CN1021064C - Cloisonne health care ball and its making technology - Google Patents

Abstract

The present invention provides a cloisonne body building ball and a making method thereof. The present invention has the making process that the buckled and welded ball-shaped iron tire with a sound board inside is shaped and ground; then, copper plating, thread pinching and acid cleaning are carried out; enamel material or brilliant white is spread and beat on the surface of the ball body with a copper plating layer after the acid cleaning; then, enamel burning, blue pointing, blue burning and polishing are carried out; finally, the product is produced by surface processing.

Description

Cloisonne health care ball and its making technology

The present invention relates to a kind of ball for health and manufacture craft thereof, particularly a kind of cloisonne ball for body-building and manufacturing process thereof, it belongs to the A63B classification.

Strengthen the elderly's hand activities, to brain tonic, strengthen the elderly's hearing, relax the muscles and stimulate the blood circulation, prevent that hand tremor and upper limb numbness all have certain function of health care, therefore, the elderly often utilizes two strandings of ball in hand to roll and shake to ring to reach this purpose.This ball is commonly referred to as ball for health, and the kind of ball for health is a lot, and comparatively common having is following several.

Metal health ball:, make photosphere at metal ball body outside surface plating one deck chromium.Install upper sounding board and small ball additional in the spherical shell inner chamber that also has, make the ball for health that can produce sound equipment.The shortcoming of this class ball for health is, when holding winter by enure, because the heat conductivity of metal is strong, the people felt cold, and is subject to the pollution of Chinese mark and gets rusty or produce coming off of chromium layer in summer.Itself do not have art and appreciate and artistic reserve value, because decorative pattern and bright colour are not arranged on the extexine of this class ball.

So for many years, people attempt to produce cloisonne ball for body-building always.Making is meticulous, bright in luster because cloisonne handicraft has, and moulding is true to nature, and therefore the plurality of advantages of never fading had both had value of art appreciation preferably, had higher technology reserve value again.Since present cloisonne workmanship all on the copper tire weldbonding flat copper silk form by filling enamel then to fire.And ball for health is that the cavity spheroid that soundboard and steel ball can send sound equipment is housed in a kind of, and melodious sound equipment has only with the iron tire and just can send, but the glaze layer of cloisonne can only just can combine with red copper again, succeeds in developing so have acoustic cloisonne ball for body-building for many years always.

Someone attempts the difficult problem that outside iron tire red copper plating layer solves the cloisonne ball for body-building rest, but because shrinking percentage difference between iron tire and the outer copper plate, and coating again as thin as a wafer, difficult being combined as a whole on a spheroid, particularly the cloisonne work in-process will carry out the several enameling, the glaze layer then can produce that different expansions produces coating and the glaze layer bursts apart or delamination because of heating causes copper plate and iron tire in enameling, also can at high temperature produce the oxygenizement of copper simultaneously and coating is as thin as a wafer disappeared, cause many pits of glaze layer.So also succeed in developing so far.

But cloisonne ball for body-building is a kind of product with fine domestic market, particularly world market, thereby has the people to develop a kind of imitative cloisonne ball for health, the technology of CN87213247 patent disclosure that Here it is.It is by pouring into a mould or injection moulding one deck epoxy resin layer at iron tire extexine, then pattern is coated with and is bonded at its extexine and draws a picture and make imitative cloisonne ball for health with certain color and a small amount of decorative pattern, but its deficiency is that the ball epoxy layer is afraid of acid, To Be Protected from Heat without the sweat mark, is afraid of to be subjected to humidity, and its color is faded easily.Particularly its outer field chromatograph and decorative pattern are sticking to be put on the top, and both insecure, its color and pattern are also very single, more do not have a stereoeffect of the multi-level pattern of cloisonne handicraft.Also without collision, particularly in the winter time, resin layer is hard and crisp, and the outside surface of itself and iron ball shell does not have any being connected in addition, thereby very easy coming off, so its result of use, effect of art appreciation are all not ideal.

Particularly along with the raising of people's living standard and the needs of world market, people not only need ball for health can satisfy the body-building needs, and hope obtains the appreciation of aesthetic when rubbing object for appreciation body-building with the hands, but it is different from existing other artistry cloisonne handicraft is made tire entirely with pure red copper manufacture method again, because the red copper tire can not send melodious sound equipment, cost is high too, and the ball for health that is unsuitable for fair average quality adopts.So the development of cloisonne ball for body-building is very necessary.

90110002.1 disclose a kind of cloisonne ball for body-building and manufacturing process thereof in number application case, its primary process is: punching out two halves iron tire, then, freezed and link the copper tire in be welded spherical iron tire outside that the two halves iron tire of soundboard buckles weldering and make-up postwelding, inside, so that fill enamel, enameling, the emphasis of this invention is in order to solve the problem of cloisonne ball for body-building rest, therefore just at the outside bit copper tire of buckleing of iron tire, though solved the difficult problem of rest like this, but it is complicated that the production technique that makes this ball for health becomes, because not only need to do the copper tire, also need the copper tire is heat-treated, smear welding agent, freeze and the copper tire of make-up postwelding carries out shaping, pickling.Therefore and the many technology that increases not only makes production efficiency low, and caused the rising of cost, particularly price is more expensive and red copper layer tire that the source is nervous more caused the rising of cost.

Purpose of the present invention just is to overcome the above-mentioned shortcoming and defect of existing in prior technology, and a kind of manufacture craft is simple, replace the copper tire that freezes with copper facing novel cheaply cloisonne ball for body-building and manufacturing process thereof are provided.

Effect of the present invention is:

Therefore the copper tire owing to do not need to freeze has been cut down from making the copper tire to a series of manufacture crafts to its shaping, and the Production Flow Chart of enhancing body resistance ball is shortened dramatically, and production efficiency greatly improves, and production technique is more simplified.

In addition, owing to cancelled the nervous red copper tire that costs an arm and a leg, originates, thereby make product cost reduce by 40～50% than original.

Processing step of the present invention is: referring to Fig. 1

Punching out two halves iron tire, the spherical iron tire of soundboard and steel ball and make-up postwelding of then inside being welded carries out the shaping polishing, carry out copper facing-wire inlay-pickling then, on the spherome surface that has copper plate after the pickling, spread and beat enamel material or brilliant white, then paint enamel metal ware-fill enamel-enameling-polishing, after appearance is treated as product.

The present invention has done to realize after the significant improvement on the basis of our application case formerly 90110002.1, so it has easier manufacture craft and lower cost.

Prove through our test of many times, can replace button bit copper tire with the way of copper plate, but the glaze layer easily takes off a difficult problem of splitting must solve enameling the time, therefore, we have adopted the novel process of spreading dozen enamel material or brilliant white.Substitute original copper plies with enamel or brilliant white layer, make between iron tire outside surface and the Jingtai blue glaze layer by the enamel layer close and firm behind the sintering combine.

Be described in detail below in conjunction with 1 pair of manufacture craft of the present invention of accompanying drawing.

Because after having beaten enamel material or brilliant white powder, will paint enamel metal ware; the temperature of Beijing enamel is higher; thereby very thin copper plate oxidation is disappeared; and be welded with copper wire position copper plate and do not disappear pinching, because there are the copper wire of the weldering of pinching and the protection of scolder in this position, thereby; the temperature at this position is low; under this temperature, wire inlay with the iron tire outside the copper layer just sintering together, and the copper plate that does not have other position wire inlay disappears and is had the enamel layer of better keying action to replace with iron.

When have the position of enamel layer to fill enamel at sintering-enameling after, Jingtai blue glaze layer just is closely as one with enamel layer, solved under the no copper tire situation, an iron tire and a Jingtai blue glaze layer bonded difficult problem, because enamel or brilliant white layer are not only grabbed iron but also grab indigo plant, and its wide material sources, price is low, particularly it has higher hardness and smooth finish, the blue ball for health of the scape that processes is not afraid of is bumped, be not afraid of and fall.

Because the present invention has solved with copper facing and has wired inlay and iron tire bonded problem, solved the difficult problem that Jingtai blue glaze layer combines with the iron tire with beating enamel or brilliant white, thereby cut down system copper tire, thermal treatment, cooled off, smeared welding agent, pressing mold, freezed, die sinking, shaping nine procedures, and removed higher copper tire and the welding agent of cost.And the spheroid that goes out with this explained hereafter is not afraid of to bump and is fallen, and apparent mass is better.

The constitutional features of the cloisonne ball for body-building that utilizes technology of the present invention and produce is as follows: referring to Fig. 2

A kind of cloisonne ball for body-building, the soundboard 3 of steel ball 2 is housed in weldering is connected with in its cored iron tire 1, it is characterized in that: in iron tire appearance and wiring inlay outside it copper plate 5 is arranged between the pattern 4, between iron tire appearance and its outer field scape blue glaze layer pattern 6, enamel or brilliant white layer 7 are arranged.

Be one embodiment of the present of invention below.

(1) system iron tire: the two halves spherical shell that punching press is good is heat-treated, and treats that its cooling back weldering connects soundboard, and copper ball and button weldering are a spheroid, the shaping of polishing at last;

(2) will polish spheroid after the shaping immerses in the coating bath and carries out copper facing;

(3) wire inlay and make picture;

(4) pickling;

(5) spread equably with the spherome surface of dusting cover after the pickling and break the enamel material;

(6) spheroid that will accomplish fluently the enamel material is put into and is burnt stove and paint enamel metal ware;

(7) fill enamel by required pattern and color at the position that enamel layer is arranged;

(8) carry out enameling;

(9) polishing;

(10) surface treatment.

Claims (2)

1, a kind of manufacturing process of cloisonne ball for body-building, the steps include: punching out two halves iron tire, then, the inside spherical iron tire that the two halves iron tire of soundboard buckles weldering and make-up postwelding that is welded is carried out the shaping polishing,----the wiring inlay----pickling of carrying out copper facing then, spread on the spherome surface that has copper plate after the pickling and beat enamel material or brilliant white, then paint enamel metal ware that----filling enamel,----enameling----polishing is after appearance is treated as product.

2, a kind of cloisonne ball for body-building, the soundboard 3 of steel ball 2 is housed in weldering is connected with in its cored iron tire 1, it is characterized in that: in iron tire appearance and wiring inlay outside it copper plate 5 is arranged between the pattern 4, between iron tire appearance and its outer field scape blue glaze layer pattern 6, enamel or brilliant white layer 7 are arranged.

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