CN102091842A - Wire electrode stretching mechanism for horizontal linear cutting machine - Google Patents

Wire electrode stretching mechanism for horizontal linear cutting machine Download PDF

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CN102091842A
CN102091842A CN 201110003469 CN201110003469A CN102091842A CN 102091842 A CN102091842 A CN 102091842A CN 201110003469 CN201110003469 CN 201110003469 CN 201110003469 A CN201110003469 A CN 201110003469A CN 102091842 A CN102091842 A CN 102091842A
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CN102091842B (en
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袁大伟
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Suzhou Jinma Machinery & Electronic Co Ltd
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Abstract

本发明公开了一种卧式线切割机床电极丝伸缩机构,它包括沿Y轴方向设置的卷丝筒、在XZ面水平设置的悬臂、在XZ面竖直设置的拖板以及电极丝,悬臂上设有第一排丝轮和第一补偿排丝轮,拖板上设有左导轮、右导轮、导电装置、第二排丝轮以及第二补偿排丝轮,第一补偿排丝轮和第二补偿排丝轮设置在卷丝筒与第二排丝轮之间,且第一补偿排丝轮位于第二补偿排丝轮下方,第一排丝轮与左导轮之间的A段电极丝、第一补偿排丝轮与第二补偿排丝轮间的B段电极丝平行于Z轴。

Figure 201110003469

The invention discloses a wire electrode telescopic mechanism for a horizontal wire cutting machine tool, which comprises a winding drum arranged along the Y-axis direction, a cantilever arranged horizontally on the XZ plane, a carriage vertically arranged on the XZ plane, and an electrode wire, the cantilever There are the first wire row wheel and the first compensation wire row wheel on the top, the left guide wheel, the right guide wheel, the conductive device, the second wire row wheel and the second compensation wire row wheel are arranged on the dragging board, the first compensation wire row wheel The wheel and the second compensation wire arrangement wheel are arranged between the reel and the second wire arrangement wheel, and the first compensation wire arrangement wheel is located below the second compensation wire arrangement wheel, and the first wire arrangement wheel and the left guide wheel The segment A electrode wire, the segment B electrode wire between the first compensation wire-discharging wheel and the second compensation wire-discharging wheel are parallel to the Z axis.

Figure 201110003469

Description

卧式线切割机床电极丝伸缩机构Telescopic Mechanism of Electrode Wire of Horizontal Wire Cutting Machine Tool

技术领域technical field

本发明涉及一种用于卧式线切割机床的电极丝伸缩机构。The invention relates to an electrode wire telescopic mechanism for a horizontal wire cutting machine tool.

背景技术Background technique

线切割是在电火花穿孔、成形加工的基础上发展起来的,它不仅使电火花加工的应用得到了发展,而且某些方面已取代了电火花穿孔、成形加工。其工作原理:绕在卷丝筒上的电极丝沿卷丝筒的回转方向以一定的速度移动,装在机床工作台上的工件由工作台按预定控制轨迹相对与电极丝做成型运动,脉冲电源的一极接工件,另一极接电极丝,在工件与电极丝之间总是保持一定的放电间隙且喷洒工作液,电极之间的火花放电蚀出一定的缝隙,连续不断的脉冲放电就切出了所需形状和尺寸的工件。Wire cutting is developed on the basis of EDM perforation and forming. It not only makes the application of EDM develop, but also replaces EDM perforation and forming in some aspects. Its working principle: the electrode wire wound on the wire reel moves at a certain speed along the rotation direction of the wire reel, and the workpiece installed on the machine tool table is formed by the table according to the predetermined control track relative to the electrode wire. One pole of the power supply is connected to the workpiece, and the other pole is connected to the electrode wire. A certain discharge gap is always maintained between the workpiece and the electrode wire and the working fluid is sprayed. The spark discharge between the electrodes erodes a certain gap, and the continuous pulse discharge A workpiece of the desired shape and size is cut out.

现有的卧式线切割机床,在加工过程中存在着电极丝长度随机变化的问题,如附图2所示,Z轴电机62通过丝杆61带动拖板40进行Z方向的运动,向下运动时,第一排丝轮31与左导轮41之间的A段电极丝21将延长(卷丝筒10与第二排丝轮44之间的D段电极丝24有相应的变化),向上运动时,A段电极丝21将缩短(D段电极丝24也有相应的变化)。Existing horizontal wire cutting machine tools have the problem of random change in the length of the electrode wire during processing. As shown in Figure 2, the Z-axis motor 62 drives the carriage 40 to move in the Z direction through the screw rod 61, downward During movement, the A-section electrode wire 21 between the first row of wire wheels 31 and the left guide wheel 41 will be extended (the D-section electrode wire 24 between the wire winding drum 10 and the second row of wire wheels 44 has a corresponding change), When moving upwards, the electrode wire 21 of segment A will shorten (the electrode wire 24 of segment D also has a corresponding change).

发明内容Contents of the invention

为克服上述缺点,本发明的目的在于提供一种用于卧式线切割机床的可对电极丝长短变化进行补偿的电极丝伸缩机构。In order to overcome the above-mentioned shortcomings, the object of the present invention is to provide an electrode wire telescopic mechanism for horizontal wire cutting machine tools that can compensate for changes in the length of the electrode wire.

为了达到以上目的,本发明采用的技术方案是:一种卧式线切割机床电极丝伸缩机构,它包括沿Y轴方向设置的卷丝筒、在XZ面水平设置的悬臂、在XZ面竖直设置的拖板以及电极丝,悬臂上设有第一排丝轮和第一补偿排丝轮,拖板上设有左导轮、右导轮、导电装置、第二排丝轮以及第二补偿排丝轮,第一补偿排丝轮和第二补偿排丝轮设置在卷丝筒与第二排丝轮之间,且第一补偿排丝轮位于第二补偿排丝轮下方,第一排丝轮与左导轮之间的A段电极丝、第一补偿排丝轮与第二补偿排丝轮间的B段电极丝平行于Z轴。In order to achieve the above purpose, the technical solution adopted by the present invention is: a wire electrode telescopic mechanism of a horizontal wire cutting machine tool, which includes a winding drum arranged along the Y-axis direction, a cantilever arranged horizontally on the XZ plane, and a vertical cantilever on the XZ plane. The carriage and the electrode wire are set, the first row of wire wheels and the first compensation wire roller are arranged on the cantilever, and the left guide wheel, the right guide wheel, the conductive device, the second row of wire wheels and the second compensation are arranged on the carriage. The wire row wheel, the first compensation wire row wheel and the second compensation wire row wheel are arranged between the winding drum and the second wire row wheel, and the first compensation wire row wheel is located below the second compensation wire row wheel, the first row The segment A electrode wire between the wire wheel and the left guide wheel, and the segment B electrode wire between the first compensation wire-discharging wheel and the second compensation wire-discharging wheel are parallel to the Z axis.

优选地,第一补偿排丝轮与第一排丝轮沿Z轴方向排布。Preferably, the first compensation wire arrangement wheel and the first wire arrangement wheel are arranged along the Z-axis direction.

更优地,第二补偿排丝轮与第二排丝轮沿X轴方向排布,且与左导轮沿Z轴方向排布。More preferably, the second compensation wire arrangement wheel is arranged with the second wire arrangement wheel along the X-axis direction, and is arranged with the left guide wheel along the Z-axis direction.

进一步地,第二排丝轮与右导轮沿Z轴方向排布。Further, the second row of wire wheels and the right guide wheel are arranged along the Z-axis direction.

更进一步地,左导轮与右导轮沿X轴方向排布,且位于被加工工件的两侧。Furthermore, the left guide wheel and the right guide wheel are arranged along the X-axis direction and located on both sides of the workpiece to be processed.

优选地,导电装置包括第一导电装置和第二导电装置,第一导电装置设置在左导轮与第一排丝轮之间,并与电极丝接触,第二导电装置设置在右导轮和第二排丝轮之间,并与电极丝接触。Preferably, the conductive device includes a first conductive device and a second conductive device, the first conductive device is arranged between the left guide wheel and the first row of wire wheels, and is in contact with the electrode wire, and the second conductive device is arranged between the right guide wheel and the first row of wire wheels. Between the second row of wire wheels, and in contact with the electrode wire.

优选地,拖板与丝杆连接,该丝杆与Z轴电机连接,丝杆和Z轴电机均沿竖直方向设置。Preferably, the carriage is connected to a screw rod, and the screw rod is connected to a Z-axis motor, and both the screw rod and the Z-axis motor are arranged in a vertical direction.

优选地,悬臂固定于立柱上,立柱一端固定在机床床身上。Preferably, the cantilever is fixed on the column, and one end of the column is fixed on the bed of the machine tool.

由于采用了上述技术方案,本发明卧式线切割机床电极丝伸缩机构,当拖板在竖直方向运动,向上运动时,A段电极丝会缩短一定的长度,而B段电极丝会伸长一定的长度,向下运动时则相反。由于A段电极丝和B段电极丝竖直平行,所以A段电极丝和B段电极丝缩短和伸长的长度是相等的,所以运行区域的电极丝没有变化,从而解决了垂直切割线切割机加工过程中电极丝长度变化的问题。Due to the adoption of the above-mentioned technical scheme, the electrode wire telescopic mechanism of the horizontal wire cutting machine tool of the present invention, when the carriage moves in the vertical direction and moves upward, the electrode wire of section A will be shortened by a certain length, while the electrode wire of section B will be elongated A certain length, and the opposite when moving downward. Since the electrode wires of segment A and segment B are vertically parallel, the lengths of shortening and elongation of segment A and segment B electrode wires are equal, so the electrode wires in the operating area do not change, thus solving the problem of vertical cutting wire cutting machine The problem of changing the length of the electrode wire during processing.

附图说明Description of drawings

附图1为本发明的结构示意图;Accompanying drawing 1 is a structural representation of the present invention;

附图2为本发明的背景技术机构示意图。Accompanying drawing 2 is the schematic diagram of the mechanism of the background technology of the present invention.

图中标号为:The labels in the figure are:

10、卷丝筒;20、电极丝;21、A段电极丝;22、B段电极丝;23、C段电极丝;24、D段电极丝;25、E段电极丝;30、悬臂;301、立柱;31、第一排丝轮;32、第一补偿排丝轮;40、拖板;41、左导轮;42、右导轮;43、导电装置;431、第一导电装置;432、第二导电装置;44、第二排丝轮;45、第二补偿排丝轮;50、工件;61、丝杆;62、Z轴电机;70、工作台;71、夹具。10. Wire reel; 20. Electrode wire; 21. A segment electrode wire; 22. B segment electrode wire; 23. C segment electrode wire; 24. D segment electrode wire; 25. E segment electrode wire; 30. Cantilever; 301, column; 31, the first row of wire wheels; 32, the first compensation row of wire wheels; 40, carriage; 41, left guide wheel; 42, right guide wheel; 43, conductive device; 431, first conductive device; 432, the second conductive device; 44, the second wire row wheel; 45, the second compensation wire row wheel; 50, workpiece; 61, screw mandrel; 62, Z-axis motor; 70, workbench; 71, fixture.

具体实施方式Detailed ways

下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

参照附图1,本实施例中的卧式线切割机床电极丝伸缩机构,它包括沿Y轴方向设置的卷丝筒10、在XZ面沿水平方向设置的悬臂30、在XZ面沿竖直方向设置的拖板40。悬臂30固定于立柱301上,立柱301一端固定在机床床身上,起到支撑悬臂30的作用。拖板40与丝杆61连接,该丝杆61与Z轴电机62连接,丝杆61和Z轴电机62均沿竖直方向设置,带动拖板40做竖直方向的运动。Referring to accompanying drawing 1, the telescoping mechanism of electrode wire of horizontal wire cutting machine tool in the present embodiment, it comprises the wire reel 10 that is arranged along the Y-axis direction, the cantilever 30 that is arranged along the horizontal direction on the XZ plane, along the vertical direction on the XZ plane Orientation set carriage 40. The cantilever 30 is fixed on the column 301 , and one end of the column 301 is fixed on the bed of the machine tool to support the cantilever 30 . The carriage 40 is connected with a screw mandrel 61, which is connected with a Z-axis motor 62. Both the screw mandrel 61 and the Z-axis motor 62 are arranged vertically to drive the carriage 40 to move vertically.

悬臂30上设有第一排丝轮31和第一补偿排丝轮32,拖板40上设有左导轮41、右导轮42、导电装置43、第二排丝轮44以及第二补偿排丝轮45,左导轮41与右导轮42沿X轴方向排布,且位于被加工工件50的两侧,这样左导轮41与右导轮42之间的C段电极丝23与工件50垂直,当拖板在Z轴方向运动时,C段电极丝23随之上下运动完成Z轴方向的切割。The cantilever 30 is provided with a first wire row wheel 31 and a first compensation wire row wheel 32, and the carriage 40 is provided with a left guide wheel 41, a right guide wheel 42, a conductive device 43, a second wire row wheel 44 and a second compensator wheel. The wire row wheel 45, the left guide wheel 41 and the right guide wheel 42 are arranged along the X-axis direction, and are positioned at both sides of the workpiece 50 to be processed, so that the C segment electrode wire 23 between the left guide wheel 41 and the right guide wheel 42 and the The workpiece 50 is vertical, and when the carriage moves in the Z-axis direction, the segment C electrode wire 23 moves up and down to complete the cutting in the Z-axis direction.

第一补偿排丝轮32和第二补偿排丝轮45设置在卷丝筒10与第二排丝轮44之间,且第一补偿排丝轮32位于第二补偿排丝轮45下方,第一排丝轮31与左导轮41之间的A段电极丝21、第一补偿排丝轮32与第二补偿排丝轮45间的B段电极丝22平行与Z轴,第一补偿排丝轮32与第一排丝轮31沿Z轴方向排布,第二补偿排丝轮45与第二排丝轮44沿X轴方向排布,且与左导轮41沿Z轴方向排布,第二排丝轮44与右导轮42沿Z轴方向排布。这样,电极丝20在左导轮41、右导轮42、第二排丝轮44以及第二补偿排丝轮45处的转角均为直角,当拖板在Z轴方向运动,向上运动时,A段电极丝会缩短一定的长度,而B段电极丝会伸长一定的长度,向下运动时则相反。由于A段电极丝和B段电极丝竖直平行,所以A段电极丝和B段电极丝缩短和伸长的长度是相等的,所以运行区域的电极丝没有变化,从而解决了垂直切割线切割机加工过程中电极丝长度变化的问题,同时平衡了电极丝20运动时在各转角处的摩擦力。The first compensation wire row wheel 32 and the second compensation wire row wheel 45 are arranged between the reel 10 and the second wire row wheel 44, and the first compensation wire row wheel 32 is located below the second compensation wire row wheel 45, the second compensation wire row wheel 45 The section A electrode wire 21 between a row of wire wheels 31 and the left guide wheel 41, the section B electrode wire 22 between the first compensation wire row wheel 32 and the second compensation wire row wheel 45 are parallel to the Z axis, and the first compensation row The wire wheel 32 and the first row of wire wheels 31 are arranged along the Z-axis direction, the second compensation wire row wheel 45 and the second row of wire wheels 44 are arranged along the X-axis direction, and are arranged with the left guide wheel 41 along the Z-axis direction , the second row of silk wheels 44 and the right guide wheel 42 are arranged along the Z-axis direction. In this way, the rotation angles of the electrode wire 20 at the left guide wheel 41, the right guide wheel 42, the second row of wire wheels 44 and the second compensating wire row wheel 45 are at right angles. When the carriage moves in the Z-axis direction and moves upwards, The electrode wire of segment A will be shortened by a certain length, while the electrode wire of segment B will be extended by a certain length, and vice versa when moving downward. Since the electrode wires of segment A and segment B are vertically parallel, the lengths of shortening and elongation of segment A and segment B electrode wires are equal, so the electrode wires in the operating area do not change, thus solving the problem of vertical cutting wire cutting machine The problem of the length change of the electrode wire during the machining process balances the friction force at each corner when the electrode wire 20 moves.

导电装置43包括第一导电装置431和第二导电装置432,第一导电装置431设置在左导轮41与第一排丝轮31之间,并与电极丝20接触,第二导电装置432设置在右导轮42和第二排丝轮44之间,并与电极丝20接触,均衡地给电极丝提供电能。The conductive device 43 includes a first conductive device 431 and a second conductive device 432, the first conductive device 431 is arranged between the left guide wheel 41 and the first row of wire wheels 31, and is in contact with the wire electrode 20, and the second conductive device 432 is arranged Between the right guide wheel 42 and the second row of wire wheels 44 , and in contact with the wire electrode 20 , it supplies electrical energy to the wire electrode in a balanced manner.

以上实施方式只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所做的等效变化或修饰,都应涵盖在本发明的保护范围内。The above embodiments are only to illustrate the technical concept and characteristics of the present invention. All equivalent changes or modifications shall fall within the protection scope of the present invention.

Claims (8)

1.一种卧式线切割机床电极丝伸缩机构,其特征在于:它包括沿Y轴方向设置的卷丝筒(10)、在XZ面水平设置的悬臂(30)、在XZ面竖直设置的拖板(40)以及电极丝(20),所述的悬臂(30)上设有第一排丝轮(31)和第一补偿排丝轮(32),所述的拖板(40)上设有左导轮(41)、右导轮(42)、导电装置(43)、第二排丝轮(44)以及第二补偿排丝轮(45),所述的第一补偿排丝轮(32)和所述的第二补偿排丝轮(45)设置在所述的卷丝筒(10)与所述的第二排丝轮(44)之间,且所述的第一补偿排丝轮(32)位于所述的第二补偿排丝轮(45)下方,所述的第一排丝轮(31)与所述的左导轮(41)之间的A段电极丝(21)、所述的第一补偿排丝轮(32)与所述的第二补偿排丝轮(45)间的B段电极丝(22)平行于Z轴。1. A wire electrode telescopic mechanism for a horizontal wire cutting machine tool, characterized in that it includes a winding drum (10) arranged along the Y-axis direction, a cantilever (30) arranged horizontally on the XZ plane, and a vertically arranged cantilever on the XZ plane The dragging plate (40) and the electrode wire (20), the cantilever (30) is provided with the first wire row wheel (31) and the first compensation wire row wheel (32), the dragging plate (40) There are left guide wheel (41), right guide wheel (42), conductive device (43), second wire row wheel (44) and second compensation wire row wheel (45), the first compensation wire row wheel The wheel (32) and the second compensation wire arrangement wheel (45) are arranged between the said reel (10) and the second wire arrangement wheel (44), and the first compensation The wire row wheel (32) is located below the second compensation wire row wheel (45), and the section A electrode wire between the first wire row wheel (31) and the left guide wheel (41) ( 21). The B segment electrode wire (22) between the first compensation wire arrangement wheel (32) and the second compensation wire arrangement wheel (45) is parallel to the Z axis. 2.根据权利要求1所述的卧式线切割机床电极丝伸缩机构,其特征在于:所述的第一补偿排丝轮(32)与所述的第一排丝轮(31)沿Z轴方向排布。2. The wire electrode telescopic mechanism of a horizontal wire cutting machine tool according to claim 1, characterized in that: the first compensation wire row wheel (32) and the first wire row wheel (31) are aligned along the Z axis direction arrangement. 3.根据权利要求1所述的卧式线切割机床电极丝伸缩机构,其特征在于:所述的第二补偿排丝轮(45)与所述的第二排丝轮(44)沿X轴方向排布,且与所述的左导轮(41)沿Z轴方向排布。3. The wire electrode telescopic mechanism of a horizontal wire cutting machine tool according to claim 1, characterized in that: the second compensation wire row wheel (45) and the second wire row wheel (44) are along the X-axis direction, and arranged along the Z-axis direction with the left guide wheel (41). 4.根据权利要求1所述的卧式线切割机床电极丝伸缩机构,其特征在于:所述的第二排丝轮(44)与所述的右导轮(42)沿Z轴方向排布。4. The wire electrode telescopic mechanism of a horizontal wire cutting machine tool according to claim 1, characterized in that: said second row of wire wheels (44) and said right guide wheel (42) are arranged along the Z-axis direction . 5.根据权利要求1所述的卧式线切割机床电极丝伸缩机构,其特征在于:所述的左导轮(41)与所述的右导轮(42)沿X轴方向排布,且位于被加工工件(50)的两侧。5. The electrode wire telescopic mechanism of a horizontal wire cutting machine tool according to claim 1, characterized in that: the left guide wheel (41) and the right guide wheel (42) are arranged along the X-axis direction, and Located on both sides of the workpiece (50) to be processed. 6.根据权利要求1所述的卧式线切割机床电极丝伸缩机构,其特征在于:所述的导电装置(43)包括第一导电装置(431)和第二导电装置(432),所述的第一导电装置(431)设置在所述的左导轮(41)与第一排丝轮(31)之间,并与所述的电极丝(20)接触,所述的第二导电装置(432)设置在右导轮(42)和第二排丝轮(44)之间,并与所述的电极丝(20)接触。6. The electrode wire telescopic mechanism of a horizontal wire cutting machine tool according to claim 1, characterized in that: said conductive device (43) includes a first conductive device (431) and a second conductive device (432), said The first conductive device (431) is arranged between the left guide wheel (41) and the first row of wire wheels (31), and is in contact with the electrode wire (20), and the second conductive device (432) is arranged between the right guide wheel (42) and the second row of wire wheels (44), and is in contact with the electrode wire (20). 7.根据权利要求1所述的卧式线切割机床电极丝伸缩机构,其特征在于:所述的拖板(40)与丝杆(61)连接,该丝杆(61)与Z轴电机(62)连接,所述的丝杆(61)和Z轴电机(62)均沿Z轴方向设置。7. The electrode wire telescopic mechanism of a horizontal wire cutting machine tool according to claim 1, characterized in that: the carriage (40) is connected to the screw (61), and the screw (61) is connected to the Z-axis motor ( 62) connection, the screw rod (61) and the Z-axis motor (62) are both arranged along the Z-axis direction. 8.根据权利要求1所述的卧式线切割机床电极丝伸缩机构,其特征在于:所述的悬臂(30)固定于立柱(301)上,所述的立柱(301)一端固定在机床床身上。8. The electrode wire telescopic mechanism of horizontal wire cutting machine tool according to claim 1, characterized in that: the cantilever (30) is fixed on the column (301), and one end of the column (301) is fixed on the machine tool bed body.
CN2011100034697A 2011-01-10 2011-01-10 Telescopic Mechanism of Electrode Wire of Horizontal Wire Cutting Machine Tool Expired - Fee Related CN102091842B (en)

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