Summary of the invention
In view of this, technical problem to be solved by this invention is to provide a kind of LED light fixture that is applied to low position lighting, for ring road, overhead bridge circuit, general bridge, viaduct, bypass, stop road etc. temporarily and be not suitable for installing the application places of conventional rod-type roads light, coordinate its low level to install to meet the lighting demand in most of special applications place, namely directional transmissions and range of exposures extensively and not produce dazzle.
In order to solve the problems of the technologies described above, the invention provides a kind of LED light fixture that is applied to low position lighting, comprising: at least one LED light source assembly; Described LED light source assembly also comprises: the LED light source unit that a plurality of arrays that are installed on same LED substrate are arranged; Described LED light source unit, further comprise: light source and the lens that are located on described light source, described lens have incidence surface and the exiting surface for this beam projecting of the indent of the light incident for light source, this exiting surface is a free form surface, it has a line of demarcation this free form surface is divided into big or small both sides, the curvature of the larger N-Side surf of area changes to be delayed in the less N-Side surf of area, with this, makes light through the curved sides deflection of described lens to area maximum on this exiting surface; This incidence surface comprises at least two quadratic surfaces, and described quadratic surface is arranged side by side, and described quadric curvature is along the orientation monotone variation of described curved surface, with this, makes light through the curved sides deflection of described lens to curvature minimum on this incidence surface; Wherein, the central shaft of this incidence surface passes this light source position; Described line of demarcation is one to be parallel to quadric orientation on this incidence surface and to comprise the projection of plane on this exiting surface of described central shaft; There is an angle in the trend direction that on this exiting surface, the curvature of free form surface changes quadric orientation on the projection on horizontal plane and this incidence surface.
The present invention also provides a kind of LED light fixture that is applied to low position lighting, comprising: at least one LED light source assembly; Described LED light source assembly also comprises: the LED light source unit that a plurality of arrays that are installed on same LED substrate are arranged; Described LED light source unit, further comprise: light source and the lens that are located on described light source, described lens have incidence surface and the exiting surface for this beam projecting of the indent of the light incident for light source, this exiting surface is a free form surface, it has a line of demarcation this free form surface is divided into big or small both sides, the curvature of the larger N-Side surf of area changes to be delayed in the less N-Side surf of area, with this, makes light through the curved sides deflection of described lens to area maximum on this exiting surface; This incidence surface comprises a plurality of shapes free form surface of exiting surface as described, described free form surface is arranged side by side, the trend that changes along the curvature of each free form surface of orientation of described free form surface is consistent, makes light change a mild lateral deviation through described lens to the curvature of each free curved surface on this incidence surface with this and turns; Wherein, the central shaft of this incidence surface passes this light source position; Described line of demarcation is the trend direction that changes of a curvature that is parallel to free form surface on this incidence surface and the projection of plane on this exiting surface that comprises described central shaft; There is an angle in the trend direction that the curvature of trend direction free form surface on the projection on horizontal plane and this incidence surface that on this exiting surface, the curvature of free form surface changes changes.
Compare the technique effect that the present invention obtains with existing scheme:
The technical program solved at ring road, overhead bridge circuit, general bridge, grade separation, bypass, stop the problem that the application places such as road is not suitable for installing conventional rod-type roads light temporarily, for these special applied environments special carry out shape-designing, structural design, luminous intensity distribution design; For the diversified mounting means of the special design of these special applied environments, as embedded installation, sucking-hanging type installation etc.; Carry out the good heat radiating design for different mounting means;
Can and gather the light directional transmissions, greatly improve the utilization ratio of luminous energy, in actual applications along road direction, the light of light fixture outgoing should be as far as possible along the direction of traffic irradiation, and the distance of irradiation is near the spacing of two lamps; And importantly can avoid light oppositely to penetrate,, in case shine driver's eyes, produce the unfavorable factors such as dazzle; In addition, at vertical road direction, the light of light fixture outgoing can photograph as much as possible to road surface, the distance of this direction irradiation, near the width of road, provides better emitting light path, increases the efficiency of light energy utilization on road surface and the vertical and horizontal illumination uniformity on road surface;
The technical program has rational structural design, high-intensity lamp body structure, good radiating effect, diversified mounting means, luminous intensity distribution design accurately, printing opacity utilization rate efficiently, guarantee that light fixture can work under the special outdoor environment of sternness, have more outstanding optical application performance.
The specific embodiment
Below will coordinate graphic and embodiment describes embodiments of the present invention in detail, by this to the present invention how the application technology means implementation procedure that solves technical problem and reach the technology effect can fully understand and implement according to this.
Core idea of the present invention is: be applied to the LED light source assembly of low position lighting, comprise: the LED light source unit that a plurality of arrays that are installed on same LED substrate are arranged; Described LED light source unit, comprise: light source and the lens that are located on described light source, described lens have incidence surface and the exiting surface for this beam projecting of the indent of the light incident for light source, this exiting surface is a free form surface, it has a line of demarcation this free form surface is divided into big or small both sides, the curvature of the larger N-Side surf of area changes to be delayed in the less N-Side surf of area, with this, makes light through the curved sides deflection of described lens to area maximum on this exiting surface.This incidence surface comprises at least two quadratic surfaces or at least one shape free form surface of exiting surface as described, provides the side of extending forward direction and downward direction towards road surface according to the formula luminous intensity distribution.
As shown in Figure 1, 2, be applied to the LED light fixture of low position lighting, comprise: end cap 1, collision mat 2, lamp body 3, LED substrate 4, LED light source 5, LED lens 6, reflector 7, light penetrating panel 8, ray-screening board 9, LED driving power 10, electric support 11, respirator 12, water joint 13 etc.
This light fixture comprises 18 LEDs light sources 5, and wherein every six LEDs light sources 5 are packaged on a LED substrate 4 and form a LED light source assembly, and this light fixture has altogether three LED light source assemblies, and these LED light source assemblies provide illumination jointly.Wherein, every LEDs light source 5 disposes LED lens 6 and a reflector 7, and LED lens 6 are fixed on LED substrate 4, and reflector 7 is fixed on LED lens 6, and wherein, LED lens 6 cover LED light source 5, and reflector 7 is assemblied in lens 6 one sides.Certainly, the arrangement mode of quantity of light source and formation LED light source assembly can be also other quantity and mode, this quantity of light source and/or LED light source component application are in actual light fixture, generally all by certain spacing rule, arrange, but do not limit the number that this quantity of light source and/or LED light source assembly use, the technical program is not limited to this.
Lamp body 3 is the constant cross-section stretching structure, and described cross section is U-shaped structure, with reference to Fig. 1 and 2.During described LED light fixture horizontal positioned, the base in described U-shaped cross section and the floor projection on this base have an angle, with cooperated with LED lens 6, realize and adjust the luminous intensity distribution that extends forward direction and downward direction towards road surface.
LED light source 5 is placed in the stretching structure of lamp body 3 and is close to the bottom surface formation thermo-contact at lamp body 3 insole binding places by LED substrate 4, described thermo-contact refers to high conductivity material filling contact, and the bottom surface at place, described base is inwall plane relative with described stretching structure opening in described stretching structure.Ray-screening board 9 covers on LED substrate 4 and covers sealing wire and be fixed on lamp body 3.The outer wall of the U-shaped structure of lamp body 3 is provided with the multiple row radiating fin, and described radiating fin directly is exposed in outside air.Thereby at the inner good heat radiating passage that forms " LED light source → LED substrate → lamp body inwall → radiating fin → external world " of lamp body.
Thereby end cap 1 is assemblied in the both sides of the stretching structure of lamp body 3 and forms an open cavity, and wherein lamp body 3 is connected and fixed by thread mechanism with end cap 1, and LED substrate 4, LED light source 5, LED lens 6, reflector 7 and ray-screening board 9 are arranged in cavity.Light penetrating panel 8 is arranged on the cavity that covers described opening on lamp body 3, thereby light penetrating panel 8 and lamp body 3, end cap 1 surround an airtight cavity with lamp body inside.
Described end cap has position and/or the different installing component of closure, as the connecting hole position etc., to adapt to embedded or sucking-hanging type is installed.Specifically, prolong the direction perforate of light penetrating panel 8 sides on end cap 1, to adapt to embedded installation; Prolong the direction perforate perpendicular to light penetrating panel 8 on end cap 1, to adapt to sucking-hanging type, install.LED driving power 10 is placed in the radiating fin outside of lamp body 3 outer walls, and electrical appliance support 11 is connected and fixed LED driving power 10 and lamp body 3.
In addition, the present embodiment is outdoor application luminaire, also add the waterproof constructions such as collision mat, water joint, fluid sealant,, as respirator 12, water joint 13 being assemblied in the position of the upper contiguous LED driving power 10 of lamp body 3, make the integral protection grade be not less than IP65.Between end cap 1 and lamp body 3, junction is provided with collision mat 2; Sealant sealing is used in junction between light penetrating panel 8 and end cap 1, lamp body 3.
In the material part of whole light fixture, the material of all exposed structures all possesses certain corrosion-resistant, ageing resistace.Lamp body 3 adopts the aluminum alloy materials aluminium extruded moulding of high-qualitys, and is firm in structure, shock resistance is good, good heat dissipation effect; End cap 1 adopts the aluminium alloy compression casting moulding of high-quality, and structural strength is high, and is easy for installation, practical; Light penetrating panel 8 adopts high strength woven design safety glass, effectively suppresses dazzle, and structural strength is high, and anti-strain is strong, and light penetrating panel 8 inner surfaces are striped or woven design or frosted structure, further to reduce the light fixture dazzle; Reflector 7 adopts the higher white plastic injection mo(u)lding of reflectivity, the surface treatment of outer surface and the different morals of inner surface employing.Reduce dazzle and light pollution, improve light utilization efficiency; LED lens 6 adopt the transparent plastic precise forming of superb optical performance, as the PMMA(polymethyl methacrylate) or the PC(Merlon) plastics, luminous intensity distribution is accurate, and light transmittance is high.
As shown in Figure 3, for LED light source 5, with the LED lens 6 of LED light source 5 collocation and the reflector 7 that is placed in the side of these LED lens 6, be assembled into a LED light source unit, some LED light source cell array formulas are arranged and can be obtained the LED light source assembly.The planform of LED light source 5 does not limit.LED lens 6 leave screens, and reflector 7 is placed in described screens, perhaps also reflector 7 can be fixed on LED substrate 4 together with LED lens 6 use screws.
As shown in Figure 4, a plurality of LED light sources unit is assembled on same LED substrate 4, thereby obtains a LED light source assembly.LED light source 5 is arranged on LED substrate 4, and LED lens 6 are in the same place by the buckle close fit with LED reflector 7.Thereby be arranged on LED lens 6 on LED substrate 4 again and cover LED light source 5, LED lens 6, LED reflector 7, LED light source 5 and LED substrate 4 are assembled together.
Below discuss the realization of the LED light source unit that is formed by LED light source 5, LED lens 6 and reflector 7 in detail.
At first, LED lens 6 are described.For better emitting light path is provided, increase the efficiency of light energy utilization on road surface and the vertical and horizontal illumination uniformity on road surface, LED lens 6 have incidence surface and the exiting surface for this beam projecting of an indent for light source incident,, by the different axial arrangement of design exiting surface and incidence surface, make light by described two faces to the direction in space deflection of appointment.Can be realized by following two schemes substantially:
The first scheme-this incidence surface comprises at least two quadratic surfaces, and described curved surface is arranged side by side, and the curvature of described curved surface is along the orientation monotone variation of described curved surface; This exiting surface is a free form surface, and it has a line of demarcation this free form surface is divided into big or small both sides, and the curvature of the larger N-Side surf of area changes to be delayed in the less N-Side surf of area; Make light through the curved sides deflection of described lens to area maximum on the curved sides of curvature minimum on this incidence surface and this exiting surface with this;
The central shaft (being equivalent to Z axis in the following examples) that should as far as possible guarantee described incidence surface when wherein, described lens cover light source passes described light source position (being equivalent to O point in the following examples); Described line of demarcation, be one to be parallel to quadric orientation on incidence surface (orientation namely is equivalent to X-direction in the following embodiments, when being a plurality of quadratic surface, it is arranged also for arranging and extending on X-direction) and comprise the projection of plane on described exiting surface of the central shaft of incidence surface; Can be according to the deviation direction of desired emergent ray when lens are one-body molded, make quadric orientation existence one corresponding angle on the projection (namely being equivalent to Y direction in the following examples) of trend direction on horizontal plane that the curvature of free form surface on exiting surface changes and incidence surface.
Alternative plan-this exiting surface is a free form surface, and it has a line of demarcation this free form surface is divided into big or small both sides, and the curvature of the larger N-Side surf of area changes to be delayed in the less N-Side surf of area; This incidence surface comprises at least one shape free form surface of exiting surface as described, as be a plurality of as described in free form surface, described free form surface is arranged side by side, the trend that changes along the curvature of each free form surface of orientation of described free form surface consistent (be each free form surface in orientation be same direction side curved surface area greatly and curvature change gently, the less and curvature of the area of the curved surface of other direction side changes hurriedly); Make light change the curved sides deflection of area maximum on a mild side and this exiting surface to the curvature of each free curved surface on this incidence surface through described lens with this;
The central shaft (being equivalent to Z axis in the following examples) that should as far as possible guarantee described incidence surface when wherein, described lens cover light source passes described light source position (being equivalent to O point in the following examples); Described line of demarcation, be the trend direction (namely curved surface orientation when for a plurality of free form surface, namely be equivalent to X-direction in the following embodiments) that changes of a curvature that is parallel to free form surface on incidence surface and the projection of plane on described exiting surface that comprises the central shaft of incidence surface; Can be according to the deviation direction of desired emergent ray when lens are one-body molded, the trend direction existence one corresponding angle that the curvature of free form surface on the projection (namely being equivalent to Y direction in the following examples) of trend direction on horizontal plane that the curvature of free form surface on exiting surface changes and incidence surface is changed.
Because above-mentioned two kinds of main implementation principles are identical, therefore only take indent light inlet face in the first scheme, comprise that two quadratic surfaces are described as example below, other implementations, contain the structure of a plurality of quadratic surfaces or at least one free form surface as indent light inlet bread, just repeat no longer one by one.In addition, above-mentioned angle arranges as required, in the embodiment of this programme, for convenience, only with X-axis and Y-axis, be an angle of 90 degrees and be described, but this programme is not limited to this.
Comprise that take indent light inlet face in the first scheme two quadratic surfaces describe LED lens 6 as example.
For convenience of subsequent descriptions, introduce a three-dimensional rectangular coordinate system herein, as shown in Figure 5, wherein X-axis is corresponding to the width (being left and right directions) of LED lens 6, Y-axis is corresponding to the length direction (being fore-and-aft direction) of LED lens 6, Z axis is corresponding to the short transverse (being above-below direction) of LED lens 6, and simultaneously, Z axis is also the optical axis of LED light source 5.Take the optical axis (Z axis) of LED light source 5 as benchmark, LED lens 6 cover on LED light source 5 and the central shaft of the indent incidence surface of LED lens 6 and the optical axis coincidence of LED light source 5, namely make the central shaft of the indent incidence surface of LED lens 6 also be Z axis.Can change peripheral structure except lens incidence surface and exiting surface so that fixed reflector.
Fig. 6 is the view of not ipsilateral of the LED lens 6 of corresponding diagram 5, with reference to Fig. 6 c, wherein 1a is exiting surface, but this exiting surface 1a and be a monoblock sphere curved surface unlike traditional lens exiting surface, neither be formed by the smooth connection of polylith curved surface, this curved surface fits to curve (being commonly referred to as bus) by a plurality of discrete points and converts curved surface to again, and in fact it is free form surface.With reference to Fig. 6 a, 6b and 6c, this exiting surface 1a is symmetrical about Y-axis.Centered by initial point, choosing X-axis and the plane of Z axis formation and the intersecting lens of exiting surface 1a is line of demarcation, this exiting surface is divided into big or small two parts by described line of demarcation, the positive direction surface area of Y-axis is large and the curvature variation is comparatively slow, the surface area of Y-axis negative direction is less and the curvature variation is very fast, the purpose of doing like this is to allow light be partial to the positive axis of Y-axis, i.e. directive direction of traffic (referring to Figure 11) as far as possible.
As shown in Figure 6 b, the cross section of Y-direction, after the light of unspecified angle incides the incidence surface of LED lens 6, enter the angle of light of LED lens 6 less than incident ray, and namely this incidence surface plays the effect of towards the positive direction side of Y-axis, slightly dispersing to light.
For exiting surface, when light marches to exiting surface because light is to be passed to air by medium, thereby the angle of emergence is greater than incidence angle (this incidence angle is the angle of emergence of incidence surface), the area that the curvature that is positioned at central shaft left side (Y-axis positive direction side) changes curved surface slowly greatly, so most light are all to change the refraction of curved surface slowly through curvature to turn to the positive direction lateral deviation of Y-axis, and slightly disperse.
Note, guarantee that the central shaft (chain-dotted line) of indent incidence surface overlaps with the optical axis (chain-dotted line) of light emitting diode.
In Fig. 6, incidence surface is to be formed by connecting along the directional smoothing of X-axis by different quadratic surface 2a, the 2b of two amount of curvature, with reference to Fig. 6 d and 6e, this incidence surface is symmetrical about X-axis, be in the curved surface 2b curvature of X-axis positive direction less than the curved surface 2a that is in the X-axis negative direction, the purpose of doing like this is to allow light be partial to the negative semiaxis of X-axis as far as possible, be light downward bias, directive road surface (referring to Figure 11).
As shown in Figure 7a, the cross section of directions X, when the light of unspecified angle incided the incidence surface of LED lens 6, because light is to be passed to medium by air, the angle of emergence was less than incidence angle.On incidence surface, the curved surface that curvature is less is positioned at X-axis positive direction side, the curved surface (part of irising out in Fig. 7 a) of the overwhelming majority on quadratic surface, on it, normal direction of any point is pointed to upper left side (X-axis positive direction side), thus most light will be to the negative direction lateral deviation folding of X-axis.
For exiting surface, because light is to be passed to air by medium, the angle of emergence is greater than incidence angle (this incidence angle is the angle of emergence of incidence surface), the more multidirectional X-axis negative direction of the most emergent raies lateral deviation in central shaft this moment left side turns, the more multidirectional X-axis positive direction of the most emergent raies lateral deviation on central shaft right side turns, and the emergent ray deflection on central shaft right side is more than the emergent ray in central shaft left side; Generally, the emergent ray through LED lens 6 is played the effect of slightly gathering to central shaft.
Because this light fixture is applicable to low level setting height(from bottom) below 1.5 meters, thereby the design of LED lens 6 should make the deflection angle of emergent ray should be not excessive according to demand, otherwise possibly can't shine whole road surface.Based on above characteristics, described LED lens 6 are integrated the light that is sent by LED light source 5 by the mode of refraction, total reflection, redistribute the light path of emergent ray.Make most light follow the outgoing of car direction, simultaneously, glazed thread must, to road surface side deflection, be beneficial to more light is projected road surface (referring to Figure 11) in vertical road plane.
Can, with the suitable angles of LED lens 6 rotation, generally make the Y direction of the LED lens 6 of each LED light source unit, with the orientation of the LED light source unit of whole LED light source assembly, one 5~10 angles of spending be arranged according to actual needs.As shown in Figure 8, this angle is regulated according to the mounting distance of light fixture.LED lens 6 and LED reflector 7 are used in conjunction with the emitting light path that provides better, increase the efficiency of light energy utilization on road surface and the vertical and horizontal illumination uniformity on road surface.
Below, reflector 7 is described.As shown in Figure 9, described reflector 7 is arranged on LED lens 6 and is positioned at curved surface one side of the Y-axis negative direction side of LED lens 6 exiting surfaces, and the draw-in groove of the screens of reflector 7 and LED lens 6 closely cooperates and facilitates assembling product.
In order to reduce dazzle and light pollution, the inner surface of reflector 7 (reflecting surface) is quadratic surface or free form surface, the electrodepositable highly reflective material to be to obtain mirror-reflection effect or diffuse effect, if use the higher white plastic of reflectivity its inner surface can not deal with.Its effect be with the light reflection of Y-axis negative direction (the less curved surface of lens exiting surface) to the Y-axis positive direction, this part light will follow the outgoing of car direction, not only reduce dazzle and also greatly improve the utilization ratio of luminous energy.
For the arrangement mode of a plurality of LED light sources unit of Fig. 8, the outer surface of reflector 7 may cause reflection to the light of the LED light source unit outgoing that is arranged in its back, thereby causes the unfavorable factors such as dazzle.In order to reduce or to weaken this kind unfavorable factor, the outer surface of described reflector 7 must be done the processing such as erosion line or frosted to break up the light that shines this outer surface from a rear LED light source unit, but this outer surface there is no fixed profile.Certainly, if the spacing of the LED light source unit of light fixture enough greatly also can not done the processing such as erosion line or frosted.
In addition, referring to Figure 10 a, along the top view of road direction, the light of light fixture outgoing is as far as possible along the direction of traffic irradiation, and the distance of irradiation is near the spacing of two lamps; And importantly can avoid light oppositely to penetrate,, in case shine driver's eyes, produce the unfavorable factors such as dazzle; In addition, referring to Figure 10 b, at vertical road direction, the light of light fixture outgoing can photograph as much as possible to road surface, the distance of this direction irradiation is near the width of road.To the luminous intensity distribution of the actual test of light fixture referring to Figure 11.Described LED light source unit uses in the ordinary course of things in pairs, namely is divided into and is arranged on road left side and right side.Two kinds of LED light source unit (shape of incidence surface is relative) except the incidence surface difference of lens of relatively installing, remainder is all identical, assembles also identical with fixed form.For convenient for assembly, can also modify to LED lens 6 bodies, this structure only needs LED lens 6 are stuck on LED substrate 4, and is easy to operate, greatly improves packaging efficiency.
Above-mentioned explanation illustrates and has described some preferred embodiments of the present invention, but as previously mentioned, be to be understood that the present invention is not limited to the disclosed form of this paper, should not regard the eliminating to other embodiment as, and can be used for various other combinations, modification and environment, and can in invention contemplated scope described herein, by technology or the knowledge of above-mentioned instruction or association area, change.And the change that those skilled in the art carry out and variation do not break away from the spirit and scope of the present invention, all should be in the protection domain of claims of the present invention.