CN102114478A - Fully-automatic bearing detection classifier - Google Patents
Fully-automatic bearing detection classifier Download PDFInfo
- Publication number
- CN102114478A CN102114478A CN201110028591XA CN201110028591A CN102114478A CN 102114478 A CN102114478 A CN 102114478A CN 201110028591X A CN201110028591X A CN 201110028591XA CN 201110028591 A CN201110028591 A CN 201110028591A CN 102114478 A CN102114478 A CN 102114478A
- Authority
- CN
- China
- Prior art keywords
- detection
- seat
- master control
- case
- plc master
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention relates to the field of detection of bearing manufacturing, in particular to fully-automatic machinery for realizing the quality detection and the classification of bearings. A fully-automatic bearing detection classifier consists of a control system (01), a detection system (02), a classification system (03), a feeding system (04) and a power system (05) which are subjected to program control operation by a programmable logic controller (PLC) main control box (29). The fully-automatic bearing detection classifier is characterized in that: the control system (01) sends an operation command to the PLC main control box (29) after synthesizing, analyzing and judging information parameters transmitted by the detection system (02); and the PLC main control box (29) performs program control on the power system (05) for carrying out operation such as feeding, detection and classification of products to be detected according to the command. The systems are subjected to the program control collaboratively by the command of the control system (01) and operate automatically, so that the quality of the products is ensured, working efficiency is improved greatly, human resources are saved, the wage cost and the production cost of an enterprise are reduced, and different errors which are caused unavoidably by detecting the quality of the products by a conventional instrument and the hearing of a person are further overcome.
Description
Technical field
The present invention relates to the Production of bearing field, the particularly a kind of machinery that can automatically realize bearing Quality Detection and classification.
Background technology
Bearing detection means now is to add the artificial hearing differentiation by means of the instrument with routine product is implemented to detect, and such detection method causes the error that varies with each individual unavoidably; On uninteresting and complicated detection post, work, the reviewer is easy to tired being stranded, if be subjected to the influence of situations such as family, society, emotional affection, health again, job morale more can be fluctuateed, the quality instability that its direct reflection is exactly the product of examining is not standardized, thereby influences the reputation of enterprise.
Summary of the invention
The present invention's purpose is exactly the above-mentioned deficiency that solves in the bearing detection, provides a kind of machinery that can automatically realize bearing Quality Detection and classification to society.
A kind of full-automatic bearing detects grader and is made up of five major parts such as PLC master control case (29), detection system (02), feed system (04), hierarchy system (03) and dynamical system (05) as shown in Figure 1.
Details are as follows for technical scheme of the present invention:
A kind of full-automatic bearing detects grader and comprises that feed system (04), detection system (02), hierarchy system (03), dynamical system (05) and control system (01) form, and by PLC master control case (29) each system is realized program control running.It is characterized in that: detection system (02) provides running instruction to PLC master control case (29) with the information parameter of collecting after control system (01) analysis-by-synthesis, PLC master control case (29) is according to instructing operations such as the full-automatic feeding of program control dynamical system (05) enforcement inspection product, detection, classification.
Described dynamical system (05) is characterized in that: PLC master control case (29) provides the instruction of dynamical system (05) running according to system system (01) instruction; Dynamical system (05) is program control following PLC master control case (29), implements operations such as the full-automatic feeding of inspection product, detection, classification.Described dynamical system (05) comprises main inspection axle box (6), band spring switch shaft (12 '), power transmission shaft (13), movable platform (14), guide rod and leader casing (15), pusher cylinder (20), intermittently micro machine (23), loading stand (24), turn-over motor (24 '), turn-over be near switch (25), flexible lamp support (26), mechanical box assembly (27), initiatively cylinder (28), motor case (30), power supply display switch lamp (32).The described driving that is installed on the active cylinder (28) in mechanical box assembly (27) outside through power transmission shaft (13) makes the movable platform (14) that detects seat (10) to be installed and intermittently micro machine (23) and turn-over are made level on guide rod and leader casing (15) near the flexible lamp support (26) of switch (25) back and forth movement is installed; Realize being flexible coupling by the band spring switch shaft (12 ') that has spring between described movable platform (14) and the flexible lamp support (26), band spring switch shaft (12 ') also has the function of " near switch ", and the end that band spring switch shaft (12 ') stretches into movable platform is provided with steady pin; Described micro machine at intermittence (23) drives intermittently rotating shaft cover (22) do 120 degree angle vertical rotations intermittently, realizes that the product of being examined has three detected points; Described turn-over motor (24 ') is installed on the back side at movable platform (14) center, and be connected with the bottom of detection seat (10) on it, turn-over motor (24 ') is by controlling in being installed in turn-over on the flexible lamp support (26) near switch (25), its effect is to make flexible lamp support (26) do the turn-over rotation of 180 degree, detects with the turn-over of realizing the inspection product; Described movable platform (14) is little " ∏ " shape, and near leaving hole, a garden in the middle of the ∏ of turn-over near switch (25) face, turn-over can be from passing therebetween near the band spring switch shaft (12 ') of switch (25); Center position above the movable platform (14) is equipped with and detects seat (10), movable platform (14) back side of detecting seat (10) bottom is equipped with turn-over motor (14 '), be separately installed with discharging on the position of detection seat (10) both sides correspondence and lead mouthful (11) and whole preface case (21), be provided with the axle sleeve that on guide rod, moves horizontally below the movable platform (14); Described pusher cylinder (20) pushes the product that detects seat (10) and will examine synchronously and pushes the discharging of hierarchy system (03) to and lead mouthful (11) enter product to be checked that whole preface case (21) has been organized into team via blanking tipping bucket (18); The main inspection axle of described main inspection axle box (6) is done 1500 rev/mins fixedly rotation, measured bearing is via the power transmission shaft (13) of active cylinder (28), the detection seat (10) on the movable platform (14), the intermittently power transmission between the rotating shaft cover (22), and the smart on the spot product of inspection being slippaged gone up the detection of two 6 of acceptance in main inspection axle; The described member of putting the oil (8) is realized putting the oil to the main inspection axle of main inspection axle box (6).Above-mentioned parts all are installed on the mechanical box assembly (27), and the side of mechanical box assembly (27) also is provided with the installation pallet (24) of feed system (04), and mechanical box assembly (27) is fixed on the work top of motor case (30); The main inspection axle of described main inspection axle box (6) is done 1500 rev/mins fixedly rotation, and the measured bearing precision is slippaged and accept detection on main inspection axle.Described full-automatic bearing detects grader motor case (30) and comprises detector supporting (5), main inspection axle box (6), power supply display switch lamp (32), it is characterized in that, motor case (30) serves as the framework and the workbench of complete machine, described motor case (30) has detector (1), both sides to be respectively equipped with PLC master control case (29) and singulizing disc (31) on it, the rear side of work top is provided with main inspection axle box (6), also be provided with detector supporting (5) on the main inspection axle box (6), main motor is housed in the case, and the case face is provided with power supply display switch lamp (32).
The feed system (04) that described full-automatic bearing detects grader comprises inclined tube carriage (2), blanking jettron (4), charging inclined tube (16), inclined tube skewback (17), blanking tipping bucket (18), inclined tube supporting (19), pusher cylinder (20), whole preface case (21), loading stand (24).It is characterized in that feed system (04) by the program control enforcement feeding of PLC master control case (29) operation, feed system (04) has the neat queuing of the examined product of arrangement in order and precisely product to be checked pushed the detection seat extrudes the product function of having examined synchronously.In the described charging inclined tube (16) bearing to be checked is housed, described blanking jettron (4) is installed on the inclined tube skewback (17), and blanking jettron (4) can open and close the mouth that falls of charging inclined tube (16) in proper order, makes product to be checked enter blanking tipping bucket (18) in order; Described whole preface case (21) becomes team with Product organization to be checked; Described pusher cylinder (20) is subjected to the programming Control of PLC master control case (29), the product of waiting inspection pushed detect the discharging that the product that will examine synchronously in the seat (10) presses to hierarchy system (03) and lead mouthful (11), described inclined tube carriage (2) and inclined tube supporting (19) play a part firm support charging inclined tube (16), and above-mentioned feed system (04) is installed on the loading stand (24).
The detection system (02) that described full-automatic bearing detects grader comprises detector (1), detector supporting (7), decibel detector (3), detector supporting (5), main inspection axle box (6), the member of putting the oil (8), movable probe (9), detects seat (10), rotating shaft cover (22) intermittently.It is characterized in that detection system (02) feeds back to PLC master control case (29) to the technical parameter of being gathered through the analysis-by-synthesis judge, the running instruction of having done for PLC master control case (29) provides foundation.Described detection seat (10) is the core technology of this machine, and its architectural feature is: detect seat (10) outward appearance for three-dimensional square, leave the hole, garden on a square side's the corresponding surface, intermittently rotating shaft cover (22) can stretch into therebetween, implements to detect to compress bearing; Then have rectangular groove thoroughly on the opposing party's corresponding surface, width and detected bearing adapt, and the bearing that is detected to guarantee can be with easy access; Detection seat (10) is installed on the position of movable platform (14) center, the turn-over motor (24 ') of bottom below being installed on movable platform (14) that detects seat (10) combines, so detect seat (10) can be made the forward and back turn-over on movable platform (14) action, action 1, movable platform (14) retreats, band spring switch shaft (12 ') triggers turn-over near switch (25), and turn-over motor (24 ') action detects the 180 degree rotations that seat (10) is made level; Action 2 innervates platform (14) under the sight of the back and forth movement of making level on guide rod and the leader casing (15) when active cylinder (28) drives power transmission shaft (13), detects seat (10) and makes the horizontal movement of forward and back thereupon; Described rotating shaft at intermittence cover (22) one end is connected on the motor shaft by micro machine at intermittence (23), and the other end then is can stretch into to detect seat (10) and play and compress and effect that tested bearing is revolved in commentaries on classics intermittently.The main inspection axle of described master's inspection axle box (6) is accurate corresponding state with detection seat (10), detect the thrust that detected bearing in the seat (10) is subjected to rotating shaft at the intermittence cover (22) on the micro machine (23) intermittently, precision is being overlapped to go up implementing in the main inspection axle of main inspection axle box (6) and is being detected; Detection (10) cooperates micro machine (23) at intermittence, turn-over motor (24 '), movable probe parts such as (9) to work in coordination with under the instruction of turn-key system, makes with realization detection system (02) tested bearing is made six somes detections of two faces.The described decibel detector (3) that is installed in the detector supporting (7) is accepted PLC master control case (29) programming Control equally, the movable probe (9) of decibel detector (3) has the function of spiral lifting, gathers the information parameter of three measuring points to tested bearing; Described detector (1) is passed judgment on the information of collecting and is fed back to PLC master control case (29) through analysis-by-synthesis, the running instruction of having done for PLC master control case (29) provides foundation.The described member of putting the oil (8) is by PLC master control case (29) programming, and the main inspection axle in main inspection axle box (6) is implemented to put the oil synchronously, and is lubricated to ensure.
The hierarchy system (03) that described full-automatic bearing detects grader comprises that discharging leads mouthful (11), a discharging chute (12), singulizing disc (31), pneumatic classification switch (33), it is characterized in that a just executing agency of hierarchy system (03), be to wait upon to obey to instruct in PLC master control case (29), carry out corresponding classification jettron group (33) and open and close, realize the mechanism of graded operation.The parts that mouthful (11), discharging chute (12) lead for discharging are led in described discharging, mouthful (11) are led in discharging, be installed on the movable platform (14), definitely consistent with the direction and the physical dimension that detect seat (10) discharging square groove, the end of discharging chute (12) traverses singulizing disc (31) top, lead the product of inspection of mouthful (11) from discharging, the classification jettron group (33) of its guiding is realized classification by chute; Described pneumatic classification switch (33) is positioned on the section of traversing of the discharging chute (12) above the singulizing disc (31), pneumatic classification switch (33) can be set by the grading requirement, described classification jettron group (33) has four, correspondence is divided into singulizing disc (31) top of four grade grooves, be equipped with the base plate and the plate washer in section hole on each classification jettron group (33), classified product falls into the corresponding log washer of the singulizing disc (31) of being located at four grade grooves respectively; Described singulizing disc (31) is arranged at the side of machine, is provided with four log washers among the singulizing disc (31), and ordering waits packing automatically.
Above-mentioned each instruction Cheng Kong Association of system controlled system system (01) together, automatic job, both guaranteed the quality of product quality inspection, significantly raising work render a service to be saved human resources and is alleviated the salary expens and the production cost of enterprise again, has more overcome conventional instrument+artificial hearing and has examined the quality of the production and cause the error that varies with each individual unavoidably.
The present invention's advantage compared with prior art is:
1) full-automatic bearing detection grader is the bearing checkout equipment of electromechanical integration novel concept, integrates science, simple and easy, accurate, economic, and detection, the program control operation of classification are accomplished without any letup, and it is standardized to detect the reliable confidence of steady quality.
2) quality of product is the reputation of enterprise, the life of enterprise especially, yet the testing of product quality but is a kind of uninteresting and complicated post, situations such as that the testing staff is easy to generate is dull, tiredly be stranded, fatigue, if be subjected to the influence of factors such as family, society, emotional affection, health again, job morale more can be fluctuateed, prior art adds artificial detecting pattern with artificial hearing differentiation product quality with conventional instrument and causes the error that varies with each individual unavoidably, and the quality standard that directly shows as the product of examining is not accomplished accurately with standardized.Full-automatic bearing detects grader and has refreshed the detecting pattern that conventional instrument adds the artificial hearing judgement, the program control detection of electromechanical, and the product quality inspection is precisely reliable, and the testing staff works easily, thereby has guaranteed the quality of product and the reputation of enterprise.
3) full-automatic bearing detects grader and substitutes conventional instrument and add the detecting pattern that artificial hearing judges and can significantly save human resources and production cost.The reviewer that conventional instrument adds the detecting pattern of artificial hearing judgement must just can accomplish skilled being competent at through the on-the-job training of strictness, and its work position non-general personnel can replace temporarily.And full-automatic bearing detection grader is much just loose relatively to operator's requirement, machinery is after debugging is finished, reviewer's work is the simple work of material loading and blanking, just can easily manage ten full-automatic bearings detection graders through the workman of training slightly for one, be to pit one against tenEvery man is worth ten, significantly save human resources, alleviate that wage is opened money and production cost is natural.
Description of drawings
Accompanying drawing 1 full-automatic bearing detects the grader structural representation
Accompanying drawing 2 full-automatic bearings detect grader partial structurtes schematic diagram
Accompanying drawing 3 full-automatic bearings detect grader partial structurtes schematic diagram
The specific embodiment
The name of Reference numeral is called: detector (1), inclined tube carriage (2), decibel detector (3), pneumatic blanking switch (4), detector supporting (5), main inspection axle box (6), detector supporting (7), the member (8) of putting the oil, movable probe (9), detect seat (10), mouthful (11) are led in discharging, discharging chute (12), band spring switch shaft (12 '), power transmission shaft (13), movable platform (14), guide rod and leader casing (15), charging inclined tube (16), inclined tube skewback (17), blanking tipping bucket (18), inclined tube supporting (19), pusher cylinder (20), whole preface case (21), rotating shaft cover (22) intermittently, micro machine (23) intermittently, loading stand (24), turn-over motor (24 '), turn-over is near switch (25), flexible lamp support (26), mechanical box assembly (27), active cylinder (28), PLC master control case (29) motor case (30), singulizing disc (31) power supply display switch lamp (32), classification jettron group (33).
The embodiment that provides below in conjunction with accompanying drawing is further elaborated full-automatic bearing detection grader partial structurtes schematic diagram of the present invention.
As shown in Figure 1, a kind of full-automatic bearing detects grader and comprises that feed system (04), detection system (02), hierarchy system (03) and dynamical system (05) form, and by PLC master control case (29) each system is realized programming and operate.
A kind of full-automatic bearing detects grader and comprises that feed system (04), detection system (02), hierarchy system (03), dynamical system (05), control system (01) form, and by PLC master control case (29) each system is realized program control running.It is characterized in that detection system (02) provides running instruction to PLC master control case (29) with the information parameter of collecting after control system (01) analysis-by-synthesis, PLC master control case (29) is according to instruction, program control each dynamical system (05) is implemented operations such as the full-automatic feeding of inspection product, detection, classification, and by PLC master control case (29) each system is realized program control running.It is characterized in that PLC master control case (29) according to detection system (02) feedack parameter, provide the instruction of dynamical system (05) running; Dynamical system (05) is implemented operations such as the full-automatic feeding of inspection product, detection, classification under the instruction of PLC master control case (29).Described feed system (04) comprising: inclined tube carriage (2), pneumatic blanking switch (4), charging inclined tube (16), inclined tube skewback (17), blanking tipping bucket (18), inclined tube supporting (19), pusher cylinder (20), whole preface case (21); Described detection system (02) comprises detector (1), decibel detector (3), detector supporting (5), main inspection axle box (6), detector supporting (7), the member of putting the oil (8), movable probe (9), detects seat (10), rotating shaft cover (22) intermittently; Described hierarchy system (03) comprises that discharging leads mouthful (11), a discharging chute (12), singulizing disc (31) and four classification jettron groups (33); Described dynamical system (05) comprises main inspection axle box (6), band spring switch shaft (12 '), power transmission shaft (13), movable platform (14), guide rod and leader casing (15), pusher cylinder (20), intermittently micro machine (23), loading stand (24), turn-over motor (24 '), turn-over be near switch (25), flexible lamp support (26), mechanical box assembly (27), initiatively cylinder (28), motor case (30), power supply display switch lamp (32).
Above-mentioned each instruction Cheng Kong Association of system controlled system system (01) together, automatic job, both guaranteed the quality of product quality inspection, significantly raising work render a service to be saved human resources and is alleviated the salary expens and the production cost of enterprise again, has more overcome conventional instrument+artificial hearing and has examined the quality of the production and cause the error that varies with each individual unavoidably.
As shown in Figure 2, the feed system (04) that described full-automatic bearing detects grader comprises inclined tube carriage (2), blanking jettron (4), charging inclined tube (16), inclined tube skewback (17), blanking tipping bucket (18), inclined tube supporting (19), pusher cylinder (20), whole preface case (21), loading stand (24).Described charging inclined tube (16) is 35 degree angles and is plugged among the patchhole of inclined tube skewback (17), the bearing to be checked of in charging inclined tube (16), packing into, bearing to be checked relies on the gradient of charging inclined tube (16) to slide in the blanking tipping bucket (18) in proper order inchmeal, the joint of blanking tipping bucket (18) and charging inclined tube (16) bottom, be provided with blanking jettron (4), blanking jettron (4) is installed on the inclined tube skewback (17), blanking jettron (4) can open and close the blanking port of charging inclined tube (16) in proper order, and product to be checked is entered in the blanking tipping bucket (18) in order; Described whole preface case (21) has the function that Product organization to be checked is become team; Described pusher cylinder (20) is subjected to PLC master control case (29) programming Control, wait time to push to detect in the seat (10) and detect being organized into product that team waits inspection, pusher cylinder (20) push the product of waiting inspection synchronously, also mouthful (11) are led in the discharging that presses to hierarchy system (03) of the product that will examine; Described blanking tipping bucket (18) is provided with inclined tube skewback (17), is provided with the patchhole of charging inclined tube (16) on inclined tube skewback (17); Described inclined tube carriage (2) and inclined tube supporting (19) play a part firm and support charging inclined tube (16), and above-mentioned feed system (04) is installed on the loading stand (24).
As shown in Figure 2, the detection system (02) that described full-automatic bearing detects grader comprises detector (1), detector supporting (7), decibel detector (3), detector supporting (5), main inspection axle box (6), the member of putting the oil (8), movable probe (9), detect seat (10) is characterized in that detection system (02) is passed judgment on the technical parameter of being gathered through analysis-by-synthesis and feeds back to PLC master control case (29) that the running instruction of having done for PLC master control case (29) provides foundation.[0025] as shown in Figure 3, described detection seat (10) is accurate corresponding state with the main inspection axle of main inspection axle box (6), after bearing to be checked enters, be arranged in and detect seat (10) detected bearing, overlapping on main inspection axle at detected bearing precision under rotating shaft at intermittence cover (22) thrust of micro machine at intermittence (23) and to begin to detect, because detecting seat (10) has into and moves back and the function of turn-over, movable probe (9) has the function of spiral lifting, so can collect the detection information of six points of two faces of institute's inspection bearing, detailed micromotion is following states for it: the first step, feed system (04) detects seat (10) after sending into the bearing that will examine and extrude the product of having examined in detecting seat (10), intermittently rotating shaft cover (22) advances to main inspection axle synchronously; In second step, intermittently rotating shaft cover (22) further advances, and enters to detect in the seat (10), and detected bearing is pressed on the main inspection axle for the first time, and movable probe (9) is made the spiral down maneuver, and probe is tightly contacted the outer of measured bearing and puts; The 3rd step intermittently rotates a circle the intermittence of outer interplanting 120 degree of the detected bearing of rotating shaft cover (22) drive, and intermittently rotating shaft cover (22) rotates a circle and makes movable probe (9) obtain the information of three measuring points; In the 4th step, detection seat (10), rotating shaft cover at intermittence (22) are given up the throne synchronously, movable probe (9) is done spiral lifting action, detection seat (10) is made turn-over and moved; The 5th step, detecting seat (10) advances again with rotating shaft cover at intermittence (22), intermittently rotating shaft cover (22) compresses detected bearing for the second time, movable probe (9) is made the spiral down maneuver, repeat the action in second step, the 6th step, detect seat (10), intermittently rotating shaft cover (22) beginning is given up the throne synchronously, movable probe (9) is made spiral and is promoted action, promptly be the action of the repetition first step afterwards, so far, detection information input detector (1) analysis and judgment of six points of two faces that decibel detector (3) will obtain, described detector (1) is by detector supporting (7) transition, be installed on the motor case (30), detector (1) feeds back to PLC master control case (29) is provided the corresponding diversity switch of unlatching by PLC master control case (29) instruction with the result of analysis and judgment.Above-mentioned action is melted to being well versed in and is breathed out, and all is PLC master control case (29) programming Control.The described member of putting the oil (8) is by PLC master control case (29) programming, and the main inspection axle in main inspection axle box (6) is implemented to put the oil synchronously, and is lubricated to ensure.
As shown in Figure 2, the described full-automatic bearing hierarchy system (03) that detects grader comprises that discharging leads mouthful (11), a discharging chute (12), singulizing disc (31), classification jettron group (33).Hierarchy system (03) is an executing agency just, and the instruction of accepting the instruction of PLC master control case (29) opens and closes the grade jettron (33) of corresponding product, realizes the grading operation.Described classification jettron group (33) is the critical component of hierarchy system (03), require to be provided with (33) four of classification jettron groups according to classification, classification jettron group (33) is corresponding to the level Four grade groove top of singulizing disc (31), be respectively equipped with base plate and plate washer with the corresponding reservation material-dropping hole of graded product on each switch, the keying of jettrons at different levels (33) with grading in the singulizing disc that four grade grooves are arranged (31); Described singulizing disc (31) is provided with four log washers, and the product of different qualities corresponds respectively in four grade grooves; Mouthful (11) are led in described discharging, are installed on the movable platform (14), and are definitely consistent with the direction and the physical dimension that detect seat (10) discharging square groove; Described reception is led the product of inspection of mouthful (11) from discharging, by chute classification is realized by classification jettron group (33) in its singulizing disc that leads (31) top.Described classification is the side that is installed on motor case (30), and classified product sorts respectively and wait packing on singulizing disc (34).
As shown in Figure 3, full-automatic bearing detect grader dynamical system (05) two kinds of pneumatic element and electric elements are arranged, realize programming Control by PLC master control case (29).
Described pneumatic original paper has: blanking jettron (4), pusher cylinder (20), active cylinder (28), classification jettron group (33).
Described active cylinder (28) is the active force of mechanical box assembly (27), be installed on the outside of mechanical box assembly (27), initiatively the power transmission shaft of cylinder (28) is connected with flexible lamp support (26), and motor cabinet (26), movable platform (14) are installed on guide rod and the leader casing (15); Initiatively cylinder (28) do to advance, retreat motion the time, make the detection seat (10) that is installed on the movable platform (14), intermittently micro machine (23), flexible lamp support (26) can be made the back and forth movement of level on guide rod (15);
Described blanking jettron (4) is realized program control blanking by PLC master control case (29) control to four charging inclined tubes (16); Described pusher cylinder (20) is controlled by PLC master control case (29), realize program control pusher, pusher cylinder (20) pushes and detects seat (10) and will examine the discharging that product presses to hierarchy system (03) synchronously and lead mouthful (11) being organized into team's product to be checked via blanking tipping bucket (18) by whole preface case (21);
Described classification jettron group (33), have four, its operation is according to being: detection system (02) is made classification results and is submitted to PLC master control case (29) collected signal after analysis-by-synthesis, by the switch in PLC master control case (29) the instruction corresponding classification jettron group of keying (33), realize grading.
As shown in Figure 3, the described full-automatic bearing electronic original paper that detects grader has: main inspection axle box (6), detect seat (10), band spring switch shaft (12 '), power transmission shaft (13), movable platform (14), guide rod and leader casing (15), intermittently rotating shaft cover (22), intermittently micro machine (23), turn-over motor (24 '), turn-over be near switch (25), flexible lamp support (26), mechanical box assembly (27), motor case (30), power supply display switch lamp (32).
Above-mentioned electric element, install concentratedly in mechanical box assembly (27), mechanical box assembly (27) is down " ∏ " shape, and the both walls of " H " is provided with two guide rods and leader casing (15), and movable platform (14), flexible lamp support (26) can be done the advance and retreat motion of level thereon; Described movable platform (14) is little " ∏ " shape, and near leaving hole, a garden in the middle of the H face of turn-over near switch (25), turn-over can be from passing therebetween near the band spring switch shaft (12 ') of switch (25); Center position above the movable platform (14) is equipped with and detects seat (10), movable platform (14) back side of detecting seat (10) bottom is equipped with turn-over motor (14 '), be separately installed with discharging on the position of detection seat (10) both sides correspondence and lead mouthful (11) and whole preface case (21), be provided with the axle sleeve that on guide rod, moves horizontally below the movable platform (14); Micro machine (23) and turn-over are installed intermittently near switch (25) on the described flexible lamp support (26), described micro machine at intermittence (23) drives the vertical rotations that rotating shaft cover at intermittence (22) can be done the intermittence at 120 degree angles, makes examined product can realize three tested measuring points; Described turn-over makes and detects the 180 degree rotations that seat (10) can be made level near switch (25) control and the turn-over motor (14 ') that detects movable platform (14) back side, seat (10) bottom, realizes two-sided detection;
Adopting band spring switch shaft (12 ') to implement soft living between described as shown in Figure 3 movable platform (14) and the flexible lamp support (26) is connected, described band spring switch shaft (12 ') has the function of " near switch ", and an end of band spring switch shaft (12 ') is connected in the end of being with spring switch shaft (12 ') to stretch into movable platform and is provided with steady pin; Described micro machine at intermittence (23) drives intermittently rotating shaft cover (22) do 120 degree angle vertical rotations intermittently, realizes that the product of being examined has three detected points; Described turn-over motor (24 ') is installed on the back side at movable platform (14) center, and be connected with the bottom of detection seat (10) on it, turn-over motor (24 ') is by controlling in being installed in turn-over on the flexible lamp support (26) near switch (25), its effect is to make flexible lamp support (26) do the turn-over rotation of 180 degree, detects with the turn-over of realizing the inspection product;
The described member of putting the oil (8) is realized putting the oil to the main inspection axle of main inspection axle box (6); The main inspection axle of described main inspection axle box (6) is done 1500 rev/mins fixedly rotation, and the measured bearing precision is slippaged and accept detection on main inspection axle.
Above-mentioned parts all are installed on the mechanical box assembly (27), and the side of mechanical box assembly (27) also is provided with the loading stand (24) of feed system (04), and mechanical box assembly (27) is fixed on the work top of motor case (30);
The embodiment that above-mentioned full-automatic bearing detects grader only for explanation patent of the present invention elaboration, be not to be limitation of the present invention.Those skilled in the art, do not surmount that architectural feature of the present invention, technical characterictic done various types of with and the imitation of the structural change of equivalence, surely belong to claim scope of the present invention.
Claims (6)
1. a full-automatic bearing detects grader and comprises that feed system (04), detection system (02), hierarchy system (03), dynamical system (05), control system (01) form, and by PLC master control case (29) each system is realized program control running.It is characterized in that detection system (02) provides running instruction to PLC master control case (29) with the information parameter of collecting after control system (01) analysis-by-synthesis, PLC master control case (29) is according to instruction, program control each dynamical system (05) is implemented operations such as the full-automatic feeding of inspection product, detection, classification, and by PLC master control case (29) each system is realized program control running.It is characterized in that PLC master control case (29) according to detection system (02) feedack parameter, provide the instruction of dynamical system (05) running; Dynamical system (05) is implemented operations such as the full-automatic feeding of inspection product, detection, classification under the instruction of PLC master control case (29).Described feed system (04) comprises inclined tube carriage (2), pneumatic blanking switch (4), charging inclined tube (16), inclined tube skewback (17), blanking tipping bucket (18), inclined tube supporting (19), pusher cylinder (20), whole preface case (21); Described detection system (02) comprises detector (1), decibel detector (3), detector supporting (5), main inspection axle box (6), detector supporting (7), the member of putting the oil (8), movable probe (9), detects seat (10), rotating shaft cover (22) intermittently; Described hierarchy system (03) comprises that discharging leads mouthful (11), a discharging chute (12), singulizing disc (31) and four classification jettron groups (33); Described dynamical system (05) comprises main inspection axle box (6), band spring switch shaft (12 '), power transmission shaft (13), movable platform (14), guide rod and leader casing (15), pusher cylinder (20), intermittently micro machine (23), loading stand (24), turn-over motor (24 '), turn-over be near switch (25), flexible lamp support (26), mechanical box assembly (27), initiatively cylinder (28), motor case (30), power supply display switch lamp (32).
Above-mentioned each instruction Cheng Kong Association of system controlled system system (01) together, automatic job, both guaranteed the quality of product quality inspection, significantly raising work render a service to be saved human resources and is alleviated the salary expens and the production cost of enterprise again, has more overcome conventional instrument+artificial hearing and has examined the quality of the production and cause the error that varies with each individual unavoidably.
2. the feed system (04) that full-automatic bearing according to claim 1 detects grader comprises inclined tube carriage (2), pneumatic blanking switch (4), charging inclined tube (16), inclined tube skewback (17), blanking tipping bucket (18), inclined tube supporting (19), pusher cylinder (20), whole preface case (21), it is characterized in that feed system (04) is program control by PLC master control case (29), implement the self-feeding operation.Put into tested bearing in described four charging inclined tubes (16), bearing in pneumatic blanking switch (4) the control charging inclined tube (16) enters whole preface case (21) via blanking tipping bucket (18) in order, it is to be checked to be organized into team by whole preface case (21), pusher cylinder (20) is subjected to the programming Control of PLC master control case (29), the product of waiting inspection waited time to push detect among the seat (10), and mouthful (11) are led in the product that will examine is synchronously pushed hierarchy system (03) to from detect seat (10) discharging.
3. the detection system (02) that detects grader according to claim 1 full-automatic bearing according to claim 1 comprises detector (1), detector supporting (7), decibel detector (3), detector supporting (5), main inspection axle box (6), the member of putting the oil (8), movable probe (9), detects seat (10), intermittently rotating shaft cover (22) is characterized in that detection system (02) feeds back to PLC master control case (29) to the technical parameter of being gathered after analysis-by-synthesis is passed judgment on, and has done the running instruction for PLC master control case (29) foundation is provided.Described detection seat (10) is the core technology of this machine, and its architectural feature is: detect seat (10) outward appearance for three-dimensional square, leave the hole, garden on a square side's the corresponding surface, intermittently rotating shaft cover (22) can stretch into therebetween, implements to detect to compress bearing; Then have rectangular groove thoroughly on the opposing party's corresponding surface, width and detected bearing adapt, and the bearing that is detected to guarantee can be with easy access; Detection seat (10) is positioned on the position of movable platform (14) center, the turn-over motor (24 ') of bottom below being installed on movable platform (14) that detects seat (10) combines, so detect the advance and retreat motion that seat (10) can be made level with movable platform (14), so, detect seat (10) and have into and move back and the function of turn-over; Described rotating shaft at intermittence cover (22) is driven by micro machine at intermittence (23), can do the vertical rotation at 120 degree angles intermittently; The described decibel detector (3) that is installed in the detector supporting (7) is accepted PLC master control case (29) programming Control equally, the movable probe (9) of decibel detector (3) and have the function of spiral lifting is gathered the information parameter of three measuring points to tested bearing; Main inspection axle on described master's inspection axle box (6) is accurate corresponding state with detection seat (10), detected bearing is subjected to the intermittently thrust of rotating shaft cover (22) in the detection seat (10), precision is being overlapped in master's inspection axle of main inspection axle box (6) and is being gone up to implement detection, under PLC master control case (29) programming Control, above-mentioned each parts Collaboration is achieved detection system (02) tested bearing is made six somes detections of two faces; Described detector (1) is collected from the information of decibel detector (3), passes judgment on through analysis-by-synthesis to feed back to PLC master control case (29), and the running instruction of making for PLC master control case (29) provides foundation.
4. the hierarchy system (03) that full-automatic bearing according to claim 1 detects grader comprises that discharging leads mouthful (11), a discharging chute (12), singulizing disc (31), pneumatic classification switch (33), it is characterized in that a just executing agency of hierarchy system (03), be to wait upon to obey to instruct in PLC master control case (29), carry out corresponding classification jettron group (33) and open and close, realize the mechanism of graded operation.The appurtenances that mouthful (11), discharging chute (12) lead for discharging are led in described discharging; Described singulizing disc (31) is arranged at the side of machine, be provided with four log washers among the singulizing disc (31), the end of discharging chute (12) traverses on it, the discharging chute (12) of the section of traversing be provided with the material-dropping hole corresponding with log washer and, classification jettron group (33); Described classification jettron group (33) has four, correspondence is divided into singulizing disc (31) top of four grade grooves, be equipped with the base plate and the plate washer of material-dropping hole on each classification jettron group (33), classified product falls into the corresponding log washer of the singulizing disc (31) of being located at four grade grooves respectively and can sort automatically and wait packing.
5. the dynamical system (05) that full-automatic bearing according to claim 1 detects grader comprises main inspection axle box (6), detect seat (10), band spring switch shaft (12 '), power transmission shaft (13), movable platform (14), guide rod and leader casing (15), pusher cylinder (20), rotating shaft cover (22) intermittently, micro machine (23) intermittently, turn-over motor (24 '), turn-over is near switch (25), flexible lamp support (26), mechanical box assembly (27), active cylinder (28), motor case (30), power supply display switch lamp (32).It is characterized in that dynamical system (05) is made up of pneumatic and electronic two kinds of power, by PLC master control case (29) programming, to the detection operation of six points of inspection product two faces of realization.The described driving that is installed on the active cylinder (28) in mechanical box assembly (27) outside through power transmission shaft (13) makes the movable platform (14) that detects seat (10) to be installed and intermittently micro machine (23) and turn-over are made level on guide rod and leader casing (15) near the flexible lamp support (26) of switch (25) back and forth movement is installed; Realize being flexible coupling by the band spring switch shaft (12 ') that has spring between described movable platform (14) and the flexible lamp support (26), band spring switch shaft (12 ') also has the function of " near switch ", and the end that band spring switch shaft (12 ') stretches into movable platform is provided with steady pin; Described micro machine at intermittence (23) drives intermittently rotating shaft cover (22) do 120 degree angle vertical rotations intermittently, realizes that the product of being examined has three detected points; Described turn-over motor (24 ') is installed on the back side at movable platform (14) center, and be connected with the bottom of detection seat (10) on it, turn-over motor (24 ') is by controlling in being installed in turn-over on the flexible lamp support (26) near switch (25), its effect is to make flexible lamp support (26) do the turn-over rotation of 180 degree, detects with the turn-over of realizing the inspection product; Described pusher cylinder (20) pushes the product that detects seat (10) and will examine synchronously and pushes the discharging of hierarchy system (03) to and lead mouthful (11) enter product to be checked that whole preface case (21) has been organized into team via blanking tipping bucket (18); The main inspection axle of described main inspection axle box (6) is done 1500 rev/mins fixedly rotation, measured bearing is via the power transmission shaft (13) of active cylinder (28), the detection seat (10) on the movable platform (14), the intermittently power transmission between the rotating shaft cover (22), and the smart on the spot product of inspection being slippaged gone up the detection of two 6 of acceptance in main inspection axle; The described member of putting the oil (8) is realized putting the oil to the main inspection axle of main inspection axle box (6).
6. motor case according to claim 1 (30) comprises detector supporting (5), main inspection axle box (6), power supply display switch lamp (32).It is characterized in that, motor case (30) serves as the framework and the workbench of complete machine, described motor case (30) has detector (1), both sides to be respectively equipped with PLC master control case (29) and singulizing disc (31) on it, the rear side of work top is provided with main inspection axle box (6), also be provided with detector supporting (5) on the main inspection axle box (6), main motor is housed in the case, and the case face is provided with power supply display switch lamp (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110028591 CN102114478B (en) | 2011-01-17 | 2011-01-17 | Fully-automatic bearing detection classifier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110028591 CN102114478B (en) | 2011-01-17 | 2011-01-17 | Fully-automatic bearing detection classifier |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102114478A true CN102114478A (en) | 2011-07-06 |
| CN102114478B CN102114478B (en) | 2013-01-30 |
Family
ID=44213464
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110028591 Expired - Fee Related CN102114478B (en) | 2011-01-17 | 2011-01-17 | Fully-automatic bearing detection classifier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102114478B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012097686A1 (en) * | 2011-01-17 | 2012-07-26 | Li Wanhong | Fully automatic bearing inspection and classification device |
| CN102989692A (en) * | 2012-12-25 | 2013-03-27 | 昆山奥德鲁自动化技术有限公司 | Bearing vibration noise test automatic sorter |
| CN103231366A (en) * | 2013-05-12 | 2013-08-07 | 李万红 | Mechanical arm of bearing detecting machine |
| CN103230881A (en) * | 2013-05-12 | 2013-08-07 | 李万红 | Full-automatic detection grading machine of bearings |
| CN103543477A (en) * | 2013-10-30 | 2014-01-29 | 昆山奥德鲁自动化技术有限公司 | Full-automatic needle lack image detecting machine |
| CN107314900A (en) * | 2017-07-13 | 2017-11-03 | 宁波环驰太平洋轴承有限公司 | A kind of full-automatic bearing detection machine |
| CN108413905A (en) * | 2018-03-19 | 2018-08-17 | 丹东临港产业园区和本精密机械有限公司 | A kind of Z axis holds product automatic detecting machine |
| CN114800009A (en) * | 2022-04-12 | 2022-07-29 | 银川金沃精工科技有限公司 | Bearing outer ring overturning, detecting and removing device, turning production line and machining method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08127417A (en) * | 1993-06-22 | 1996-05-21 | Tsushima Kikai Seisakusho:Kk | High speed sorting device for article |
| CN1246921A (en) * | 1998-03-16 | 2000-03-08 | 东海旅客铁道株式会社 | Device for inspecting bearings of main motors of rolling stock |
| CN201212851Y (en) * | 2008-04-10 | 2009-03-25 | 孙连贵 | Automatic measurement instrument for vibration of tapered roller bearing |
| JP2010175511A (en) * | 2009-02-02 | 2010-08-12 | Ntn Corp | Inspection method and inspection apparatus |
| CN201613228U (en) * | 2009-12-07 | 2010-10-27 | 魏维信 | Inductor testing and screening machine |
-
2011
- 2011-01-17 CN CN 201110028591 patent/CN102114478B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08127417A (en) * | 1993-06-22 | 1996-05-21 | Tsushima Kikai Seisakusho:Kk | High speed sorting device for article |
| CN1246921A (en) * | 1998-03-16 | 2000-03-08 | 东海旅客铁道株式会社 | Device for inspecting bearings of main motors of rolling stock |
| CN201212851Y (en) * | 2008-04-10 | 2009-03-25 | 孙连贵 | Automatic measurement instrument for vibration of tapered roller bearing |
| JP2010175511A (en) * | 2009-02-02 | 2010-08-12 | Ntn Corp | Inspection method and inspection apparatus |
| CN201613228U (en) * | 2009-12-07 | 2010-10-27 | 魏维信 | Inductor testing and screening machine |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012097686A1 (en) * | 2011-01-17 | 2012-07-26 | Li Wanhong | Fully automatic bearing inspection and classification device |
| CN102989692A (en) * | 2012-12-25 | 2013-03-27 | 昆山奥德鲁自动化技术有限公司 | Bearing vibration noise test automatic sorter |
| CN103231366A (en) * | 2013-05-12 | 2013-08-07 | 李万红 | Mechanical arm of bearing detecting machine |
| CN103230881A (en) * | 2013-05-12 | 2013-08-07 | 李万红 | Full-automatic detection grading machine of bearings |
| CN103231366B (en) * | 2013-05-12 | 2015-01-07 | 宁波市科技园区绿牌软包装技术贸易有限公司 | Mechanical arm of bearing detecting machine |
| CN103543477A (en) * | 2013-10-30 | 2014-01-29 | 昆山奥德鲁自动化技术有限公司 | Full-automatic needle lack image detecting machine |
| CN107314900A (en) * | 2017-07-13 | 2017-11-03 | 宁波环驰太平洋轴承有限公司 | A kind of full-automatic bearing detection machine |
| CN108413905A (en) * | 2018-03-19 | 2018-08-17 | 丹东临港产业园区和本精密机械有限公司 | A kind of Z axis holds product automatic detecting machine |
| CN108413905B (en) * | 2018-03-19 | 2020-03-17 | 丹东临港产业园区和本精密机械有限公司 | Z bearing product automated inspection machine |
| CN114800009A (en) * | 2022-04-12 | 2022-07-29 | 银川金沃精工科技有限公司 | Bearing outer ring overturning, detecting and removing device, turning production line and machining method |
| CN114800009B (en) * | 2022-04-12 | 2024-04-23 | 银川金沃精工科技有限公司 | Bearing outer ring overturning detection and removal device, turning production line and machining method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102114478B (en) | 2013-01-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202105805U (en) | Full-automatic bearing detection grader | |
| CN102114478B (en) | Fully-automatic bearing detection classifier | |
| CN109225922B (en) | Tray type transmission grading device for automatic weighing and internal quality detection of watermelons | |
| CN201688835U (en) | PCB cutter vertical gauge | |
| CN104043961B (en) | Automatic spare part stringing system of optical fiber connector | |
| CN106449237A (en) | Toggle switch assembling detection equipment | |
| CN103230881B (en) | Full-automatic detection grading machine of bearings | |
| CN208419808U (en) | Isolator automatic on-line detecting system | |
| CN111036571A (en) | Automatic detection device of machine for cylindric lock | |
| CN106362955A (en) | Automatic casting detection equipment and method | |
| CN103231366B (en) | Mechanical arm of bearing detecting machine | |
| CN203209332U (en) | Full-automatic multifunctional bearing detection classifier | |
| CN203245137U (en) | Mechanical arm of bearing testing machine | |
| CN209663769U (en) | A kind of battery core sorting machine | |
| CN209050382U (en) | A kind of automatic assembling of door lock knob assembly | |
| CN103230876A (en) | Inspection delivery sorting box of bearing tester | |
| CN203227612U (en) | Inspection sorting box of bearing detector | |
| CN208637020U (en) | Industry spot sensor test application actual training device | |
| CN206083138U (en) | A device for automated inspection work piece height | |
| CN206638182U (en) | A kind of automatic detection mechanism of the inner diameter measurement line of belt pulley | |
| CN209411078U (en) | Automatic test device | |
| CN204008368U (en) | Can the full-automatic caking index analyzer of continuous sample introduction type | |
| CN208033060U (en) | Sorting charging tray feed mechanism and its lithium battery divide row detection device | |
| CN217069709U (en) | Automatic iron core automatic sorting machine | |
| CN208600214U (en) | A kind of end-play self-operated measuring unit of micro rolling ball bearing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 315332, Zhejiang, Ningbo, Cixi province Hai Hai Road, No. thirty-six Applicant after: Li Wanhong Address before: 501, 315010, Lane 9, Lane 169, Luen Fung Road, Haishu District, Zhejiang, Ningbo Applicant before: Li Wanhong |
|
| ASS | Succession or assignment of patent right |
Owner name: LI XIANGHONG Effective date: 20120312 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20120312 Address after: 315332, Zhejiang, Ningbo, Cixi province Hai Hai Road, No. thirty-six Applicant after: Li Wanhong Co-applicant after: Li Xianghong Address before: 315332, Zhejiang, Ningbo, Cixi province Hai Hai Road, No. thirty-six Applicant before: Li Wanhong |
|
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: Fuhai Town Circle Road in Cixi city 315332 Zhejiang city of Ningbo province No. two 0 Applicant after: Li Wanhong Co-applicant after: Li Xianghong Address before: 315332, Zhejiang, Ningbo, Cixi province Hai Hai Road, No. thirty-six Applicant before: Li Wanhong Co-applicant before: Li Xianghong |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20140117 |