CN102120424A - Controller and control method of eddy-current retarder of combined braking system - Google Patents

Controller and control method of eddy-current retarder of combined braking system Download PDF

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CN102120424A
CN102120424A CN2010105903302A CN201010590330A CN102120424A CN 102120424 A CN102120424 A CN 102120424A CN 2010105903302 A CN2010105903302 A CN 2010105903302A CN 201010590330 A CN201010590330 A CN 201010590330A CN 102120424 A CN102120424 A CN 102120424A
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eddy current
current retarder
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retarder
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CN102120424B (en
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赵迎生
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Zhejiang Normal University CJNU
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Abstract

本发明联合制动系统电涡流缓速器控制器及控制方法,涉及汽车电涡流缓速器。该控制器由微型计算机、大功率晶体管驱动电路、制动踏板位置传感器、电流反馈电路、电涡流缓速器组合开关组成。控制器在制动踏板被踩下后,关断挡位分级控制,并根据电涡流缓速器PWM控制信号、制动踏板位置传感器的输入、汽车速度脉冲的变化,先计算汽车实时制动力的大小,然后计算汽车所处的坡度,再查询出预存于内部存储器中与坡度值相对应的电涡流缓速器分担汽车下坡制动力的比例,对电涡流缓速器电磁线圈施加相应占空比的PWM控制信号,输出一定制动力矩,使电涡流缓速器满足正常工作条件时在不同的坡道上完全发挥其辅助制动作用,同时减轻驾驶员操作强度。

Figure 201010590330

The invention relates to a controller and a control method for an electric eddy current retarder of a combined braking system, relating to an automobile electric eddy current retarder. The controller is composed of a microcomputer, a high-power transistor drive circuit, a brake pedal position sensor, a current feedback circuit, and a combination switch of an eddy current retarder. After the brake pedal is stepped on, the controller turns off the graded gear control, and first calculates the real-time braking force of the car according to the PWM control signal of the eddy current retarder, the input of the brake pedal position sensor, and the change of the car speed pulse. Then calculate the slope of the car, and then query the proportion of the eddy current retarder that is pre-stored in the internal memory corresponding to the slope value to share the car's downhill braking force, and apply the corresponding duty to the eddy current retarder electromagnetic coil The specific PWM control signal is used to output a custom power torque, so that the eddy current retarder can fully exert its auxiliary braking function on different slopes when the eddy current retarder meets the normal working conditions, and at the same time reduce the driver's operating intensity.

Figure 201010590330

Description

联合制动系统电涡流缓速器控制器及控制方法Combined braking system eddy current retarder controller and control method

技术领域technical field

本发明涉及一种汽车电子控制类产品,适合运输车辆中由主制动器和电涡流缓速器构成的联合制动系统中电涡流缓速器的控制。The invention relates to an automotive electronic control product, which is suitable for the control of the eddy current retarder in the combined braking system composed of the main brake and the eddy current retarder in the transport vehicle.

背景技术Background technique

按法规要求,大中型营运车辆必须加装辅助制动装置,消耗汽车在中小程度制动时的制动负荷,减轻汽车主制动装置的热负荷和接触磨损。同时,在汽车下长坡持续制动过程中,辅助制动装置可参与制动作用,保证主制动装置在紧急制动情况下的制动效能。电涡流缓速器是常用的辅助制动装置,但其制动功率相对较小,因此,合理充分地发挥电涡流缓速器的制动作用能保证汽车安全快速地需要持续制动的路段,提高汽车的运输经济性。According to the requirements of regulations, large and medium-sized operating vehicles must be equipped with auxiliary braking devices to consume the braking load of the vehicle during small and medium braking, and reduce the thermal load and contact wear of the main braking device of the vehicle. At the same time, during the continuous braking process of the car down a long slope, the auxiliary braking device can participate in the braking effect to ensure the braking efficiency of the main braking device in the case of emergency braking. The eddy current retarder is a commonly used auxiliary braking device, but its braking power is relatively small. Therefore, a reasonable and full use of the braking effect of the eddy current retarder can ensure that the car can safely and quickly drive the road section that needs continuous braking. Improve the transport economy of cars.

专利20071002225.0提出了“一种汽车主制动器与缓速器联合控制器及控制方法”,其控制器通过制动踏板的位置变化来感知驾驶员操纵汽车主制动器的程度,判断发动机缓速器是否需要参与工作,并能对电涡流缓速器的制动力矩进行相应地调节。该控制方法基于驾驶员的制动操作,先按设定比例控制电涡流缓速器的制动力矩,然后根据车速的变化对电涡流缓速器的制动力矩进行有限调整。这种控制方法可有效减轻驾驶员的操作,缺点是汽车的主制动装置必须承担一定比例的制动负荷持续工作。Patent 20071002225.0 proposes "a joint controller and control method of the main brake and retarder of the automobile", the controller senses the degree of the driver's manipulation of the main brake of the car through the position change of the brake pedal, and judges whether the engine retarder is needed Participate in the work and be able to adjust the braking torque of the eddy current retarder accordingly. This control method is based on the driver's braking operation, firstly controls the braking torque of the eddy current retarder according to the set ratio, and then makes limited adjustments to the braking torque of the eddy current retarder according to the change of the vehicle speed. This control method can effectively reduce the driver's operation, but the disadvantage is that the main braking device of the car must bear a certain proportion of the braking load and continue to work.

专利200810020499.7提出了“电涡流缓速器与汽车主制动器的联合控制器及控制方法”,该控制器用联合控制开关来决定电涡流缓速器处于单独控制模式还是联合控制模式,其中的联合控制模式中,电涡流缓速器与汽车主制动器共同参与制动作用,且电涡流缓速器的制动力矩在与汽车主制动器的制动力矩成固定比例关系的基础上,根据汽车的行驶速度作一定限度的调整。持续制动过程中,汽车的主制动器参与工作,也难以充分发挥电涡流缓速器的辅助制动作用。Patent 200810020499.7 proposes "the combined controller and control method of the eddy current retarder and the main brake of the vehicle". In the above, the eddy current retarder and the main brake of the car jointly participate in the braking effect, and the braking torque of the eddy current retarder is in a fixed proportional relationship with the braking torque of the main brake of the car, and is made according to the driving speed of the car. A certain amount of adjustments. During the continuous braking process, the main brake of the car is involved in the work, and it is difficult to give full play to the auxiliary braking effect of the eddy current retarder.

中国专利ZL200810022546.1提供了一种“分体式电涡流缓速器控制器”,该控制器提供了电涡流缓速器空挡模式、挡位模式、恒速模式和联合控制模式,根据驾驶员对各类开关的操作结果,控制器使电涡流缓速器进入不同的工作状态。其中在联合控制模式中,电涡流缓速器根据驾驶员操作制动踏板的程度按固定比例输出制动力矩。这种控制器改变了传统意义上的控制器型式,有利于空间布置与不同车型的设计,但操作比较麻烦,且按固定比例分担制动负荷,汽车主制动器的持续工作时间也会比较长,难以达到尽可能减轻主制动器接触磨损与降低接触部件工作温度的目的。Chinese patent ZL200810022546.1 provides a "split eddy current retarder controller", which provides eddy current retarder neutral mode, gear mode, constant speed mode and joint control mode, according to the driver's According to the operation results of various switches, the controller makes the eddy current retarder enter different working states. Among them, in the joint control mode, the eddy current retarder outputs the braking torque in a fixed proportion according to the degree of the driver's operation of the brake pedal. This kind of controller has changed the controller type in the traditional sense, which is beneficial to the space layout and the design of different models, but the operation is more troublesome, and the braking load is shared according to a fixed ratio, and the continuous working time of the main brake of the car will be longer. It is difficult to achieve the purpose of reducing the contact wear of the main brake and reducing the working temperature of the contact parts as much as possible.

发明内容Contents of the invention

本发明的目的是提供一种由电涡流缓速器和汽车主制动器构成的联合制动系统中电涡流缓速器的控制器及控制方法,驾驶员根据汽车的所处环境,可选择手动操纵组合开关使控制器对电涡流缓速器进入分级控制模式,或踩下制动踏板,控制器关闭分级控制模式,并自动进入联合控制模式。The object of the present invention is to provide a controller and a control method of the eddy current retarder in the combined braking system composed of the eddy current retarder and the main brake of the automobile. The driver can choose to manually operate the retarder according to the environment of the automobile. The combination switch enables the controller to enter the graded control mode for the eddy current retarder, or depress the brake pedal, the controller closes the graded control mode, and automatically enters the joint control mode.

其中,控制器处于联合控制模式时,根据电涡流缓速器和汽车主制动器的制动力的大小、汽车行驶速度的变化,控制器首先识别汽车所处的道路坡度,然后根据坡度确定电涡流缓速器所需承担制动负荷的大小,控制电涡流缓速器输出相应的制动力矩。汽车所处的坡道坡度为零,电涡流缓速器不承担制动负荷;汽车所处的坡道坡度小于设定值,电涡流缓速器承担全部的制动负荷;汽车所处的坡道坡度大于或等于设定值,电涡流缓速器承担满足汽车在坡道上匀速下坡的制动负荷的相应比例部分,且较小的坡度上承担的制动负荷比例较大。联合制动模式中,驾驶员可根据需要自由操纵制动踏板使汽车的主制动器发挥相应的制动作用,但是当汽车主制动器的制动作用大于预设的程度时,控制器判定汽车处于紧急制动状态,禁止电涡流缓速器发挥作用。Among them, when the controller is in the joint control mode, according to the magnitude of the braking force of the eddy current retarder and the main brake of the vehicle, and the change of the driving speed of the vehicle, the controller first identifies the slope of the road on which the vehicle is located, and then determines the eddy current retardation according to the slope. The size of the braking load that the speed reducer needs to bear, controls the eddy current retarder to output the corresponding braking torque. When the slope of the car is zero, the eddy current retarder does not bear the braking load; when the slope of the car is less than the set value, the eddy current retarder bears all the braking load; If the slope of the road is greater than or equal to the set value, the eddy current retarder bears the corresponding proportional part of the braking load that satisfies the vehicle's constant speed downhill on the slope, and the proportion of the braking load on the smaller slope is larger. In the joint braking mode, the driver can freely manipulate the brake pedal to make the main brake of the car play a corresponding braking effect according to the needs, but when the braking effect of the main brake of the car is greater than the preset level, the controller determines that the car is in an emergency. In the braking state, the eddy current retarder is prohibited from functioning.

本发明的目的可通过以下所述的控制器来达到:The object of the present invention can be achieved by the following controller:

控制器由微型计算机、大功率晶体管驱动电路、电流反馈电路、电涡流缓速器组合开关、制动踏板位置传感器组成。其中微型计算机包含输入/输出端口、内部总线、微型计算机CPU、PWM控制单元、两个中断控制器、电可擦除可编程存储器、模/数转换器、只读存储器、随机存储器、计数器、定时器,大功率晶体管驱动电路包含光耦、绝缘栅双极晶体管、续流二极管,电流反馈电路包含取样电阻、精密电压源、运算放大器,电涡流缓速器组合开关可提供1、2、3、4挡共四个挡位的开关信号,制动踏板位置传感器内含一个复位开关和一个线性电位计。The controller is composed of a microcomputer, a high-power transistor drive circuit, a current feedback circuit, an eddy current retarder combination switch, and a brake pedal position sensor. The microcomputer includes input/output ports, internal bus, microcomputer CPU, PWM control unit, two interrupt controllers, electrically erasable programmable memory, analog/digital converter, read-only memory, random access memory, counter, timing The high-power transistor drive circuit includes optocouplers, insulated gate bipolar transistors, and freewheeling diodes. The current feedback circuit includes sampling resistors, precision voltage sources, and operational amplifiers. The combination switch of the eddy current retarder can provide 1, 2, 3, There are four switch signals for the 4th gear. The brake pedal position sensor contains a reset switch and a linear potentiometer.

电涡流缓速器组合开关的四个挡位输出信号以及蓄电池电压信号S1连接到微型计算机的输入/输出端口。制动踏板位置传感器的复位开关连接到2号中断控制器和输入/输出端口,而线性电位计的输出连接到模/数转换器的输入引脚。PWM控制单元有四路输出,每路接光耦的控制端,光耦的输出端接绝缘栅双极晶体管的栅极,绝缘栅双极晶体管的漏极接续流二极管的负极和蓄电池的正极,绝缘栅双极晶体管的源极接续流二极管的正极和电涡流缓速器线圈。电涡流缓速器线圈共四组,都通过取样电阻接蓄电池负极。电流反馈电路中,取样电阻输出接运算放大器的负端,精密电压源输出接运算放大器的正端,运算放大器的输出接1号中断控制器。取自仪表板的汽车速度信号接微型计算机的计数器的输入端。The four gear output signals of the eddy current retarder combination switch and the battery voltage signal S1 are connected to the input/output ports of the microcomputer. The reset switch of the brake pedal position sensor is connected to the interrupt controller No. 2 and the input/output port, while the output of the linear potentiometer is connected to the input pin of the analog-to-digital converter. The PWM control unit has four outputs, each of which is connected to the control terminal of the optocoupler, the output terminal of the optocoupler is connected to the gate of the insulated gate bipolar transistor, and the drain of the insulated gate bipolar transistor is connected to the negative pole of the freewheeling diode and the positive pole of the battery. The source of the insulated gate bipolar transistor is connected to the anode of the freewheeling diode and the coil of the eddy current retarder. There are four sets of coils in the eddy current retarder, all of which are connected to the negative pole of the battery through a sampling resistor. In the current feedback circuit, the output of the sampling resistor is connected to the negative terminal of the operational amplifier, the output of the precision voltage source is connected to the positive terminal of the operational amplifier, and the output of the operational amplifier is connected to the No. 1 interrupt controller. The vehicle speed signal from the instrument panel is connected to the input terminal of the counter of the microcomputer.

本发明的优点是驾驶员可根据汽车的运行状况和汽车所处的道路情况,自由选择手动方式还是脚动方式控制电涡流缓速器,且两种方式的转换是在驾驶员正常操作过程中由控制器通过开关的开闭状态自动完成。当电涡流缓速器处于联合控制模式时,可根据路面坡度的大小改变分担的满足汽车匀速下坡的制动负荷的比例,充分发挥作为辅助制动装置的辅助制动作用,减轻汽车主制动器的热负荷。同时,驾驶员可根据情况单独操纵汽车的主制动器,调节汽车的行驶速度。The advantage of the present invention is that the driver can freely choose the manual mode or the foot mode to control the eddy current retarder according to the running status of the car and the road conditions of the car, and the conversion of the two modes is in the normal operation process of the driver. It is automatically completed by the controller through the opening and closing state of the switch. When the eddy current retarder is in the joint control mode, it can change the proportion of the braking load that satisfies the vehicle's constant downhill speed according to the gradient of the road surface, and fully exert the auxiliary braking function as an auxiliary braking device to reduce the pressure of the main brake of the vehicle. heat load. At the same time, the driver can independently control the main brake of the car according to the situation to adjust the driving speed of the car.

附图说明Description of drawings

图1是本发明电涡流缓速器控制器的结构方框图。Fig. 1 is a structural block diagram of the eddy current retarder controller of the present invention.

图2是本发明电涡流缓速器控制器的控制方法主流程图。Fig. 2 is the main flowchart of the control method of the eddy current retarder controller of the present invention.

图3是本发明电涡流缓速器控制器的分级控制模式子程序流程图。Fig. 3 is a flow chart of the hierarchical control mode subroutine of the eddy current retarder controller of the present invention.

图4是本发明电涡流缓速器控制器的外部中断服务1流程图。Fig. 4 is a flow chart of the external interrupt service 1 of the eddy current retarder controller of the present invention.

图5是本发明电涡流缓速器控制器的外部中断服务2流程图。Fig. 5 is a flow chart of the external interrupt service 2 of the eddy current retarder controller of the present invention.

图6是本发明电涡流缓速器控制器的联合控制模式子程序流程图。Fig. 6 is a flow chart of the joint control mode subroutine of the eddy current retarder controller of the present invention.

图7是本发明电涡流缓速器控制器的定时中断服务流程图。Fig. 7 is a flow chart of timing interrupt service of the eddy current retarder controller of the present invention.

图8是本发明电涡流缓速器的制动负荷比例与道路坡度的关系。Fig. 8 is the relationship between the braking load ratio and the road gradient of the eddy current retarder of the present invention.

附图中标注说明:1-电涡流缓速器组合开关2-输入/输出端口3-内部总线4-微型计算机CPU5-电涡流缓速器控制器6-微型计算机7-PWM控制单元8-光耦9-绝缘栅双极晶体管10-续流二极管11-电涡流缓速器线圈12-取样电阻13-精密电压源14-运算放大器15-1号中断控制器16-电可擦除可编程存储器17-2号中断控制器18-模/数转换器19-只读存储器20-随机存储器21-计数器22-制动踏板位置传感器23-定时器Notes in the drawings: 1-Eddy current retarder combination switch 2-Input/output port 3-Internal bus 4-Microcomputer CPU5-Eddy current retarder controller 6-Microcomputer 7-PWM control unit 8-Optical Coupling 9-insulated gate bipolar transistor 10-freewheeling diode 11-eddy current retarder coil 12-sampling resistor 13-precision voltage source 14-operational amplifier 15-No.1 interrupt controller 16-electrically erasable programmable memory 17-No. 2 interrupt controller 18-analog/digital converter 19-read only memory 20-random memory 21-counter 22-brake pedal position sensor 23-timer

具体实施方式Detailed ways

以下结合图1说明本发明的联合控制系统电涡流缓速器控制器电路结构:Below in conjunction with Fig. 1 illustrate the combined control system eddy current retarder controller circuit structure of the present invention:

如图1所示,联合制动系统电涡流缓速器控制器由微型计算机6、大功率晶体管驱动电路、电流反馈电路、电涡流缓速器组合开关1、制动踏板位置传感器22组成。其中微型计算机6包含输入/输出端口2、内部总线3、微型计算机CPU4、PWM控制单元7、1号中断控制器15、2号中断控制器17、电可擦除可编程存储器16、模/数转换器18、只读存储器19、随机存储器20、计数器21、定时器23,大功率晶体管驱动电路包含光耦8、绝缘栅双极晶体管9、续流二极管10,电流反馈电路包含取样电阻12、精密电压源13、运算放大器14,电涡流缓速器组合开关1可提供1、2、3、4挡共四个挡位的开关信号,制动踏板位置传感器22内含一个复位开关和一个线性电位计。As shown in FIG. 1 , the eddy current retarder controller of the combined braking system is composed of a microcomputer 6 , a high-power transistor drive circuit, a current feedback circuit, a combination switch 1 of the eddy current retarder, and a brake pedal position sensor 22 . Wherein microcomputer 6 comprises input/output port 2, internal bus 3, microcomputer CPU4, PWM control unit 7, No. 1 interrupt controller 15, No. 2 interrupt controller 17, electrically erasable programmable memory 16, modulus/digital Converter 18, read-only memory 19, random access memory 20, counter 21, timer 23, high-power transistor drive circuit includes optocoupler 8, insulated gate bipolar transistor 9, freewheeling diode 10, current feedback circuit includes sampling resistor 12, Precision voltage source 13, operational amplifier 14, eddy current retarder combination switch 1 can provide switching signals of 1, 2, 3, 4 gears, a total of four gears, brake pedal position sensor 22 contains a reset switch and a linear Potentiometer.

图1中,电涡流缓速器组合开关1的四个挡位输出信号以及蓄电池电压信号S1连接到微型计算机6的输入/输出端口2。制动踏板位置传感器22的复位开关连接到2号中断控制器17和输入/输出端口2,而线性电位计的输出连接到模/数转换器18的输入引脚。PWM控制单元7有四路输出,每路接光耦8的控制端,光耦8的输出端接绝缘栅双极晶体管9的栅极,绝缘栅双极晶体管9的漏极接续流二极管10的负极和蓄电池的正极,绝缘栅双极晶体管9的源极接续流二极管10的正极和电涡流缓速器线圈11。电涡流缓速器线圈11共四组,都通过取样电阻12接蓄电池负极。电流反馈电路中的取样电阻12输出接运算放大器14的负端,精密电压源输出接运算放大器14的正端,运算放大器14的输出接1号中断控制器15。取自仪表板的汽车速度信号接微型计算机6的计数器21的输入端。In FIG. 1 , the output signals of the four gears of the combination switch 1 of the eddy current retarder and the battery voltage signal S1 are connected to the input/output port 2 of the microcomputer 6 . The reset switch of the brake pedal position sensor 22 is connected to the No. 2 interrupt controller 17 and the input/output port 2 , while the output of the linear potentiometer is connected to the input pin of the analog/digital converter 18 . The PWM control unit 7 has four outputs, each of which is connected to the control terminal of the optocoupler 8, the output terminal of the optocoupler 8 is connected to the gate of the insulated gate bipolar transistor 9, and the drain of the insulated gate bipolar transistor 9 is connected to the freewheeling diode 10 The negative pole and the positive pole of the battery, the source of the insulated gate bipolar transistor 9 are connected to the positive pole of the freewheeling diode 10 and the eddy current retarder coil 11 . There are four groups of eddy current retarder coils 11, all of which are connected to the battery negative pole through the sampling resistor 12. The output of the sampling resistor 12 in the current feedback circuit is connected to the negative terminal of the operational amplifier 14, the output of the precision voltage source is connected to the positive terminal of the operational amplifier 14, and the output of the operational amplifier 14 is connected to the No. 1 interrupt controller 15. The vehicle speed signal obtained from the instrument panel is connected to the input terminal of the counter 21 of the microcomputer 6 .

微型计算机6的输入/输出端口2接收来自电涡流缓速器组合开关1的挡位、蓄电池低电压信号S1、制动踏板位置传感器22中的复位开关等数字信号,经内部总线3送至微型计算机CPU4,运算后获得驾驶员的操作信息和蓄电池的电压状态,是控制器对电涡流缓速器进行制动力矩控制的依据之一。The input/output port 2 of the microcomputer 6 receives digital signals such as the gear position of the combination switch 1 of the eddy current retarder, the low voltage signal S1 of the battery, the reset switch in the brake pedal position sensor 22, etc., and sends them to the microcomputer through the internal bus 3. The computer CPU4 obtains the operation information of the driver and the voltage state of the storage battery after calculation, which is one of the basis for the controller to control the braking torque of the eddy current retarder.

微型计算机6的计数器21在定时器23的配合下,记录一定时间内的汽车速度脉冲数,并与上一时间段内的计数结果一起,计算出汽车加速度。The counter 21 of microcomputer 6, under the cooperation of timer 23, records the number of vehicle speed pulses in a certain period of time, and together with the counting result in the last time period, calculates the vehicle acceleration.

微型计算机6的2号中断控制器17监控制动踏板位置传感器22中复位开关的信号变化。驾驶员踩下制动踏板时,复位开关打开,2号中断控制器感知来自复位开关的电平从高到低的变化,微型计算机6将电涡流缓速器转入联合控制模式,并禁止分级控制模式。The No. 2 interrupt controller 17 of the microcomputer 6 monitors the signal change of the reset switch in the brake pedal position sensor 22 . When the driver depresses the brake pedal, the reset switch is turned on, the No. 2 interrupt controller senses the change of the level from the reset switch from high to low, and the microcomputer 6 turns the eddy current retarder into the joint control mode and prohibits the classification control mode.

电流反馈电路将取样电阻12上的电压降与精密电压源13的参考电压输入作为比较器的运算放大器14,比较结果接入1号中断控制器15。如取样电阻12上的电压降高于精密电压源13的参考电压,微型计算机6发生外部中断,切断电涡流缓速器的PWM脉冲控制信号。The current feedback circuit inputs the voltage drop on the sampling resistor 12 and the reference voltage of the precision voltage source 13 into the operational amplifier 14 of the comparator, and the comparison result is connected to the No. 1 interrupt controller 15 . If the voltage drop on the sampling resistor 12 is higher than the reference voltage of the precision voltage source 13, the microcomputer 6 will generate an external interruption to cut off the PWM pulse control signal of the eddy current retarder.

微型计算机6中的只读存储器19存放本发明的程序代码和汽车匀速下坡时电涡流缓速器的制动负荷比例与坡道的关系,电可擦除可编程存储器16在程序运行过程中存放一些中间运算结果。The read-only memory 19 in the microcomputer 6 stores the program code of the present invention and the relationship between the braking load ratio of the eddy current retarder and the slope when the automobile is going downhill at a constant speed, and the electrically erasable programmable memory 16 is in the process of program operation Store some intermediate operation results.

本发明的联合制动系统电涡流缓速器控制器对电涡流缓速器设置了两种工作模式:一是分级控制模式,控制器根据驾驶员选定电涡流缓速器组合开关1的1、2、3、4挡,对电涡流缓速器进行相应占空比的PWM控制;二是联合控制模式,控制器在驾驶员踩下制动踏板使制动踏板位置传感器22中的复位开关打开后,使电涡流缓速器配合汽车主制动器工作,其制动力矩的大小与汽车匀速下坡时电涡流缓速器应承担的制动负荷相一致。The eddy current retarder controller of the combined braking system of the present invention sets two working modes for the eddy current retarder: one is the hierarchical control mode, and the controller selects 1 of the combined switch 1 of the eddy current retarder according to the driver. , 2, 3, 4 gears, the PWM control of the corresponding duty ratio is carried out to the eddy current retarder; the second is the joint control mode, the controller makes the reset switch in the brake pedal position sensor 22 when the driver depresses the brake pedal After opening, the eddy current retarder works with the main brake of the car, and its braking torque is consistent with the braking load that the eddy current retarder should bear when the car goes downhill at a constant speed.

在汽车上装用本发明的联合制动系统电涡流缓速器控制器后,驾驶员在需要制动的情况下,只需选择电涡流缓速器的挡位或踩下制动踏板即可,控制器根据汽车所处的工作环境按预先编制的程序对电涡流缓速器的制动力矩进行控制。After the combined braking system eddy current retarder controller of the present invention is installed on the automobile, the driver only needs to select the gear of the eddy current retarder or step on the brake pedal when braking is required. The controller controls the braking torque of the eddy current retarder according to the pre-programmed program according to the working environment of the car.

本发明所述联合制动系统电涡流缓速器的控制方法通过执行以下编制的程序来实现。The control method of the eddy current retarder of the combined braking system of the present invention is realized by executing the following program.

如图2所示,联合制动系统电涡流缓速器控制器上电后执行以下主程序。As shown in Figure 2, the eddy current retarder controller of the combined braking system executes the following main program after it is powered on.

(1)联合制动系统电涡流缓速器控制器5从步骤200开始执行主程序。(1) Combined brake system eddy current retarder controller 5 starts to execute the main program from step 200 .

(2)然后进入步骤201进行微型计算机的输入/输出端口分配,按资源配置需要设置其输入或输出状态。(2) Then enter step 201 to allocate the input/output port of the microcomputer, and set its input or output state according to the resource configuration needs.

(3)进入步骤202进行定时器和计数器初始化设置。(3) Go to step 202 to initialize the timer and counter.

(4)进入步骤203进行中断控制器的初始化设置。(4) Go to step 203 to initialize the interrupt controller.

(5)进入步骤204进行PWM控制单元的初始化设置。(5) Go to step 204 to initialize the PWM control unit.

(6)进入步骤205清除EEPROM空间,用来保存中间计算结果。(6) Go to step 205 to clear the EEPROM space, which is used to save the intermediate calculation results.

(7)主程序执行到步骤206时,是循环入口。首先判断电涡流缓速器电磁线圈的控制电流是否过大。如果电流过大,跳转到步骤212进行异常情况处理;否则按顺序执行下一步操作。(7) When the main program executes to step 206, it is a loop entry. First judge whether the control current of the electromagnetic coil of the eddy current retarder is too large. If the current is too large, jump to step 212 to handle the abnormal situation; otherwise, perform the next step in sequence.

(8)步骤207处,微型计算机提取输入端口信息。(8) At step 207, the microcomputer extracts the input port information.

(9)步骤208,微型计算机对输入端口信息进行处理,计算出驾驶员对电涡流缓速器组合开关操作的挡位编码,并将其保存在EEPROM中。(9) In step 208, the microcomputer processes the input port information, calculates the gear code for the driver's operation on the combination switch of the eddy current retarder, and saves it in the EEPROM.

(10)步骤209处判断计算出来的挡位编码有无变化。如果没有,表明驾驶员没有改变对电涡流缓速器组合开关的操作,程序跳转回步骤206循环入口处;否则按顺序执行下一步操作。(10) Step 209 determines whether the calculated gear code has changed. If not, it means that the driver has not changed the operation of the combination switch of the eddy current retarder, and the program jumps back to step 206 at the loop entrance; otherwise, the next step is performed in sequence.

(11)步骤210处判断蓄电池电压情况,如果蓄电池电压过低,程序跳转到步骤212处进行异常情况处理;否则程序按顺序进入到步骤211,调用电涡流缓速器控制器的分级控制模式子程序。调用完该子程序后,程序跳转到步骤206循环入口处进行下一次循环的执行。(11) Step 210 judges the battery voltage situation, if the battery voltage is too low, the program jumps to step 212 for abnormal situation processing; otherwise the program enters step 211 in order to call the hierarchical control mode of the eddy current retarder controller subroutine. After calling the subroutine, the program jumps to step 206 at the loop entry to execute the next loop.

(12)步骤212处进行异常情况处理,具体为清除电涡流缓速器电磁线圈的PWM控制信号,使电涡流缓速器的制动力矩输出为零。然后进入步骤213,清除已保存的挡位编码。异常情况处理完后,程序跳转到步骤206循环入口处进行下一次循环的执行。(12) In step 212, the abnormal situation is handled, specifically, the PWM control signal of the electromagnetic coil of the eddy current retarder is cleared, so that the braking torque output of the eddy current retarder is zero. Then enter step 213, clear the saved gear code. After the abnormal situation is handled, the program jumps to step 206 at the loop entry to execute the next loop.

如图3所示,联合制动系统电涡流缓速器控制器调用分级控制模式子程序:As shown in Figure 3, the eddy current retarder controller of the combined braking system calls the subroutine of the hierarchical control mode:

(1)子程序从步骤300开始执行。(1) The subroutine is executed from step 300.

(2)进入步骤301,控制器根据挡位编码判断驾驶员对电涡流缓速器组合开关的操作,识别1、2、3、4挡或空挡。(2) Entering step 301, the controller judges the driver's operation on the combination switch of the eddy current retarder according to the gear code, and identifies the 1st, 2nd, 3rd, 4th gear or neutral gear.

(3)进入步骤302,控制器根据不同的挡位操作,对电涡流缓速器电磁线圈施加相应的PWM控制脉冲,使电涡流缓速器输出相应等级的制动力矩。(3) Entering step 302, the controller applies corresponding PWM control pulses to the electromagnetic coil of the eddy current retarder according to different gear operations, so that the eddy current retarder outputs a corresponding level of braking torque.

(4)进入步骤303,分级控制模式子程序调用返回。(4) Go to step 303, call the hierarchical control mode subroutine and return.

如图4所示,联合制动系统电涡流缓速器控制器执行外部中断服务1程序:As shown in Figure 4, the eddy current retarder controller of the combined braking system executes the external interrupt service 1 program:

电涡流缓速器控制器在执行图2所示的主程序时,如来自电流反馈电路的信号满足中断条件,控制器进入外部中断服务1程序。When the eddy current retarder controller executes the main program shown in Figure 2, if the signal from the current feedback circuit meets the interrupt condition, the controller enters the external interrupt service 1 program.

(1)外部中断服务1程序从步骤400开始执行。(1) The external interrupt service 1 program is executed from step 400.

(2)进入步骤401,微型计算机关闭外部中断1。(2) Enter step 401, the microcomputer closes the external interrupt 1.

(3)进入步骤402,微型计算机清除电涡流缓速器电磁线圈的PWM控制信号,使电涡流缓速器的制动力矩输出为零。(3) Entering step 402, the microcomputer clears the PWM control signal of the electromagnetic coil of the eddy current retarder, so that the braking torque output of the eddy current retarder is zero.

(4)进入步骤403,微型计算机设立电涡流缓速器电磁线圈电流过大标志位。(4) Go to step 403, and the microcomputer sets the flag bit for the excessive current of the electromagnetic coil of the eddy current retarder.

(5)进入步骤404,微型计算机重新打开外部中断1。(5) Go to step 404, and the microcomputer reopens the external interrupt 1.

(6)进入步骤405,程序从外部中断服务1返回,继续执行主程序。(6) Enter step 405, the program returns from the external interrupt service 1, and continues to execute the main program.

如图5所示,联合制动系统电涡流缓速器控制器执行外部中断服务2程序:As shown in Figure 5, the eddy current retarder controller of the combined braking system executes the external interrupt service 2 program:

电涡流缓速器控制器在执行图2所示的主程序时,如驾驶员踩下制动踏板,使制动踏板位置传感器中的复位开关断开,信号满足中断条件,控制器进入外部中断服务2程序。When the eddy current retarder controller executes the main program shown in Figure 2, if the driver depresses the brake pedal, the reset switch in the brake pedal position sensor is turned off, the signal meets the interrupt condition, and the controller enters the external interrupt Service 2 program.

(1)外部中断服务2程序从步骤500开始执行。(1) The external interrupt service 2 program is executed from step 500.

(2)进入步骤501,微型计算机关闭外部中断2。(2) Enter step 501, the microcomputer closes the external interrupt 2.

(3)进入步骤502,微型计算机清除电涡流缓速器电磁线圈的PWM控制信号,使电涡流缓速器的制动力矩输出为零。(3) Entering step 502, the microcomputer clears the PWM control signal of the electromagnetic coil of the eddy current retarder, so that the braking torque output of the eddy current retarder is zero.

(4)步骤503处调用联合控制模式子程序。(4) At step 503, call the joint control mode subroutine.

(5)执行到步骤504处进行制动踏板是否复位的判断。如制动踏板没有复位,表明联合制动模式没有结束,程序跳转到步骤503处继续;否则程序按顺序进行到下一步。(5) Execute to step 504 to judge whether the brake pedal is reset. If the brake pedal is not reset, it indicates that the combined braking mode is not over, and the program jumps to step 503 to continue; otherwise, the program proceeds to the next step in sequence.

(6)进入步骤505,微型计算机开外部中断2。(6) Go to step 505, the microcomputer opens external interrupt 2.

(7)进入步骤506,程序从外部中断服务2程序返回。(7) Enter step 506, the program returns from the external interrupt service 2 program.

如图6所示,联合制动系统电涡流缓速器控制器调用联合控制模式子程序:As shown in Figure 6, the eddy current retarder controller of the combined braking system calls the combined control mode subroutine:

(1)联合控制模式子程序从步骤600开始执行。(1) The joint control mode subroutine is executed from step 600 .

(2)进入步骤601,微型计算机取当前电涡流缓速器电磁线圈PWM控制信号的占空比。(2) Entering step 601, the microcomputer obtains the current duty ratio of the PWM control signal of the electromagnetic coil of the eddy current retarder.

(3)进入步骤602,微型计算机计算相应占空比时电涡流缓速器的制动力。(3) Entering step 602, the microcomputer calculates the braking force of the eddy current retarder at the corresponding duty cycle.

(4)进入步骤603,微型计算机通过模/数转换器驾驶员踩下制动踏板的程度。(4) Go to step 603, the microcomputer passes the analog/digital converter the degree to which the driver depresses the brake pedal.

(5)进入步骤604,根据上一步结果,计算汽车主制动器的制动力。(5) Enter step 604, and calculate the braking force of the main brake of the vehicle according to the result of the previous step.

(6)步骤605处进行判断,汽车主制动器的制动力是否大于设定值。如大于,程序跳转到步骤609处执行;否则按顺序进入下一步。(6) Judging at step 605, whether the braking force of the main brake of the vehicle is greater than the set value. If greater, the program jumps to step 609 for execution; otherwise, proceeds to the next step in sequence.

(7)进入步骤606,微型计算机从内部随机存储器中获取当前汽车的加速度值。(7) Go to step 606, the microcomputer acquires the current acceleration value of the car from the internal RAM.

(8)进入步骤607,根据力学原理计算汽车所处坡道的坡度值。(8) Go to step 607, and calculate the slope value of the ramp where the car is located according to the mechanics principle.

(9)步骤608处进行判断,汽车所处的坡度是否为零。如是,程序执行步骤609,清除电涡流缓速器电磁线圈的PWM控制信号,使电涡流缓速器的制动力矩输出为零;否则程序执行步骤610。(9) Judging at step 608, whether the slope of the car is zero. If so, the program executes step 609 , clearing the PWM control signal of the electromagnetic coil of the eddy current retarder, so that the braking torque output of the eddy current retarder is zero; otherwise, the program executes step 610 .

(10)先看步骤610。微型计算机查询只读存储器,根据已知的坡度值查出相应汽车匀速下坡时电涡流缓速器应承担的制动负荷的比例。(10) Look at step 610 first. The microcomputer inquires the read-only memory, and finds out the proportion of the braking load that the eddy current retarder should bear when the corresponding automobile goes downhill at a constant speed according to the known gradient value.

(11)进入步骤611,计算并输出电涡流缓速器电磁线圈PWM控制信号的占空比,使电涡流缓速器输出相应制动负荷比例的制动力矩。(11) Go to step 611, calculate and output the duty ratio of the PWM control signal of the electromagnetic coil of the eddy current retarder, so that the eddy current retarder outputs the braking torque corresponding to the proportion of the braking load.

(12)进入步骤612。步骤609执行完毕以后也进入该步骤。该步骤在随机存储器中保存电涡流缓速器电磁线圈PWM控制信号的占空比。(12) Go to step 612. This step is also entered after step 609 is executed. This step saves the duty cycle of the PWM control signal of the electromagnetic coil of the eddy current retarder in the random access memory.

(13)进入步骤613,联合控制模式子程序调用返回。(13) Go to step 613, call the joint control mode subroutine and return.

如图7所示,联合制动系统电涡流缓速器控制器执行定时中断服务程序:As shown in Figure 7, the eddy current retarder controller of the combined braking system executes the timing interrupt service routine:

(1)定时中断服务程序从步骤700处开始执行。(1) The timer interrupt service routine is executed from step 700.

(2)进入步骤701,关闭定时中断。(2) Go to step 701 and turn off the timer interrupt.

(3)进入步骤702,微型计算机从计数器中获取汽车速度脉冲信号的计数结果。(3) Go to step 702, the microcomputer acquires the counting result of the vehicle speed pulse signal from the counter.

(4)进入步骤703,计算当前汽车的速度。(4) Go to step 703 to calculate the current speed of the car.

(5)进入步骤704,取上一阶段汽车速度。(5) Go to step 704 and get the vehicle speed of the previous stage.

(6)进入步骤705,计算汽车的加速度。(6) Go to step 705, calculate the acceleration of the car.

(7)进入步骤706,将汽车加速度结果保存在随机存储器中。(7) Enter step 706, save the vehicle acceleration result in the RAM.

(8)进入步骤707,将汽车速度也保存在随机存储器中。(8) Go to step 707, and save the speed of the car in the RAM.

(9)进入步骤708,开定时中断。(9) Go to step 708 and enable timer interrupt.

(10)进入步骤709,从定时服务程序中断返回。(10) Go to step 709 and return from the timer service routine interrupt.

图8是汽车匀速行驶时,电涡流缓速器承担的制动负荷比例与汽车所处坡度的对应关系。Figure 8 shows the corresponding relationship between the proportion of braking load borne by the eddy current retarder and the slope of the vehicle when the vehicle is running at a constant speed.

图8显示,当汽车所处坡度小于某值时,电涡流缓速器承担汽车下坡时的制动负荷的全部比例,而大于或等于该值时,电涡流缓速器承担的制动负荷的比例随道路坡度变化,坡度小时,比例较大。Figure 8 shows that when the slope of the car is less than a certain value, the eddy current retarder bears the entire proportion of the braking load when the car goes downhill, and when it is greater than or equal to this value, the braking load borne by the eddy current retarder The proportion of varies with the slope of the road, and the proportion is larger when the slope is small.

Claims (7)

1.一种联合制动系统电涡流缓速器控制器,其特征在于:控制器由微型计算机(6)、大功率晶体管驱动电路、电流反馈电路、电涡流缓速器组合开关(1)、制动踏板位置传感器(22)组成。其中微型计算机(6)包含输入/输出端口(2)、内部总线(3)、微型计算机CPU(4)、PWM控制单元(7)、1号中断控制器(15)、2号中断控制器(17)、电可擦除可编程存储器(16)、模/数转换器(18)、只读存储器(19)、随机存储器(20)、计数器(21)、定时器(23),大功率晶体管驱动电路包含光耦(8)、绝缘栅双极晶体管(9)、续流二极管(10),电流反馈电路包含取样电阻(12)、精密电压源(13)、运算放大器(14),电涡流缓速器组合开关(1)可提供1、2、3、4挡共四个挡位的开关信号,制动踏板位置传感器(22)内含一个复位开关和一个线性电位计。1. A combined braking system eddy current retarder controller is characterized in that: the controller is composed of a microcomputer (6), a high-power transistor drive circuit, a current feedback circuit, an eddy current retarder combination switch (1), The brake pedal position sensor (22) is composed. Wherein microcomputer (6) comprises input/output port (2), internal bus (3), microcomputer CPU (4), PWM control unit (7), No. 1 interrupt controller (15), No. 2 interrupt controller ( 17), electrically erasable programmable memory (16), analog/digital converter (18), read-only memory (19), random access memory (20), counter (21), timer (23), high-power transistor The driving circuit includes an optocoupler (8), an insulated gate bipolar transistor (9), and a freewheeling diode (10), and the current feedback circuit includes a sampling resistor (12), a precision voltage source (13), an operational amplifier (14), an eddy current The retarder combination switch (1) can provide switching signals of four gears in total, 1, 2, 3, and 4 gears, and the brake pedal position sensor (22) includes a reset switch and a linear potentiometer. 电涡流缓速器组合开关(1)的四个挡位输出信号以及蓄电池电压信号S1连接到微型计算机(6)的输入/输出端口(2);制动踏板位置传感器(22)的复位开关连接到2号中断控制器(17)和输入/输出端口(2),而线性电位计的输出连接到模/数转换器(18)的输入引脚。PWM控制单元(7)有四路输出,每路接光耦(8)的控制端,光耦(8)的输出端接绝缘栅双极晶体管(9)的栅极,绝缘栅双极晶体管(9)的漏极接续流二极管(10)的负极和蓄电池的正极,绝缘栅双极晶体管(9)的源极接续流二极管(10)的正极和电涡流缓速器线圈(11);电涡流缓速器线圈(11)共四组,都通过取样电阻(12)接蓄电池负极。电流反馈电路中,取样电阻(12)输出接运算放大器(14)的负端,精密电压源输出接运算放大器(14)的正端,运算放大器(14)的输出接1号中断控制器(15);取自仪表板的汽车速度信号接微型计算机(6)的计数器(21)的输入端。The four gear output signals of the eddy current retarder combination switch (1) and the battery voltage signal S1 are connected to the input/output port (2) of the microcomputer (6); the reset switch of the brake pedal position sensor (22) is connected to to the No. 2 interrupt controller (17) and input/output port (2), while the output of the linear potentiometer is connected to the input pin of the analog/digital converter (18). The PWM control unit (7) has four outputs, each of which is connected to the control terminal of the optocoupler (8), the output terminal of the optocoupler (8) is connected to the gate of the insulated gate bipolar transistor (9), and the insulated gate bipolar transistor ( The drain of 9) is connected to the negative pole of the freewheeling diode (10) and the positive pole of the accumulator, and the source of the insulated gate bipolar transistor (9) is connected to the positive pole of the freewheeling diode (10) and the eddy current retarder coil (11); There are four groups of retarder coils (11), all of which are connected to the battery negative pole by sampling resistors (12). In the current feedback circuit, the output of the sampling resistor (12) is connected to the negative terminal of the operational amplifier (14), the output of the precision voltage source is connected to the positive terminal of the operational amplifier (14), and the output of the operational amplifier (14) is connected to the No. 1 interrupt controller (15 ); Get the input terminal of the counter (21) of the counter (21) that the automobile speed signal that gets from dashboard connects microcomputer (6). 2.一种联合制动系统电涡流缓速器的控制方法,其特征在于:电涡流缓速器控制器(5)可以使电涡流缓速器工作于分级控制模式和联合控制模式,且联合控制模式执行时,分级控制模式被禁止;电涡流缓速器控制器(5)在驾驶员踩下制动踏板使制动踏板位置传感器(22)的复位开关张开后,进入联合控制模式,并关闭分级控制模式;电涡流缓速器进入联合控制模式后,电涡流缓速器控制器(5)根据坡度大小分配电涡流缓速器承担制动负荷比例的多少。2. A control method for an eddy current retarder of a combined braking system, characterized in that: the eddy current retarder controller (5) can make the eddy current retarder work in a hierarchical control mode and a combined control mode, and the combined When the control mode is executed, the hierarchical control mode is prohibited; the eddy current retarder controller (5) enters the joint control mode after the driver depresses the brake pedal to open the reset switch of the brake pedal position sensor (22), And close the hierarchical control mode; after the eddy current retarder enters the joint control mode, the eddy current retarder controller (5) distributes the proportion of the braking load borne by the eddy current retarder according to the gradient. 3.根据权利要求2所述的联合制动系统电涡流缓速器的控制方法,其特征在于:分级控制模式是电涡流缓速器控制器(5)根据驾驶员对电涡流缓速器组合开关(1)的挡位操作对绝缘栅双极晶体管(9)输出相应的确定占空比的控制脉冲,使电涡流缓速器输出一定的制动力矩。3. The control method of the combined braking system eddy current retarder according to claim 2, characterized in that: the graded control mode is that the eddy current retarder controller (5) is combined according to the driver's combination of the eddy current retarder The gear operation of the switch (1) outputs a corresponding control pulse with a determined duty ratio to the insulated gate bipolar transistor (9), so that the eddy current retarder outputs a certain braking torque. 4.根据权利要求2所述的联合制动系统电涡流缓速器的控制方法,其特征在于:联合控制模式是电涡流缓速器控制器(5)在驾驶员踩下制动踏板使制动踏板位置传感器(22)的复位开关张开后,微型计算机(6)通过PWM控制单元获取电涡流缓速器控制信号的占空比、模/数转换器(18)提取制动踏板位置传感器(22)的输入、计数器(21)和定时器(23)计算汽车速度脉冲的变化,先计算汽车实际制动力的大小,然后计算出汽车所处的坡度,再查询出预存于内部只读存储器(19)中与坡道值相对应的电涡流缓速器分担汽车匀速下坡制动力的比例,对电涡流缓速器线圈(11)施加相应占空比的PWM控制信号,输出一定制动力矩,使电涡流缓速器满足正常工作条件时在不同的坡道上完全发挥其辅助制动作用。4. The control method of the eddy current retarder of the combined braking system according to claim 2, characterized in that: the combined control mode is that the eddy current retarder controller (5) makes the brake when the driver steps on the brake pedal. After the reset switch of the moving pedal position sensor (22) is opened, the microcomputer (6) obtains the duty ratio of the eddy current retarder control signal through the PWM control unit, and the analog/digital converter (18) extracts the brake pedal position sensor The input of (22), counter (21) and timer (23) calculate the variation of automobile speed pulse, first calculate the size of automobile actual braking force, then calculate the slope that automobile is in, then inquire about pre-stored in internal read-only memory The eddy current retarder corresponding to the ramp value in (19) shares the proportion of the vehicle’s constant downhill braking force, and a PWM control signal with a corresponding duty ratio is applied to the eddy current retarder coil (11) to output a certain braking force Torque, so that the eddy current retarder can fully exert its auxiliary braking effect on different slopes when the eddy current retarder meets the normal working conditions. 5.根据权利要求4所述的联合制动系统电涡流缓速器的控制方法,其特征在于:电涡流缓速器控制器(5)进入联合控制模式后,如果汽车所处坡道值为零,电涡流缓速器控制器(5)控制电涡流缓速器不提供制动力。5. The control method of the eddy current retarder of the combined braking system according to claim 4, characterized in that: after the eddy current retarder controller (5) enters the combined control mode, if the value of the ramp where the car is located is Zero, the eddy current retarder controller (5) controls the eddy current retarder not to provide braking force. 6.根据权利要求4所述的联合制动系统电涡流缓速器的控制方法,其特征在于:电涡流缓速器控制器(5)进入联合控制模式后,如果汽车所处坡道小于设定的值,由电涡流缓速器提供汽车所需的制动力。6. The control method of the eddy current retarder of the combined braking system according to claim 4, characterized in that: after the eddy current retarder controller (5) enters the combined control mode, if the ramp where the car is located is less than the set A certain value, the braking force required by the car is provided by the eddy current retarder. 7.根据权利要求4所述的联合制动系统电涡流缓速器的控制方法,其特征在于:电涡流缓速器控制器(5)进入联合控制模式后,在制动踏板位置传感器(22)的输入数值超过一定的数值时,使电涡流缓速器不提供制动力。7. The control method of the eddy current retarder of the combined braking system according to claim 4, characterized in that: after the eddy current retarder controller (5) enters the combined control mode, after the brake pedal position sensor (22 ) When the input value exceeds a certain value, the eddy current retarder will not provide braking force.
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