A kind of construction method of high-power LED lighting fixture and standard interface LED lamp holder
Technical field
The present invention relates to a kind of construction method and standard interface LED lamp holder of high-power LED lighting fixture, belong to the LED lighting technical field.
Background technology
The LED light emitting diode illuminator has advantages such as the easy control of luminous efficiency height, illumination direction and brightness, and the luminous efficiency of current LED illuminating lamp can surpass 70LM/W mostly, has more power savings advantages than traditional electricity-saving lamp.The green light LED luminous efficiency can be up to 683LM/W in theory; The theoretical efficiency of white light LEDs also can reach 182.45LM/W, so the space that the LED illumination efficiency promotes is huge.
In existing high-power LED lighting fixture design, high-powered LED lamp such as street lamp particularly, reason owing to heat radiation, during high-power LED lamp of assembly, adopt LED optical mode group, driving power and the design of lamp housing three in one, promptly parts such as LED optical mode group, driving power and lamp housing must form a complete production network.This has brought the manufacturing cost height, has used a series of fatal problems such as inconvenience, maintenance difficult for the LED lighting.At first make to go up the unified standard production that can't realize the whole nation and even the whole world, cause product specification many, batch less, price is high; Next is that each tame product is of all kinds, and not general mutually, a LED lighting consumer may relate to the product of several families and even tens of family factory; LED optical mode group, driving power, lamp housing integral body need be taken off maintenance during the three products fault, be very easy to form defectives such as fault extension and maintenance delay, maintenance cost is high.These defectives have greatly restricted promoting the use of of great power LED, are the hard defects in the high-power LED lighting fixture product promotion.
Summary of the invention
The objective of the invention is to, a kind of construction method and standard interface LED lamp holder of high-power LED lighting fixture is provided.It can make the LED lighting reduce production link significantly, improve production lotization, help the industrialization of LED energy-saving illumination product.
Technical scheme of the present invention: a kind of construction method of high-power LED lighting fixture, it is characterized in that: be assembled on the lamp socket by standard interface (fixedly specification interface) the LED lamp holder that uses the one or more LED of being integrated with optical mode groups and drive power supply, form high-power LED lighting fixture.
In the construction method of aforesaid high-power LED lighting fixture, the heat radiation of described each standard interface LED lamp holder conducts on the lamp socket by the attaching parts of its lamp holder, unifies heat radiation by the thermal component of lamp socket.Lamp socket can provide radiating condition for street lamp lamp socket, Tunnel Lamp lamp socket, floodlight lamp socket or room lighting lamp socket etc. and possess all kinds of light fixtures of installation code interface LED lamp holder.
In the construction method of aforesaid high-power LED lighting fixture, described attaching parts (standard interface or fixedly specification interface) are flange attaching parts, snap ring attaching parts, the parts that are threaded, bayonet socket attaching parts or jump ring attaching parts.
A kind of standard interface LED lamp holder is characterized in that: comprise lamp bracket, and the lamp pearl integration module that has been provided with in the lamp bracket LED optical mode group and drive power supply integrated, and lamp bracket and lamp pearl integration module be provided with the superconduction graphite pads between the two, and lamp bracket is provided with through wires hole.
In the aforesaid standard interface LED lamp holder, described lamp bracket is provided with flange and is fixed on the lamp socket by screw; Perhaps be provided with screw thread, bayonet socket or jump ring, respectively be fixed on lamp socket on base be connected, form heat conduction with lamp socket and be connected, base is threaded block, bayonet mount or clip spring seat; And be equipped with the superconduction graphite pads between each fixed structure.
In the aforesaid standard interface LED lamp holder, flange screw pore size distribution circular diameter on the lamp bracket or base screw pore size distribution circular diameter according to LED power different mining with several unified given sizes, so that realize producing, safeguarding standardization.LED power is when 30W is following, and the distribution circle diameter is 60~80mm; During 30W~50W, the distribution circle diameter is 80~100mm; During 50W~100W, the distribution circle diameter is 100~120mm.
In the aforesaid standard interface LED lamp holder, also be provided with lens on the described lamp bracket, lens are convex lens or plano lens, and lens are fixed on the lamp bracket by adhesive or lens gland.
In the aforesaid standard interface LED lamp holder, described through wires hole links to each other with the waterproof connector; Also be provided with the elevated-temperature seal pad between described lamp bracket and the lens; Also be provided with the cavity of storage superconducting fluid in the described lamp bracket, and be full of superconducting fluid, be convenient to control transfer of heat.
A kind of standard interface LED lamp holder, it is characterized in that: comprise lens, lens are provided with groove, the lamp pearl integration module that has been provided with in the groove LED optical mode group and drive power supply integrated, on lens, lens are provided with through wires hole to lamp pearl integration module with adhesive.
In the aforesaid standard interface LED lamp holder, described lens are screwed on lamp socket by snap ring; There is the elevated-temperature seal pad to cushion between lens and the snap ring.
In the aforesaid standard interface LED lamp holder, the screw hole distribution circle diameter on the snap ring according to LED power different mining with several unified given sizes, so that realize producing, safeguarding standardization.LED power is when 30W is following, and the distribution circle diameter is 60~80mm; During 30W~50W, the distribution circle diameter is 80~100mm; During 50W~100W, the distribution circle diameter is 100~120mm.
Compared with prior art, the present invention cooperates different light fixture peripheral components such as lamp socket to remove to set up high-power LED lighting fixture by using a standard interface LED lamp holder that is integrated with LED optical mode group and driving power, feasible production standard interface LED lamp holder separately and lamp socket also can carry out independent production by the lamp holder interface requirement, the two is used to set up different LED lightings as general parts, has simplified design and the production of LED greatly.Heat conduction design in the LED lamp holder, can be effectively the heating of light source be transferred to lamp socket, and then by the common heat radiation of other thermal component (fin is set on lamp socket) on lamp socket heat radiation or the cooperation lamp socket, therefore standard interface LED lamp holder can be simplified the heat dissipation design when setting up high-power LED lighting fixture, need not to redesign radiator portion when promptly setting up a high-power LED lighting fixture again again.When setting up a street lamp, only need standard interface LED lamp holder of the present invention is installed on the street lamp lamp socket, when setting up other light fixture, standard interface LED lamp holder is installed on other form lamp socket just can.Be connected with the waterproof hydraulic quick coupler between lamp holder and mains supply and get final product easy disassembly.During maintenance, the standard interface high-power LED lighting fixture that uses the present invention to set up only need be changed or take off the standard interface lamp holder and keep in repair and get final product, and handles very conveniently, and can not enlarge fault.And standard interface LED lamp holder of the present invention can use, and flange connects, is threaded, bayonet socket connects or standard connected mode such as jump ring connection, in order to realize general interface and interchangeability, at the screw hole distribution circle diameter of standard interface LED lamp holder attaching parts according to LED power different mining with unified given size.Generally speaking, the following illumination scheme distribution circle of 30W diameter D1=60~80mm; The following illumination scheme D1=80~100mm of 30~50W; The following illumination scheme D1=100~120mm of 50~100W.This can not only reduce production costs effectively, and installs, safeguards very simple, greatly enlarges range of application.
The present invention also can be used as the traditional LED large-power lamp design of transformation, and its LED optical mode group can be contained in the lamp holder of standard interface, and the LED driving power is made independent waterproof construction and also with between lamp holder is connected with the waterproof hydraulic quick coupler, equally can be so that produce and use.
Therefore the present invention can make the light source of standard interface high-power LED lighting fixture realize standardization, is convenient to standardized production, can reduce production costs and design cost, and general degree height, easy to maintenance quick, can promote the popularization of high-power LED lighting fixture.
Description of drawings
Fig. 1 is the holder structure schematic diagram of the flange connection of the embodiment of the invention 1;
Fig. 2 and Fig. 3 are the holder structure schematic diagram of the bayonet socket connected mode of the embodiment of the invention 1;
Fig. 4 is the holder structure schematic diagram of the thread connecting mode of the embodiment of the invention 2;
Fig. 5 is the holder structure schematic diagram of the thread connecting mode of the embodiment of the invention 3;
Fig. 6 is the holder structure schematic diagram of the snap ring connected mode of the embodiment of the invention 4;
Fig. 7 is the street lamp outline drawing of the embodiment of the invention;
Fig. 8 is the floodlight outline drawing of the embodiment of the invention.
Mark in the accompanying drawing:
1-superconduction graphite pads, 2-base, 3-superconducting fluid hand-hole, 4-superconducting fluid, 5-lamp bracket, 6-lamp pearl integration module, 7-elevated-temperature seal pad, 8-lens gland, 9-lens, 10-through wires hole, 11-waterproof connector, 12-snap ring, 13-bayonet socket ring, 14-screw, 15-lamp socket.
The specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples, but not as the foundation to the present invention's restriction.
Embodiment
A kind of construction method of high-power LED lighting fixture is assembled on the lamp socket by the standard interface LED lamp holder that uses the one or more LED of being integrated with optical mode groups and drive power supply, forms high-power LED lighting fixture.The heat radiation of described each standard interface LED lamp holder conducts on the lamp socket by the attaching parts of its lamp holder, unifies heat radiation by the thermal component of lamp socket.Described attaching parts are flange attaching parts, snap ring attaching parts, the parts that are threaded, bayonet socket attaching parts or jump ring attaching parts.Described lamp socket can provide radiating condition for street lamp lamp socket, Tunnel Lamp lamp socket, floodlight lamp socket, room lighting lamp socket etc. and possess all kinds of light fixtures of installation code interface LED lamp holder.The light fixture of street lamp form as shown in Figure 7; The light fixture of floodlight form as shown in Figure 8.。
Embodiment 1.A kind of standard interface LED lamp holder comprises lamp bracket 5, the lamp pearl integration module 6 that has been provided with in the lamp bracket 5 LED optical mode group and drive power supply integrated, and lamp bracket 5 and lamp pearl integration module 6 be provided with superconduction graphite pads 1 between the two, and lamp bracket 5 is provided with through wires hole 10.Described lamp bracket 5 is provided with flange and is fixed on the lamp socket by screw, as shown in Figure 1, and flange screw pore size distribution circular diameter D1 on the lamp bracket 5 or base 2 screw hole distribution circle diameter D1 according to LED power different mining with several unified given sizes, so that realize producing, safeguarding standardization.Perhaps be provided with screw thread, bayonet socket or jump ring, respectively be fixed on lamp socket on base 2 be connected, form heat conduction with lamp socket and be connected, base 2 is threaded block, bayonet mount or clip spring seat; And be equipped with superconduction graphite pads 1 between each fixed structure.During application, the following illumination scheme distribution circle of 30W diameter D1=72mm; The following illumination scheme distribution circle of 30~50W diameter D1=90mm; The following illumination scheme distribution circle of 50~100W diameter D1=110mm.These 3 specifications can satisfy all kinds of needs basically, and the producer or user only need be by using specification to go production or purchase lamp holder or light fixture to get final product.For example: D1 is that 90mm standard interface LED lamp holder both can be installed on the road lamp of different shaping, also can be installed on the floodlight light fixture or other light fixture of different shaping, its condition is to have the plane of 100mm (D1+ hem width) diameter can provide installation code interface LED lamp holder also can provide the condition of heat radiation on the light fixture.As shown in Figures 2 and 3 be the bayonet socket connected mode of connector with bayonet socket ring 13.Also be provided with lens 9 on the lamp bracket 5, lens are convex lens or plano lens, and lens 9 are fixed on the lamp bracket 5 by adhesive or lens gland 8.Described through wires hole 10 links to each other with waterproof connector 11.
Embodiment 2.Standard interface LED lamp holder (the outdoor standard lamp head of great power LED is threaded), structure as shown in Figure 4, comprise lamp bracket 5, be provided with lamp pearl integration module 6 (being integrated with LED optical mode group and driving power) in the lamp bracket 5, and be provided with superconduction graphite pads 1 between the two, lamp bracket 5 is provided with the through wires hole 10 that is used for inlet wire.Through wires hole 10 is provided with waterproof connector 11.Be fixed on the lamp socket 2 with national standard E27 cap screw thread on the lamp bracket 5, also be provided with superconduction graphite pads 1 between lamp socket 2 and the lamp bracket 5.Also be provided with superconducting fluid 4 in the lamp bracket 5.Also be provided with lens 9 (convex lens) on the described lamp bracket 5.Described lens 9 (convex lens) scioptics gland 8 (threaded) link to each other with lamp bracket 5.Also be provided with elevated-temperature seal pad 7 between lens 9 and the lamp bracket 5.
Embodiment 3.Standard interface LED lamp holder (the indoor standard lamp head of great power LED is threaded), structure comprises lamp bracket 5 as shown in Figure 5, is provided with lamp pearl integration module 6 (being integrated with LED and driving power) in the lamp bracket 5, and be provided with superconduction graphite pads 1 between the two, lamp bracket 5 is provided with the through wires hole 10 that is used for inlet wire.Through wires hole 10 is provided with the waterproof connector.Lamp bracket 5 is provided with international screw thread and is fixed on the lamp socket 2, also is provided with superconduction graphite pads 1 between lamp socket 2 and the lamp bracket 5.Also be provided with superconducting fluid 4 in the lamp bracket 5.Also be provided with lens 9 (plano lens) on the described lamp bracket 5.Lens 9 (plano lens) scioptics gland 8 links to each other with lamp bracket 5, and lens gland 8 is provided with screw 14 and is fixed on the lamp bracket 5.
Embodiment 4.A kind of standard interface LED lamp holder as shown in Figure 6, comprises lens 9, lens 9 are provided with groove, the lamp pearl integration module 6 that has been provided with in the groove LED optical mode group and drive power supply integrated, lamp pearl integration module 6 usefulness adhesive are on lens 9, and lens 9 are provided with through wires hole 10.Screw hole distribution circle diameter D1 on the snap ring 12 according to LED power different mining with several unified given sizes, so that realize producing, safeguarding standardization.Described lens 9 are screwed on lamp socket by snap ring 12; There is elevated-temperature seal pad 7 to cushion between lens 9 and the snap ring 12.During application, the following illumination scheme distribution circle of 30W diameter D1=72mm; 30~50W illumination scheme distribution circle diameter D1=90mm; 50~100W illumination scheme distribution circle diameter D1=110mm.These 3 specifications can satisfy all kinds of needs basically, and the producer or user only need be by using specification to go production or purchase lamp holder or light fixture to get final product.For example: D1 is that 90mm standard interface LED lamp holder both can be installed on the road lamp of different shaping, also can be installed on the floodlight light fixture or other light fixture of different shaping, its condition is to have the plane of 100mm (D1+ hem width) diameter can provide installation code interface LED lamp holder also can provide the condition of heat radiation on the light fixture.