CN102107663B - Top cover of electric locomotive - Google Patents
Top cover of electric locomotive Download PDFInfo
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- CN102107663B CN102107663B CN2011100388422A CN201110038842A CN102107663B CN 102107663 B CN102107663 B CN 102107663B CN 2011100388422 A CN2011100388422 A CN 2011100388422A CN 201110038842 A CN201110038842 A CN 201110038842A CN 102107663 B CN102107663 B CN 102107663B
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- insulating composite
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Abstract
The invention relates to a top cover of an electric locomotive body, wherein the top of the electric locomotive is provided with a pantograph region; the periphery of the pantograph region is provided with an insulation composite material layer; a pantograph installation seat is pre-buried at the center of the insulation composite material layer; and a layer for eliminating static or corona is installed outside the downmost insulation composite material layer. According to the invention, the electric locomotive and the electric motor unit can be used in special environments (such as high altitude regions and polluted regions); and the application regions of the electric locomotive and the electric motor unit are expanded.
Description
Technical field
The present invention relates to a kind of top cover of electric locomotive car body.
Background technology
Present electric locomotive, electric rail car group top cover material therefor all are metallic material, and be on-insulated.Receiving stream system stream is to be installed on the top cover through insulator, generally, according to present top cover and receive the distance between the streaming system, receives the insulator on the streaming system can satisfy insulating requirements.But for certain particular surroundings, for example at high altitude region, because the air insulation degradation, original design just can not ensure insulating power.Use in the case, will increase usually that to be flowed be the insulation distance between stream and top cover.But because the restriction of vehicle gauge of the locomotive, the way of employing is to compress top cover apart from the distance between rail level, or improvement receives streaming system.But in some cases, the compression top cover can cause vehicle body space to reduce apart from the distance between rail level, and the headroom of doorframe does not meet related standard requirements, or occur some other influence the factor (like the ventilation of locomotive etc.) of locomotive operation; Receive streaming system under existing technical conditions, can not increase its insulation distance and improve.
Summary of the invention
The purpose of this invention is to provide a kind of electric locomotive top cover, solve locomotive or motor train unit in gauge restriction or heavily contaminated area, being installed in being flowed on the top cover is the not enough problem of insulation distance of stream and top cover.
Electric locomotive top cover provided by the invention; The zone of pantograph is installed on the roof and is provided with the insulating composite material layer on every side; The pantograph mount pad is embedded in the middle of the insulating composite material, is outside equipped with at nethermost insulating composite material layer and eliminates static or corona layer.
According to embodiments of the invention, said elimination static or corona layer can be taked following concrete mode.A kind of is outside the insulating composite material layer, to be coated with electroconductive paints; Another kind of mode is at insulating composite material layer external pasting layer of steel wire net.As be coated with electroconductive paints and then contact with corrosion-resistant steel on being installed in top cover through electroconductive paints and form ground connection, eliminate in the insulating barrier bottom issuable static or corona; As paste wire net, and then draw grounding jumper and form ground connection, eliminate in the insulating barrier bottom issuable static or corona; As paste the corrosion-resistant steel wire net, and then contact with the corrosion-resistant steel mounting guide rail that top cover is installed and form ground connection through the corrosion-resistant steel wire net, eliminate in the insulating barrier bottom issuable static or corona.
Said insulating composite material layer can extend to whole roof, and promptly the insulating composite material top cover replaces the original metallic top cover and on casting coping, covers the structure of insulating composite material.It is to be employed in folder foamed materials 12 between the double insulation composite layer; The pantograph mount pad is embedded in the middle of the insulating composite material; The mount pad of other equipment of roof also or be embedded in the middle of the insulating composite material or stick on the bottom of insulating composite material nexine is outside equipped with at nethermost insulating composite material layer and eliminates static or corona layer.
According to embodiments of the invention 1; Pantograph mount pad place at casting coping forms the peviform structure; The peviform structure content is received the pantograph mount pad in the insulating composite material; Other each equipment mount pads are embedded in the middle of the insulating composite material, on insulating composite material and lower surface that the steel top cover contacts, are provided with and eliminate static or corona layer.
Because of insulating composite material 3 is to be connected with casting coping 1 through bonded adhesives 4, for making things convenient for gluing, the peviform structural base at the pantograph mount pad place of casting coping is the removable cover of a bolt together.For eliminating the electrostatic charge that possibly on removable cover, produce, removable cover and car body are connected together with grounding jumper.
According to embodiments of the invention 1; Before insulating composite material layer and steel top cover are bonding; Be placed on the steel top cover on the frock of level earlier; Insulating composite material layer location, leveling (upper surface of guaranteeing three pantograph mount pads is on same plane), leveling method is: at casting coping and the contacted three corrosion-resistant steel places of insulating composite material layer lower surface electroconductive paints, be provided with polylith corrosion-resistant steel bearing cap shim again; The upper surface of guaranteeing three pantograph mount pads through the quantity of increase and decrease corrosion-resistant steel bearing cap shim is on same plane, and guarantees that the electroconductive paints of insulating composite material layer lower surface contacts with stainless steel or stainless steel bearing cap shim.
The muscle that protrusion is arranged on the insulating barrier, the muscle of protrusion are the rigidity that increases insulating barrier on the one hand, are to make things convenient for gluing on the other hand.Around the insulating composite material with the pantograph mount pad around the outside face at muscle and the pantograph mounting pot place on outer (interior) gluing place of muscle, steel top cover or the steel top cover through protrusion form the cavity of a gluing; Glue is clamp-oned the cavity place through pressure, forms firm bonded structure (see figure 2).
The below of the peviform structure at the pantograph mount pad place of casting coping is a removable cover.For eliminating the electrostatic charge that possibly on removable cover, produce, removable cover and car body are connected together with grounding jumper.
Insulating top cover is nontoxic, tasteless; Low temperature resistant, high temperature creep-resisting have good toughness and high intensity, can be in-50 ℃ ~ 80 ℃ scope with the intensive ultraviolet condition under long-term use, ageing resistance is good; Pulling strengrth is 170 MPa ~ 500MPa, and bending strength is 220 MPa ~ 400 MPa, but proportion has only 1/4 ~ 1/3 of steel; Have the excellent electric insulation performance, thick its frequency breakdown voltage of insulating barrier of 15mm is greater than 75kV; Have good thermal property, coefficient of thermal conductivity is 1/1000 ~ 1/100 of a metallic material, and has excellent fireproof performance, oxygen index (OI) >=32.
Insulating composite material can be organic toughened glass or other insulating material that satisfies above-mentioned condition.
The present invention can (like high altitude region, IA) use electric locomotive, electric rail car group under particular surroundings, enlarged the application region of electric locomotive, electric rail car group.
In express locomotive or motor train unit, light-weight design is difficult point of car body (or vehicle) design-calculated, and the present invention also provides a kind of structure and method for the top cover light-weight design of high machine locomotive or motor train unit.
Description of drawings
Fig. 1 is the birds-eye view of the embodiment of the invention 1;
Fig. 2 be among Fig. 1 A-A to cutaway view;
Fig. 3 be among Fig. 1 B-B to cutaway view;
Fig. 4 is the birds-eye view of the locomotive header that provides of the embodiment of the invention 2;
Fig. 5 be among Fig. 4 C-C to cutaway view;
Fig. 6 be among Fig. 4 D-D to cutaway view;
Fig. 7 is the partial enlarged drawing among Fig. 5.
Wherein: 1-casting coping, 2-stainless steel sheet, 3-insulating composite material, 4-bonded adhesives; 5-pantograph mount pad, 6-electroconductive paints or wire net, 7-removable cover, 8-grounding jumper; 9-pantograph mount pad, 10-insulating composite material, 11-wire net or conductive oil enamelled coating; 12-foam sandwich of layers, the 13-top cover plays flap seat, and 14,15,16-equipment mount pad.
The specific embodiment
Like Fig. 1,2, shown in 3, the electric locomotive top cover that the embodiment of the invention provides, the insulating composite material layer 3 that comprises casting coping 1 and on casting coping, cover.In casting coping 1, pantograph mount pad position forms depression, so that the height of carrying, gluing and reduction pantograph.Pantograph mount pad 5 is embedded in insulating composite material 3 inside.Insulating composite material layer 3 is connected with casting coping 1 usefulness bonded adhesives 4, scribbles one deck electroconductive paints 6 at the lower surface of insulating composite material layer 3, and the electroconductive paints 6 of the lower surface of insulating composite material layer 3 forms ground connection through stainless steel sheet 2.The leveling of pantograph attachment face realizes through adding the stainless steel sheet adjusting pad at stainless steel sheet 2 places.
Removable cover 7 is arranged below the pantograph mounting pot, also have a grounding jumper 8 on it.
Shown in Fig. 4-7; The embodiment of the invention provides a kind of electric locomotive top cover; Comprise two-layer insulating composite material layer 10, folder foamed materials 12 between the insulating composite material layer, pantograph mount pad 9 is embedded in the middle of the insulating composite material; Each equipment mount pad 14,15,16 is embedded in the middle of the insulating composite material or sticks on the foot of insulating composite material, and insulating composite material layer below is provided with wire net or conductive oil enamelled coating 11 outward.
Claims (8)
1. electric locomotive top cover is characterized in that the zone of pantograph being installed and being provided with the insulating composite material layer on every side, and the pantograph mount pad is embedded in insulating composite material inside, is provided with at the lower surface of insulating composite material layer and eliminates static or corona layer.
2. electric locomotive top cover according to claim 1 is characterized in that described elimination static or corona layer are conductive oil enamelled coating (6), and conductive oil enamelled coating (6) contacts with the casting coping car body and forms ground connection.
3. electric locomotive top cover according to claim 1 is characterized in that described elimination static or corona layer are wire nets, and wire net is drawn grounding jumper (8) and formed ground connection.
4. electric locomotive top cover according to claim 1 is characterized in that described elimination static or corona layer are the corrosion-resistant steel wire nets, and the corrosion-resistant steel wire net contacts with the corrosion-resistant steel mounting guide rail that top cover is installed and forms ground connection.
5. electric locomotive top cover according to claim 2 is characterized in that locating to form the peviform structure at the pantograph mount pad (5) of casting coping (1), and the peviform structure content is received and is embedded in the pantograph mount pad in the insulating composite material.
6. electric locomotive top cover according to claim 5 is characterized in that the below of the peviform structure that the pantograph mount pad (5) of casting coping (1) is located is a removable cover (7).
7. electric locomotive top cover according to claim 5; It is characterized in that casting coping (1) and contacted three positions of insulating composite material layer (3) lower surface conductive oil enamelled coating (6); Be provided with polylith corrosion-resistant steel bearing cap shim; The upper surface of guaranteeing three pantograph mount pads through the quantity of increase and decrease corrosion-resistant steel bearing cap shim is on same plane, and guarantees that the electroconductive paints of insulating composite material layer lower surface contacts with stainless steel or stainless steel bearing cap shim.
8. electric locomotive top cover according to claim 1; It is characterized in that top cover is made up of insulating composite material; At least comprise two-layer insulating composite material layer; Between the insulating composite material layer, press from both sides foamed materials (12), the mount pad of other each equipment also is embedded in the middle of the insulating composite material or sticks on the bottom of insulating composite material nexine, is outside equipped with at nethermost insulating composite material layer and eliminates static or corona layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011100388422A CN102107663B (en) | 2011-02-16 | 2011-02-16 | Top cover of electric locomotive |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011100388422A CN102107663B (en) | 2011-02-16 | 2011-02-16 | Top cover of electric locomotive |
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CN102107663A CN102107663A (en) | 2011-06-29 |
CN102107663B true CN102107663B (en) | 2012-10-31 |
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Families Citing this family (4)
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CN104718118B (en) * | 2012-09-12 | 2017-07-28 | 勃姆巴迪尔运输有限公司 | The rail vehicle for the current collecting equipment fixed with Acoustic Optimization |
CN103481898B (en) * | 2013-10-14 | 2016-05-25 | 株洲电力机车广缘科技有限责任公司 | A kind of electric locomotive top insulating materials top cover and preparation method thereof |
CN106032146A (en) * | 2015-03-20 | 2016-10-19 | 瓦列尔股份有限公司 | Vehicle compact top board and manufacture method thereof |
CN110435431B (en) * | 2019-09-10 | 2021-06-04 | 中车株洲电力机车有限公司 | Rail transit vehicle and connecting assembly for connecting pantograph and vehicle roof thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2880604A1 (en) * | 2005-01-11 | 2006-07-14 | Alstom Transport Sa | Rail transit car, has high voltage roof equipments, each with support frame fixed on roof through elastic terminals interposed between roof and frame, where each frame has phonic insulator extending on surface of frame |
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JP3479179B2 (en) * | 1996-03-29 | 2003-12-15 | 財団法人鉄道総合技術研究所 | Railway system for preventing railway vehicle and overhead contact accidents |
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2011
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2880604A1 (en) * | 2005-01-11 | 2006-07-14 | Alstom Transport Sa | Rail transit car, has high voltage roof equipments, each with support frame fixed on roof through elastic terminals interposed between roof and frame, where each frame has phonic insulator extending on surface of frame |
Non-Patent Citations (1)
Title |
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黄学君.电力机车顶盖结构设计.《机车电传动》.2010,(第6期),22-26. * |
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