat-dissipating shell and the sufficient heat-dissipating area of the claw-shaped heat-dissipating shell, the present invention makes the heat generated by the LED quickly conduct out and dissipate into the air through the heat-dissipating shell, which solves the current problem of LED Big problem in automotive headlamp applications.

采用4颗LED和双抛物线约束的反光杯相配合保证光线集中,出射平行光,产生矩形光斑,较好的解决光线炫目的影响,光线经过反光杯反射后,发出的光线是平行光线,形状为矩形光斑。在反光杯的外侧和LED安装底座上加足够散热面积的散热外壳,保证大功率LED足够的散热需求,通过LED焊接在反光杯底部的铝基板的充分接触和较好的导热胶,好的热传导和散热鳞片足够的散热面积充分保证LED使用寿命长和光效高等优势。The combination of 4 LEDs and double parabola-constrained reflectors ensures that the light is concentrated, and the parallel light is emitted to produce a rectangular spot, which can better solve the effect of dazzling light. After the light is reflected by the reflector, the emitted light is parallel light, and the shape is Rectangular spot. Add a heat dissipation shell with sufficient heat dissipation area on the outside of the reflector and the LED mounting base to ensure sufficient heat dissipation for high-power LEDs. Through the full contact of the aluminum substrate welded to the bottom of the reflector by the LED and better thermal conductivity, good heat conduction The sufficient heat dissipation area of the heat dissipation scales fully guarantees the advantages of long service life and high light efficiency of the LED.

汽车车载电源为稳压12-15V输出,本发明采用恒压-恒流转换电源为LED提供恒流电源输出,保证LED的正常工作,充分发挥LED优势,达到使用LED汽车灯的优势效果。同时在LED的选择上,本发明根据由于位置和汽车发动原理关系汽车前照灯出温度较高的实际情况选择散热较好LED,热量尽快、尽多的散失保证LED正常工作和使用,满足LED对温度的要求。The vehicle-mounted power supply is a regulated 12-15V output. The present invention uses a constant voltage-constant current conversion power supply to provide a constant current power output for the LED to ensure the normal operation of the LED, give full play to the advantages of the LED, and achieve the advantageous effect of using the LED car light. At the same time, in the selection of LEDs, the present invention selects LEDs with better heat dissipation according to the actual situation that the temperature of the automobile headlights is higher due to the relationship between the position and the principle of automobile starting. temperature requirements.

本发明与现有技术相比的优势:利用抛物线面反光杯出光特性,灯具发出具有矩形光斑的平行光;采用爪形散热结构,保证热量尽快、尽多的散失的同时,保证了LED正常使用,充分发挥了LED的优势,达到应用在汽车灯照明领域的初衷。该发明可替代传统卤素灯和HID氙气灯的应用,具有发射出矩形光斑的效果,解决LED眩光的难题,可以进行大量生产。Compared with the prior art, the present invention has the following advantages: using the light emitting characteristics of the parabolic reflector cup, the lamp emits parallel light with a rectangular spot; the claw-shaped heat dissipation structure is adopted to ensure that the heat is dissipated as quickly as possible, and at the same time, the normal use of the LED is guaranteed. , give full play to the advantages of LED, and achieve the original intention of being applied in the field of automotive lighting. The invention can replace the application of traditional halogen lamps and HID xenon lamps, has the effect of emitting rectangular light spots, solves the problem of LED glare, and can be mass-produced.

附图说明Description of drawings

图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2是本发明的底面结构示意图;Fig. 2 is a schematic view of the bottom surface structure of the present invention;

图3是本发明的正面结构示意图;Fig. 3 is the front structure schematic diagram of the present invention;

图中,1:LED发光源组,2:反光杯,3:爪形散热外壳,4:同为一抛物线约束的反光杯面,5:同为另一抛物线约束的反光杯面,6:LED安装底座。In the figure, 1: LED light source group, 2: reflective cup, 3: claw-shaped heat dissipation shell, 4: reflective cup surface constrained by one parabola, 5: reflective cup surface constrained by another parabola, 6: LED Install the base.

具体实施方式Detailed ways

如图所示的LED汽车远光灯具结构,反光杯2包括依次相接的第一抛物线面4、第二抛物线面5、第三抛物线面4以及第四抛物线面5;第一抛物线面4还与第四抛物线面5相接;第一抛物线面4与第三抛物线面4完全对称,第二抛物线面5与第四抛物线面5受同一抛物线面方程约束,第四抛物线面5的面积大于第二抛物线面5的面积;所有的抛物线面的焦点重合,在该焦点处设置LED发光源组1,LED发光源组固定在LED安装底座6上,LED安装底座6的外侧设有爪形散热外壳3。根据要求出射光斑的形状,光斑的形成的距离和灯具的出光率,设计限制反光杯形状的双抛物线的线型,采用1W或3W的四个大功率LED组成LED发光源组1,根据灯具功率的要求计算出热量值和主要分布,合理的计算出所需散热面积,利用机械模具软件设计散热结构,合理的散热保证灯具的寿命和正常使用。As shown in the structure of the LED automobile high beam lamp, the reflector 2 includes the first parabolic surface 4, the second parabolic surface 5, the third parabolic surface 4 and the fourth parabolic surface 5 connected in sequence; the first parabolic surface 4 also It is connected with the fourth parabolic surface 5; the first parabolic surface 4 is completely symmetrical to the third parabolic surface 4, the second parabolic surface 5 and the fourth parabolic surface 5 are constrained by the same parabolic surface equation, and the area of the fourth parabolic surface 5 is larger than that of the first parabolic surface The area of two parabolic surfaces 5; the focal points of all the parabolic surfaces coincide, and an LED light-emitting source group 1 is arranged at the focal point, and the LED light-emitting source group is fixed on the LED mounting base 6, and the outside of the LED mounting base 6 is provided with a claw-shaped heat-dissipating shell 3. According to the shape of the emitted light spot, the distance formed by the light spot and the light output rate of the lamp, design the double parabolic line shape that limits the shape of the reflector, and use four high-power LEDs of 1W or 3W to form the LED light source group 1. According to the power of the lamp Calculate the calorific value and main distribution according to the requirements, reasonably calculate the required heat dissipation area, use mechanical mold software to design the heat dissipation structure, and reasonable heat dissipation to ensure the life and normal use of the lamp.

Claims (4)

1. a LED dazzle light tool comprises reflector, it is characterized in that: reflector comprises the first parabola face, the second parabola face, the 3rd parabola face and the 4th parabola face that joins successively; The first parabola face also joins with the 4th parabola face; The first parabola face and the 3rd parabola face be symmetry fully, and the second parabola face and the 4th parabola face are retrained by same parabola face equation, and the area of the 4th parabola face is greater than the area of the second parabola face; The focus of all parabola faces overlaps, and at this focus place LED light emitting source group is set, and LED light emitting source group is fixed on the LED mounting seat.
2. LED dazzle light tool according to claim 1 is characterized in that: LED light emitting source group is made up of four great power LEDs.
3. LED dazzle light tool according to claim 1 and 2 is characterized in that: the LED mounting seat outside is provided with the claw type heat-dissipating casing.
4. LED dazzle light tool according to claim 3, it is characterized in that: the LED mounting seat is provided with aluminium base, and LED light emitting source bond pads is on aluminium base.
CN2011100074054A 2011-01-14 2011-01-14 LED automobile high beam lamp Expired - Fee Related CN102128405B (en)

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CN2011100074054A CN102128405B (en) 2011-01-14 2011-01-14 LED automobile high beam lamp

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CN102128405B CN102128405B (en) 2012-03-14

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102519001A (en) * 2011-12-16 2012-06-27 重庆科鹰电气有限公司 Vehicular LED headlamp
CN110748851A (en) * 2019-10-11 2020-02-04 华南理工大学 An automotive headlight optical system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040141323A1 (en) * 2002-10-28 2004-07-22 Jean-Pierre Aynie Indicator lamp comprising an optical device for recovering and distributing the light flux towards an annular reflector
CN201014331Y (en) * 2007-03-14 2008-01-30 广州市电筒工业公司 Double-layer multi-surface reflecting cup and electric torch with same and lamp
CN101858565A (en) * 2010-04-28 2010-10-13 海洋王照明科技股份有限公司 Headlamp reflection cup, headlamp and motor vehicle

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040141323A1 (en) * 2002-10-28 2004-07-22 Jean-Pierre Aynie Indicator lamp comprising an optical device for recovering and distributing the light flux towards an annular reflector
CN201014331Y (en) * 2007-03-14 2008-01-30 广州市电筒工业公司 Double-layer multi-surface reflecting cup and electric torch with same and lamp
CN101858565A (en) * 2010-04-28 2010-10-13 海洋王照明科技股份有限公司 Headlamp reflection cup, headlamp and motor vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102519001A (en) * 2011-12-16 2012-06-27 重庆科鹰电气有限公司 Vehicular LED headlamp
CN110748851A (en) * 2019-10-11 2020-02-04 华南理工大学 An automotive headlight optical system

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