CN102094935A - Energy-saving and environment-friendly counterweight product and manufacturing method thereof - Google Patents
Energy-saving and environment-friendly counterweight product and manufacturing method thereof Download PDFInfo
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- CN102094935A CN102094935A CN 201010616174 CN201010616174A CN102094935A CN 102094935 A CN102094935 A CN 102094935A CN 201010616174 CN201010616174 CN 201010616174 CN 201010616174 A CN201010616174 A CN 201010616174A CN 102094935 A CN102094935 A CN 102094935A
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Abstract
The invention relates to an energy-saving and environment-friendly counterweight product and a manufacturing method thereof. The manufacturing method provided by the invention comprises the following steps: taking thermosetting resin as an adhesive and iron powder as a weighted material; adding a proper amount of reinforcing fibers, adding water, and uniformly mixing; and preparing to obtain a finished product in a required shape through mould pressing and curing. The energy-saving and environment-friendly counterweight product comprises the following components in percentage by weight: 5-7% of the thermosetting resin, 80-90% of the iron powder and 2-5% of the reinforcing fibers, wherein the proportions are selected according to the strength and weight required by the product. The counterweight product provided by the invention is energy-saving and environment-friendly and has lower product cost. The energy-saving and environment-friendly counterweight product is used for manufacturing various counterweight devices, such as counterweights of various engineering machinery, dumbbells and barbells in sports fitness equipment and the like.
Description
Technical field:
The present invention relates to a kind of counter weight products and manufacture method thereof.
Background technique:
The tradition counter weight products is mainly cast iron, the production process highly energy-consuming, and CO2 emissions is big, the production process dust discharge amount is also big, and the cost height, and also having occurred with epoxy resin on the market recently is binding agent, with the iron powder is the counter weight products of main material, and shortcoming is the cost height, the production process complexity.
Summary of the invention:
The objective of the invention is for a kind of not only energy-conserving and environment-protective are provided, and the lower counter weight products of processing cost.
The object of the present invention is achieved like this:
A kind of energy saving and environment friendly counter weight products is a binding agent with the thermosetting resin, and iron powder is a weighted material, doses an amount of reinforcing fiber, adds water and mixes, and makes required form through mold pressing and health.
Described energy saving and environment friendly counter weight products components based on weight percentage is calculated: thermosetting resin 5-7%, and iron powder 80-90%, reinforcing fiber 2-5%, proportioning is selected according to product desirable strength and weight.
Described iron powder is the irony pulverulent material that Iron Ore Powder or other approach produce; Reinforcing fiber is that Steel Fibre, short steel wire, glass fibre or other have the fiber of certain intensity.
A kind of manufacture method of energy saving and environment friendly counter weight products is mixed evenly with the proportioning material is dried, and spray adds water to evenly while puddling then, and blending material weight is on demand added mould, imposes 10~500kgf/m
2Press power, pressurize 3~20 seconds, exhaust, depanning, 10 ℃~40 ℃ of heat and moisture preservings are for suitable then, and health is after about 7 days.
Described adding water to evenly held not water outlet of conglomeration with hand and is advisable.
Beneficial effect of the present invention:
The not only energy-conserving and environment-protective of novel counter weight products, and product cost is lower.Be used to make various counterweight devices, as the counterweight of various engineering machinery, dumbbell, barbell etc. in the exercise and fitness equipment.
Embodiment:
Embodiment 1:
Quantity according to the top is carried out weighing, 5 liters of plough type batch mixer batch mixings 5 minutes, measures 3 200g mixtures respectively, suppresses cavity dimension 6.0 * 6.0cm in test room on the JFY60 hotpress
2, press temperature is 155 ℃ ± 5 ℃, pressure is 250kgf/cm
2, 5 minutes press times, 4 exhausts, depanning.
Its goods compacting back actual measurement:
Embodiment 2:
Quantity according to the top is carried out weighing, 5 liters of plough type batch mixer batch mixings 5 minutes, measures 3 200g mixtures respectively, suppresses cavity dimension 6.0 * 6.0cm in test room on the JFY60 hotpress
2, press temperature is 155 ℃ ± 5 ℃, pressure is 250kgf/cm
2, 5 minutes press times, 4 exhausts, depanning.
Its goods compacting back actual measurement:
Embodiment 3
Quantity according to the top is carried out weighing, 5 liters of plough type batch mixer batch mixings 5 minutes, measures 3 200g mixtures respectively, suppresses cavity dimension 6.0 * 6.0cm in test room on the JFY60 hotpress
2, press temperature is 155 ℃ ± 5 ℃, pressure is 250kgf/cm
2, 5 minutes press times, 4 exhausts, depanning.
Its goods compacting back actual measurement:
Claims (5)
1. energy saving and environment friendly counter weight products, it is characterized in that: be binding agent with the thermosetting resin, iron powder is a weighted material, doses an amount of reinforcing fiber, adds water and mixes, and makes required form through mold pressing and health.
2. a kind of energy saving and environment friendly counter weight products according to claim 1, it is characterized in that: described energy saving and environment friendly counter weight products components based on weight percentage is calculated: thermosetting resin 5-7%, iron powder 80-90%, reinforcing fiber 2-5%, proportioning is selected according to product desirable strength and weight.
3. a kind of energy saving and environment friendly counter weight products according to claim 1 is characterized in that: described iron powder is the irony pulverulent material that Iron Ore Powder or other approach produce; Reinforcing fiber is that Steel Fibre, short steel wire, glass fibre or other have the fiber of certain intensity.
4. the manufacture method of the described energy saving and environment friendly counter weight products of claim 1 is characterized in that: be mixed evenly with the proportioning material is dried, spray adds water to evenly while puddling then, and blending material weight is on demand added mould, imposes 10~500kgf/m
2Press power, pressurize 3~20 seconds, exhaust, depanning, 10 ℃~40 ℃ of heat and moisture preservings are for suitable then, and health is after about 7 days.
5. the manufacture method of a kind of energy saving and environment friendly counter weight products according to claim 4 is characterized in that: described adding water to evenly held not water outlet of conglomeration with hand and is advisable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201010616174 CN102094935A (en) | 2010-12-31 | 2010-12-31 | Energy-saving and environment-friendly counterweight product and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201010616174 CN102094935A (en) | 2010-12-31 | 2010-12-31 | Energy-saving and environment-friendly counterweight product and manufacturing method thereof |
Publications (1)
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CN102094935A true CN102094935A (en) | 2011-06-15 |
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Family Applications (1)
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CN 201010616174 Pending CN102094935A (en) | 2010-12-31 | 2010-12-31 | Energy-saving and environment-friendly counterweight product and manufacturing method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102266652A (en) * | 2011-08-12 | 2011-12-07 | 南通天鑫健身器材有限公司 | Formula and preparation process of plastic dumbbell ball or bell sheet for body building |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1562721A (en) * | 2004-04-15 | 2005-01-12 | 刘金环 | Counterweight block for lift made from composite materials |
CN2671834Y (en) * | 2003-12-01 | 2005-01-19 | 朱国营 | High strength concrete balance weight of wheel type tractor rear wheel |
CN1803565A (en) * | 2005-01-14 | 2006-07-19 | 杨万成 | Counter weight block and production method thereof |
CN101733837A (en) * | 2009-12-07 | 2010-06-16 | 黎罕 | Production and manufacture method of concrete clump weight with specific gravity capable of being exactly controlled |
-
2010
- 2010-12-31 CN CN 201010616174 patent/CN102094935A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2671834Y (en) * | 2003-12-01 | 2005-01-19 | 朱国营 | High strength concrete balance weight of wheel type tractor rear wheel |
CN1562721A (en) * | 2004-04-15 | 2005-01-12 | 刘金环 | Counterweight block for lift made from composite materials |
CN1803565A (en) * | 2005-01-14 | 2006-07-19 | 杨万成 | Counter weight block and production method thereof |
CN101733837A (en) * | 2009-12-07 | 2010-06-16 | 黎罕 | Production and manufacture method of concrete clump weight with specific gravity capable of being exactly controlled |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102266652A (en) * | 2011-08-12 | 2011-12-07 | 南通天鑫健身器材有限公司 | Formula and preparation process of plastic dumbbell ball or bell sheet for body building |
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Application publication date: 20110615 |