A kind of photosensitive solvent impregnated resin
Technical field
The invention belongs to the new insulation material field, relate to a kind of solvent impregnated resin, relate in particular to the photosensitive insulated impregnating resin of a kind of free radical type.
Background technology
Insulated impregnating resin also claims insulating impregnating varnish, is the critical material of making electric installation, obtains widespread use in electrical production, transmission, use field.Insullac belongs to polymeric material field, and broad varietys such as vibrin, Resins, epoxy, silicone resin, polyimide are arranged.According to whether containing solvent in the lacquer, insullac can be divided into non-solvent paint and solvent-free paint; In the non-solvent paint, can also be divided into hot curing varnish, radiation curing lacquer and the mixing cured lacquer of photo-thermal according to curing mode.
Along with economy constantly develops; environmental protection requirement improves constantly, and energy prices continue to raise, and energy-conserving and environment-protective are rooted in the hearts of the people day by day; solvent impregnated lacquer is arranged in curing; discharge a large amount of organic solvents, both formed atmospheric pollution, increase cost again; solvent-free impregnating resin is in solidification process; though there is not solvent evaporates, also there is relatively large small molecules thinner to evaporate in the air, and a large amount of energy of consumption that are heating and curing.Solvent-free solvent impregnated resin is if adopt light initiation system to realize normal temperature or cryogenic solidification process (cold-curing), to significantly reduce the wherein volatilization of reactive thinner, the particularly volatilization of thinner in the impregnating varnish of workpiece surface, the cold-curing process also just reduces the loss of impregnating varnish simultaneously, improve and hang the lacquer amount, effectively improve the insulating fullness ratio, the rapidity of photocuring process, to effectively shorten curing cycle, improve insulation quality.Use difficult evaporable reactive thinner to obtain the photosensitive solvent impregnated resin of low volatilization easily.Insulated impregnating resin adopts the photocuring mode to have the discharging of effective reduction volatile organic matter (VOC) than common thermofixation mode, more energy-conservation and improve operating environment, being the energy-conserving and environment-protective new technology in insulating material field, is to meet the low-carbon economy new technology of advocating energetically at present.
Because the restriction of impregnation technology; photosensitive insulated impregnating resin adopts the mixing cured technology of photo-thermal usually; adopt light trigger and thermal initiator mixed system, its light trigger is ordinary light initiators such as benzophenone, thioxanthone, acylphosphine oxide, and velocity of initiation is slower.Light initiation system usefulness is high more, and curing speed is fast more, and set time is short, helps energy-conserving and environment-protective.
Summary of the invention
The purpose of this invention is to provide a kind of photosensitive insulated impregnating resin, shorten the resin solidification time, avoid the resin flow thinner volatilization polluted air of becoming estranged.
A kind of photosensitive insulated impregnating resin of the present invention, percentage ratio comprises: the 40-90% unsaturated polyester by weight; The 3-50% reactive thinner; At least a free radical thermal initiator of 0.1-10%; 0.1-10% hexa-aryl bi-imidazole derivative; The 0.01-10% hydrogen donor; 0-5% photosensitizers and 0.01-15% auxiliary agent.
The unsaturated polyester that photosensitive insulated impregnating resin is contained, for a kind of Vinylite or be the composition of a kind of Vinylite and one or more unsaturated polyester resins or unsaturated polyester imide resin, preferred 40-90wt%.Unsaturated polyester resin adopts the carboxylate of polyvalent alcohol or polyvalent alcohol and polyprotonic acid or acid anhydrides to synthesize, and wherein polyprotonic acid or acid anhydrides comprise at least a unsaturated polyprotonic acid or unsaturated acid anhydride, as the 6120W of the full chemistry of English.The unsaturated polyester imide resin adopts polyvalent alcohol, polyprotonic acid, acid anhydrides, polyamine to synthesize usually.Polyprotonic acid comprises saturated polybasic acid and unsaturated polyprotonic acid, and acid anhydrides comprises saturated acid anhydrides and unsaturated acid anhydride, as the DC-32-1 of Rota-ropa.Vinylite is other unsaturated polyesters of epoxy vinyl resin or ethenyl blocking, as the EPE-19 of Rota-ropa, and the MOMENTUM 470-300 of FGI etc.
Reactive thinner, preferred 3-50wt%.Reactive thinner is that the thinner that contains unsaturated double-bond is the thinner that contains vinyl, allyl group or its combination.The thinner that contains vinyl, as: vinylbenzene, vinyl toluene, Vinyl toluene, t-butyl styrene, Vinylstyrene, vinyl pyrrolidone, two butanols vinyl ether, fumaric acid diallyl ether, the dihydroxyphenyl propane diallyl, hexylene glycol two (methyl) acrylate, butyleneglycol two (methyl) acrylate, TriMethylolPropane(TMP) (methyl) acrylate, neopentyl glycol two (methyl) acrylate, diallyl isophthalate, phenyl ether dioctyl phthalate diallyl, triallyl cyanurate, Phthalic acid, diallyl ester, the methacrylic ester of ethylene oxide adduct.These monomers can use separately, can also use by intermingling.
The present invention, the thinner that contains vinyl is preferably vinylbenzene and vinyl toluene.(methyl) acrylate that contains the preferred hexylene glycol two of allylic thinner (methyl) acrylate, butyleneglycol two (methyl) acrylate, TriMethylolPropane(TMP) (methyl) acrylate and ethylene oxide adduct.
The free radical thermal initiator is preferably 0.1-10wt%.The free radical thermal initiator is the compound or the peroxide initiator of C-C bond activation.Peroxide initiator is as hydroperoxide kind, dialkyl class and peroxidation two acyl class initiators, preferred dicumyl peroxide, cyclohexanone peroxide and dibenzoyl peroxide.
The photosensitive insulated impregnating resin of the present invention contains at least a hexa-aryl bi-imidazole derivative, is preferably 0.1-10wt%.Hexa-aryl bi-imidazole plays the light trigger effect in the present invention, and its derivative is a lot, as long as good stability, the initiating activity height can use.The present invention preferably contains the hexa-aryl bi-imidazole derivative of halogen, preferred especially 2,2 '-two (2-chloro-phenyl-)-4,4 ', 5,5 '-tetraphenyl diimidazole (BCIM), 2,2 '-two (2-chloro-phenyl-)-4,4 ', 5,5 '-four (3-p-methoxy-phenyl) diimidazole, 2,2 ', 4,4 '-four (2-chloro-phenyl-s)-5,5 '-two (3, the 4-Dimethoxyphenyl) diimidazole (TCTM), 2,2 ', 5-three (2-chloro-phenyl-)-4-(3, the 4-Dimethoxyphenyl)-4 ', 5 '-phenylbenzene diimidazole (TCDM) one or more.
Hydrogen donor is a coinitiator, forms the coinitiator system with hexa-aryl bi-imidazole, preferred 0.01-10wt%.Produce imidazole radical after the hexa-aryl bi-imidazole absorb light, imidazole radical is captured the hydrogen of hydrogen donor, generates the coinitiator free radical, the polymerization of re-initiation unsaturated double-bond.Thio-alcohol, tertiary amine compounds can be used as hydrogen donor, preferred 2-mercaptobenzoxazole.
When adopting the more weak hexa-aryl bi-imidazole of uv-absorbing ability, need to add the 0-5wt% photosensitizers, as: michaelis ketone, coumarin ketone, carbonyl cyanine dye, hydroxyl phthalein dyestuff, acridine dye and aminophenyl ketone etc., preferred tetrem aminobenzophenone.
Auxiliary agent is filler, softening agent, promotor etc., as: carbon fiber, glass fibre, polymeric amide, polyester etc.; Their add-on need be decided on purposes.The preferred 0.01-15wt% of the present invention, preferred especially 0.1-10wt%.
For prevent that solvent impregnated resin from unnecessary polymerization taking place, and can add an amount of stopper to avoid the influence to viscosity in poke and transportation.The stopper kind is a lot, as: p methoxy phenol, quinhydrones, fat and fragrant replacement quinhydrones, quinone, tert-butyl catechol, pyrogallol, copper resinate, naphthylamines, 2-Naphthol, 2,6 ditertiary butyl p cresol, thiodiphenylamine, pyridine, oil of mirbane, dinitrobenzene, 2-methylbenzoquinone, tetrachlorobenzoquinone, thiazine dyes and phenidone.Stopper can be used alone, but also also mix together.
The photosensitive insulated impregnating resin of the present invention is suitable for adopting dipping, vacuum (pressure) dipping and drips and dipping method such as soaks.
Dipping refers to flood part and is immersed in certain hour in the solvent impregnated resin, perhaps allows the dipping part continue to pass through solvent impregnated resin.
Vacuum and vacuum pressure impregnation: will be placed with the evacuating atmosphere in vacuum vessel of dipping part, and from deposit container, be incorporated in the steeper from the solvent impregnated resin storage then, and also can solvent impregnated resin be injected steeper by pressurization.
Drip and to soak finger and solvent impregnated resin is applied on the dipping part by nozzle.
The photosensitive insulated impregnating resin of the present invention adopts photocuring or photocuring and thermofixation combination, and thermofixation can be adopted energising heating, process furnace, infrared radiation mode, and heating can preheating before dipping, also can heat in the steeping process.
Good in order to ensure infiltration, can preheating dipping part.Heat in steeping process, heating up and solidify in the dipping back, carries out uv radiation curing simultaneously.Ultraviolet source can adopt high voltage mercury lamp, xenon lamp, metal halid lamp etc.
The current-carrying part of dipping part can be by thermofixation.
Dipping part surface portion is not easy by thermofixation, needs to adopt uv radiation curing, and radiated time is at 5s-10min, preferred 1-10min.Like this, also not by the solvent impregnated resin of thermofixation by radiation crosslinking.Under some situation, dipping part surface is not subjected to enough heat cross-linkings, can be by the radiation after fixing.
The beneficial effect that technical solution of the present invention realizes:
The invention discloses a kind of photosensitive insulated impregnating resin, be suitable for rotor, stator, transformer etc., also be suitable for having simultaneously the winding spare of tinsel.Because adopt the efficiency light initiator system, laser curing velocity is fast, can form paint film on dipping part surface rapidly, avoid the resin flow thinner volatilization polluted air of becoming estranged, both set time be can shorten and work, energy-conserving and environment-protective again raised the efficiency.
Embodiment
Below describe technical scheme of the present invention in detail.
Embodiment 1
By weight, solvent impregnated resin is composed as follows:
Lumicure 223-6035 (unsaturated polyester, HEXION) 25 parts
MOMENTUM 470-300 (Vinylite, FGI) 50 parts
15 parts of vinylbenzene
2.0 parts of dicumyl peroxides
3.0 parts of BCIM
1.0 parts of 2-mercaptobenzoxazoles
2.0 parts of tetrem aminobenzophenones
0.02 part of Resorcinol
The viscosity of constituent under 23 ℃ is 482mPa.s, and viscosity kept stable after normal temperature down stored 6 months, high voltage mercury lamp ultraviolet lighting 2min, but 160 ℃ of completely solidified in the heating 30 minutes down.Motor coil energising is heated to 90 ℃, drips and soak solvent impregnated resin (1), energising quickly heats up to 160 and keeps 10min, and behind the UV rayed 3min, the insulation resistance under the solvent impregnated resin integrally curing, 155 ℃ of coils reaches more than the 50M Ω.
Embodiment 2
By weight, solvent impregnated resin is composed as follows:
20 parts of Lumicure 223-6035
EPE-19 (Vinylite, Rota-ropa) 55 parts
15 parts of vinyl toluenes
2.0 parts of dicumyl peroxides
3.0 parts of TCTM
1.0 parts of 2-mercaptobenzoxazoles
0.02 part of Resorcinol
The viscosity of constituent under 23 ℃ is 558mPa.s, and viscosity kept stable after normal temperature down stored 6 months, high voltage mercury lamp ultraviolet lighting 2min, but 160 ℃ of completely solidified in the heating 30 minutes down, and its performance index see Table 1.Motor coil energising is heated to 70 ℃, rolls and soak solvent impregnated resin (2), energising quickly heats up to 160 and keeps 10min, and behind the UV rayed 3min, the insulation resistance under the solvent impregnated resin integrally curing, 155 ℃ of coils reaches more than the 50M Ω.
Embodiment 3
By weight, solvent impregnated resin is composed as follows:
DC-32-1 (unsaturated polyester-imide, Rota-ropa) 36 parts
35 parts of EPE-19
10 parts of TriMethylolPropane(TMP) (methyl) acrylate
15 parts of butyleneglycol two (methyl) acrylate
2.0 parts of dicumyl peroxides
3.0 parts of TCDM
1.0 parts of 2-mercaptobenzoxazoles
0.02 part of Resorcinol
The viscosity of constituent under 23 ℃ is 750mPa.s, and viscosity kept stable after normal temperature down stored 6 months, high voltage mercury lamp ultraviolet lighting 2min, but 160 ℃ of completely solidified in the heating 30 minutes down, and its performance index see Table 1.Motor coil energising is heated to 70 ℃, rolls and soak solvent impregnated resin (2), energising quickly heats up to 160 and keeps 10min, and behind the UV rayed 3min, the insulation resistance under the solvent impregnated resin integrally curing, 155 ℃ of coils reaches more than the 50M Ω.
Embodiment 4
By weight, solvent impregnated resin is composed as follows:
72 parts of EPE-19
16 parts of vinyl toluenes
2.0 parts of dicumyl peroxides
3.0 parts of TCDM
1.0 parts of 2-mercaptobenzoxazoles
0.02 part of Resorcinol
The viscosity of constituent under 23 ℃ is 349mPa.s, and viscosity kept stable after normal temperature down stored 6 months, high voltage mercury lamp ultraviolet lighting 2min, but 160 ℃ of completely solidified in the heating 30 minutes down, and its performance index see Table 1.Motor coil energising is heated to 70 ℃, rolls and soak solvent impregnated resin (2), energising quickly heats up to 160 and keeps 10min, and behind the UV rayed 3min, the insulation resistance under the solvent impregnated resin integrally curing, 155 ℃ of coils reaches more than the 50M Ω.
Embodiment 5
By weight, solvent impregnated resin is composed as follows:
DC-32-1 (unsaturated polyester-imide, Rota-ropa) 36 parts
35 parts of EPE-19
10 parts of TriMethylolPropane(TMP) (methyl) acrylate
15 parts of butyleneglycol two (methyl) acrylate
2.0 parts of dicumyl peroxides
3.0 parts of TCDM
1.0 parts of 2-mercaptobenzoxazoles
0.02 part of Resorcinol
The viscosity of constituent under 23 ℃ is 390mPa.s, and viscosity kept stable after normal temperature down stored 6 months, high voltage mercury lamp ultraviolet lighting 2min, but 160 ℃ of completely solidified in the heating 30 minutes down, and its performance index see Table 1.Motor coil energising is heated to 70 ℃, rolls and soak solvent impregnated resin (2), energising quickly heats up to 160 and keeps 10min, and behind the UV rayed 3min, the insulation resistance under the solvent impregnated resin integrally curing, 155 ℃ of coils reaches more than the 50M Ω.
Embodiment 6
By weight, solvent impregnated resin is composed as follows:
DC-32-1 (unsaturated polyester-imide, Rota-ropa) 36 parts
35 parts of EPE-19
16 parts of vinyl toluenes
2.0 parts of dicumyl peroxides
3.0 parts of TCDM
1.0 parts of 2-mercaptobenzoxazoles
0.02 part of Resorcinol
The viscosity of constituent under 23 ℃ is 390mPa.s, stable viscosity after normal temperature stores 6 months down, and high voltage mercury lamp ultraviolet lighting 5min, 160 ℃ are heated just curing in 30 minutes down, and its performance index see Table 1.The UV-light time shortens to 2 minutes then solidifies not exclusively, and Surface Insulation is clamminess.
The basic mechanical design feature index of table 1 constituent