CN102091628B - Method for preparing low-carbon mixed alcohol catalyst by synthesis gas - Google Patents

Method for preparing low-carbon mixed alcohol catalyst by synthesis gas Download PDF

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CN102091628B
CN102091628B CN201010554957A CN201010554957A CN102091628B CN 102091628 B CN102091628 B CN 102091628B CN 201010554957 A CN201010554957 A CN 201010554957A CN 201010554957 A CN201010554957 A CN 201010554957A CN 102091628 B CN102091628 B CN 102091628B
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贺德华
张荣俊
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Tsinghua University
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Abstract

The invention relates to a method for preparing low-carbon mixed alcohol (with 1 to 5 carbon atoms) catalyst by synthesis gas (CO and H2), which belongs to the technical field of chemical industry. The method is characterized by comprising the following steps of: preparing (CuO-ZnO-Al2O3-ZrO2)-MgO composite oxide by compounding MgO and CuO-ZnO-Al2O3-ZrO2; and with (CuO-ZnO-Al2O3-ZrO2)-MgO as a catalyst and synthesis gas as raw gas, preparing C1-C5 mixed alcohol under the conditions of heating and pressurizing. The (CuO-ZnO-Al2O3-ZrO2)-MgO catalyst prepared by the method of the invention has higher time space yield of C2-C5 mixed alcohol than that of CuO-ZnO-Al2O3-ZrO2 catalyst.

Description

A kind of Preparation of catalysts method from the synthesis gas preparation MAS
Technical field
The present invention relates to a kind of from synthesis gas (CO+H 2) making the Catalysts and its preparation method of MAS (carbon number is 1~5 alcohol), a kind of preparation (CuO-ZnO-Al more specifically says so 2O 3-ZrO 2The method of)-MgO catalyst belongs to chemical technology field.
Background technology
Catalyzing carbon monoxide hydrogenation synthesizing low carbon mixed alcohol (C 1~C 5Alcohol) be one of important channel of coal resources clean utilization.Along with growing to even greater heights of environmental requirement, receive special concern from the research of preparing low-carbon mixed alcohol by synthetic gas.C wherein 2~C 5Mixed alcohol is eco-friendly liquid fuel additive (not sulfur-bearing, nitrogen, an aromatic compound etc.), and its surcharge is high, can directly substitute the gasoline additive that the methyl tertiary butyl ether(MTBE) (MTBE) with potentially contaminated property becomes the high-quality cleaning.Produce synthesis gas by coal, act as a fuel or gasoline additive from preparing low-carbon mixed alcohol by synthetic gas again, application promise in clinical practice is arranged.
Existing many Patent publish about the catalyst and the technology of synthesizing low-carbon mixed alcohol.More representational catalyst and technology have following several kinds; For example, the exploitation of German Lurgi company is the Octamix technology (European patent EP-0034338-A2 number, U.S. Pat-No. 4513100, US-4031123 number and US-2327066 number) of catalyst principal component with Cu-Zn; France Petroleum Institute exploitation be the IFP technology (U.S. US-4122110 number, US-4291126 number) of catalyst principal component with Cu-Co; The cooperative development of The Dow Chemical Co. (US) 2030 Dow Center, Abbott Road, Midland, Michigan 48640, and union carbide corporation with MoS 2Be the Sygmol technology of catalyst main component (U.S. Pat-No. 4675344 and European patent EP-No. 0235886).These patented technologies differ from one another, wherein C in the product of Sygmol and IFP technology 2+Alcohol content is higher; Octamix process using low-pressure process has higher space-time yield, and water content is low, and its products distribution is expected further improvement.But the composition of the catalyst that uses in these patented technologies is comparatively complicated, and preparation technology is comparatively loaded down with trivial details, has plenty of severe reaction conditions.On the other hand, also Patent publish having been arranged uses the catalyst of rhodium-containing to make C from synthesis gas 2The technology of alcohol, Li (the Na)/Rh-Mn-Fe/SiO that No. 96112685 a kind of rhodium-containing is provided like Chinese patent 2Catalyst, oxygenate overall selectivitys such as methyl alcohol, ethanol, acetaldehyde, propyl alcohol can reach more than 90%, but CO conversion ratio very low (about below 6~7%), catalyst preparation process are more loaded down with trivial details, and rhodium metal costs an arm and a leg.Though the Cu-Zn-Al catalyst of the modification of Lurgi company development has the activity that generates low-carbon alcohols preferably, C 2+The selectivity of alcohol is also not high, and reaction condition is also comparatively harsh.
The present invention is through MgO and CuO-ZnO-Al 2O 3-ZrO 2Compound (the CuO-ZnO-Al that makes 2O 3-ZrO 2)-MgO composite oxide catalysts is with traditional CuO-ZnO-Al 2O 3-ZrO 2Catalyst is compared, and catalyst of the present invention has higher C 2~C 5The space-time yield of mixed alcohol.
Summary of the invention
The purpose of this invention is to provide a kind of being used for from synthesis gas system C 1~C 5The Catalysts and its preparation method of mixed alcohol.Use (the CuO-ZnO-Al that this method makes 2O 3-ZrO 2)-MgO catalyst is than traditional CuO-ZnO-Al 2O 3-ZrO 2Catalyst has higher C 1~C 5Mixed alcohol space-time yield, especially C 2~C 5The space-time yield of mixed alcohol improves a lot.
The synthesis gas system C that is used for provided by the invention 1~C 5(the CuO-ZnO-Al of mixed alcohol 2O 3-ZrO 2)-MgO Catalysts and its preparation method is characterized in that: through mechanical mixing or coprecipitation with MgO and CuO-ZnO-Al 2O 3-ZrO 2Compound, roasting at a certain temperature makes (CuO-ZnO-Al 2O 3-ZrO 2)-MgO composite oxides.Use (the CuO-ZnO-Al of the inventive method preparation 2O 3-ZrO 2)-MgO is a raw material as catalyst, with the synthesis gas, under the condition of warming and pressurizing, can make C efficiently 1~C 5Mixed alcohol.
(the CuO-ZnO-Al of the inventive method preparation 2O 3-ZrO 2In the)-MgO catalyst, CuO-ZnO-Al 2O 3-ZrO 2With the mass percent of MgO be (CuO-ZnO-Al 2O 3-ZrO 2): 85~35%, MgO:15~65%, wherein CuO-ZnO-Al 2O 3-ZrO 2Composition (mol ratio) be Cu:40~50%, Zn:30~40%, Al:5~15%, Zr:5~15%.
Adopt coprecipitation preparation (CuO-ZnO-Al 2O 3-ZrO 2The detailed process of)-MgO catalyst comprises:
(1) preparation raw material salt and precipitant solution
In different ratio preparation Cu (NO 3) 2, Zn (NO 3) 2, Al (NO 3) 3, ZrO (NO 3) 2And Mg (NO 3) 2Aqueous metal salt, preparation KOH and K 2CO 3The mixed precipitant aqueous solution.
(2) deposition, aging and last handling process
Aqueous metal salt and the precipitating reagent aqueous solution simultaneously and drip add, produce deposition, wear out then, filtration, washing, drying, place the Muffle furnace roasting to powder at last, obtain (CuO-ZnO-Al 2O 3-ZrO 2)-MgO.
Adopt mechanical mixing preparation (CuO-ZnO-Al 2O 3-ZrO 2The detailed process of)-MgO catalyst comprises:
(1) preparation CuO-ZnO-Al 2O 3-ZrO 2
Preparation Cu (NO 3) 2, Zn (NO 3) 2, Al (NO 3) 3And ZrO (NO 3) 2Aqueous metal salt, preparation KOH and K 2CO 3The mixed precipitant aqueous solution, aqueous metal salt and the precipitating reagent aqueous solution simultaneously and drip add, produce deposition, wear out then, filtration, washing, drying, place the Muffle furnace roasting to powder at last, obtain CuO-ZnO-Al 2O 3-ZrO 2
(2) preparation MgO
MgO can be from Mg (NO 3) 2Set out, adopt traditional precipitation method to make; Also direct commodity in use MgO.
(3) CuO-ZnO-Al 2O 3-ZrO 2Compound with MgO
Take by weighing CuO-ZnO-Al according to a certain percentage 2O 3-ZrO 2And MgO, carry out mechanical mixture, roasting in Muffle furnace then obtains (CuO-ZnO-Al 2O 3-ZrO 2)-MgO.
The present invention is unstripped gas with the synthesis gas, at warming and pressurizing and (CuO-ZnO-Al 2O 3-ZrO 2Prepare C under the condition that)-MgO catalyst exists 1~C 5Mixed alcohol.The synthesis gas that the present invention uses is the gaseous mixture of carbon monoxide and hydrogen ratio=1: 1.Carry out above-mentioned reaction by method of the present invention, under heating, carry out.Reaction temperature is generally 250~350 ℃; Carry out above-mentioned reaction by the inventive method, carry out adding to depress, the pressure of synthesis gas is generally 6MPa.
The specific embodiment
Below in conjunction with embodiment technical scheme of the present invention is done further explanation.
Embodiment 1
(1) 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO Preparation of catalysts (coprecipitation)
Take by weighing 1.41g Cu (NO 3) 2, 1.74g Zn (NO 3) 2, 0.49g Al (NO 3) 3, 0.35g ZrO (NO 3) 2And 6.67gMg (NO 3) 2Join in the 100ml deionized water, be made into aqueous metal salt; Take by weighing 3.37g KOH and 4.14g K 2CO 3Join in the 120ml deionized water, be made into the precipitating reagent aqueous solution.Measure the 80ml deionized water in addition and put into flask, place water-bath constant temperature at 65 ℃, under stirring, be added drop-wise to the aqueous metal salt and the precipitating reagent aqueous solution simultaneously in the deionized water of above-mentioned flask, precipitation process is regulated and maintenance pH value=9.Dropwise continued and stirred mother liquor 1 hour; Filter then, filter cake washs 3 times with 80 ℃ hot deionized water, washes 2 times with deionized water at normal temperature again; Use washing with alcohol 2 times at last again; Filter cake is placed in the baking oven 110 ℃ of dryings 12 hours, places Muffle furnace 400 ℃ of following roastings of air 3 hours afterwards, promptly obtains 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO catalyst.
(2) at 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO carries out synthesis gas system C under existing 1~C 5The reacting synthesis gas system C of mixed alcohol 1~C 5Carry out in the miniature fixed bed movable reactor that is reflected at stainless steel tube liner quartz ampoule (internal diameter 10mm) of mixed alcohol.Take by weighing 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO catalyst 0.5g is loaded on the quartz ampoule middle part, and beds is all filled silica wool in two ends up and down.Before the reaction, catalyst is at H 2/ N 2Gaseous mixture (V N2/ V H2=4/1) rises to 270 ℃ from room temperature with 1 ℃/min in, reduced 4 hours down at 270 ℃.Be adjusted to 250 ℃ of reaction temperatures then, switch to unstripped gas (V again H2/ V CO=1/1), under 6MPa pressure, react, raw gas flow is by mass flowmenter control (air speed is 6000mL/g/h), and reaction pressure is by pressure maintaining valve and counterbalance valve control, and reaction bed temperature is measured and control by thermocouple and temperature controller.The reaction tube exit gas carries out online detection and assay products with online gas-chromatography down in insulation (150 ℃) after reducing pressure.The sample analysis of 250 ℃ of reactions is warming up to 300 ℃ to beds and reacts after finishing, and the reaction tube exit gas carries out online detection and assay products with online gas-chromatography equally.The sample analysis of 300 ℃ of reactions is warming up to 350 ℃ to beds and reacts after finishing, and the reaction tube exit gas carries out online detection and assay products with online gas-chromatography equally.Calculate the space-time yield of CO conversion rate and pure ethers product according to the chromatography result, reaction result is listed in table 1.
Embodiment 2
(1) 35% (CuO-ZnO-Al 2O 3-ZrO 2)-65%MgO Preparation of catalysts (coprecipitation)
Take by weighing 0.87g Cu (NO 3) 2, 0.833g Zn (NO 3) 2, 0.3g Al (NO 3) 3, 0.21g ZrO (NO 3) 2And 8.21gMg (NO 3) 2Join in the 100ml deionized water, be made into aqueous metal salt; Take by weighing 3.37g KOH and 4.14g K 2CO 3Join in the 120ml deionized water, be made into the precipitating reagent aqueous solution.Measure the 80ml deionized water in addition and put into flask, place water-bath constant temperature at 65 ℃, under stirring, be added drop-wise to the aqueous metal salt and the precipitating reagent aqueous solution simultaneously in the deionized water of above-mentioned flask, precipitation process is regulated and maintenance pH value=9.Other follow-up step promptly obtains 35% (CuO-ZnO-Al with embodiment 1 2O 3-ZrO 2)-65%MgO catalyst.
(2) at 35% (CuO-ZnO-Al 2O 3-ZrO 2)-65%MgO carries out synthesis gas system C under existing 1~C 5The reaction response operation of mixed alcohol is with embodiment 1 (2).Reaction result is listed in table 2.
Embodiment 3
(1) 70% (CuO-ZnO-Al 2O 3-ZrO 2)-30%MgO Preparation of catalysts (coprecipitation)
Take by weighing 2.283g Cu (NO 3) 2, 2.186g Zn (NO 3) 2, 0.788gAl (NO 3) 3, 0.561g ZrO (NO 3) 2And 4.872gMg (NO 3) 2Join in the 100ml deionized water, be made into aqueous metal salt; Take by weighing 3.37g KOH and 4.14g K 2CO 3Join in the 120ml deionized water, be made into the precipitating reagent aqueous solution.Measure the 80ml deionized water in addition and put into flask, place water-bath constant temperature at 65 ℃, under stirring, be added drop-wise to the aqueous metal salt and the precipitating reagent aqueous solution simultaneously in the deionized water of above-mentioned flask, precipitation process is regulated and maintenance pH value=9.Other follow-up step promptly obtains 70% (CuO-ZnO-Al with embodiment 1 2O 3-ZrO 2)-30%MgO.
(2) at 70% (CuO-ZnO-Al 2O 3-ZrO 2)-30%MgO carries out synthesis gas system C under existing 1~C 5The reaction response operation of mixed alcohol is with embodiment 1 (2).Reaction result is listed in table 3.
Embodiment 4
(1) 85% (CuO-ZnO-Al 2O 3-ZrO 2)-15%MgO Preparation of catalysts (coprecipitation)
Take by weighing 3.153g Cu (NO 3) 2, 3.019g Zn (NO 3) 2, 1.088gAl (NO 3) 3, 0.775g ZrO (NO 3) 2And 2.821gMg (NO 3) 2Join in the 100ml deionized water, be made into aqueous metal salt; Take by weighing 3.37g KOH and 4.14g K 2CO 3Join in the 120ml deionized water, be made into the precipitating reagent aqueous solution.Measure the 80ml deionized water in addition and put into flask, place water-bath constant temperature at 65 ℃, under stirring, be added drop-wise to the aqueous metal salt and the precipitating reagent aqueous solution simultaneously in the deionized water of above-mentioned flask, precipitation process is regulated and maintenance pH value=9.Other follow-up step promptly obtains 85% (CuO-ZnO-Al with embodiment 1 2O 3-ZrO 2)-15%MgO catalyst.
(2) at 85% (CuO-ZnO-Al 2O 3-ZrO 2)-15%MgO carries out synthesis gas system C under existing 1~C 5The reaction response operation of mixed alcohol is with embodiment 1 (2).Reaction result is listed in table 4.
Embodiment 5
(1) 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO (mechanical mixture) Preparation of catalysts
Prepare CuO-ZnO-Al earlier 2O 3-ZrO 2Oxide: take by weighing 4.35g Cu (NO 3) 2, 4.05g Zn (NO 3) 2, 1.50gAl (NO 3) 3With 1.07g ZrO (NO 3) 2Join in the 100ml deionized water, be made into aqueous metal salt; Take by weighing 3.37g KOH and 4.14g K 2CO 3Join in the 120ml deionized water, be made into the precipitating reagent aqueous solution.Measure the 80ml deionized water in addition and put into flask, place water-bath constant temperature at 65 ℃, under stirring, be added drop-wise to the aqueous metal salt and the precipitating reagent aqueous solution simultaneously in the deionized water of above-mentioned flask, precipitation process is regulated and maintenance pH value=7.Other follow-up step promptly obtains CuO-ZnO-Al with embodiment 1 2O 3-ZrO 2
MgO and CuO-ZnO-Al 2O 3-ZrO 2Compound: take by weighing commercially available reagent MgO1.00g (before using in the air 400 ℃ roasting 3 hours) and CuO-ZnO-Al 2O 3-ZrO 21.00g mix, be diluent with ethanol, mechanical mixture stirred 10 hours, and evaporate to dryness ethanol then, solid are placed in the baking oven 110 ℃ of dryings 12 hours, place Muffle furnace 400 ℃ of following roastings of air 3 hours afterwards, promptly obtain 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO (mechanical mixture) catalyst.
(2) at 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO (mechanical mixture) carries out synthesis gas system C under existing 1~C 5The reaction of mixed alcohol
Operation is with embodiment 1 (2).Reaction result is listed in table 5.
Comparative example 1
(1) CuO-ZnO-Al 2O 3-ZrO 2Preparation of catalysts
Take by weighing 4.35g Cu (NO 3) 2, 4.05g Zn (NO 3) 2, 1.50g Al (NO 3) 3With 1.07g ZrO (NO 3) 2Join in the 100ml deionized water, be made into aqueous metal salt; Take by weighing 3.37g KOH and 4.14g K 2CO 3Join in the 120ml deionized water, be made into the precipitating reagent aqueous solution.Measure the 80ml deionized water in addition and put into flask, place water-bath constant temperature at 65 ℃, under stirring, be added drop-wise to the aqueous metal salt and the precipitating reagent aqueous solution simultaneously in the deionized water of above-mentioned flask, precipitation process is regulated and maintenance pH value=7.Other follow-up step promptly obtains CuO-ZnO-Al with embodiment 1 2O 3-ZrO 2Catalyst.
(2) at CuO-ZnO-Al 2O 3-ZrO 2Carry out synthesis gas system C under existing 1~C 5The reaction of mixed alcohol
Operation is with embodiment 1 (2).Reaction result is listed in table 6.
Table 1 embodiment 1 (50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO catalyst) reaction result
Figure BSA00000356329600051
Figure BSA00000356329600061
Annotate: total pure ether products refers to: dimethyl ether+methyl alcohol+C 2~C 5The summation of alcohol (down together).
Table 2 embodiment 2 (35% (CuO-ZnO-Al 2O 3-ZrO 2)-65%MgO catalyst) reaction result
Table 3 embodiment 3 (70% (CuO-ZnO-Al 2O 3-ZrO 2)-30%MgO catalyst) reaction result
Table 4 embodiment 4 (85% (CuO-ZnO-Al 2O 3-ZrO 2)-15%MgO catalyst) reaction result
Table 5 embodiment 5 (mechanical mixture 50% (CuO-ZnO-Al 2O 3-ZrO 2)-50%MgO catalyst) reaction result
Figure BSA00000356329600065
Table 6 comparative example 1 (CuO-ZnO-Al 2O 3-ZrO 2Catalyst) reaction result
Figure BSA00000356329600066

Claims (1)

1. Preparation of catalysts method from the synthesis gas preparation MAS is characterized in that: this method is through MgO and CuO-ZnO-Al 2O 3-ZrO 2Compound (the CuO-ZnO-Al that makes 2O 3-ZrO 2)-MgO composite oxides are with (CuO-ZnO-Al 2O 3-ZrO 2)-MgO is catalyst, is unstripped gas with the synthesis gas, under the condition of warming and pressurizing, makes C 1~C 5Mixed alcohol; Said at (CuO-ZnO-Al 2O 3-ZrO 2In the)-MgO catalyst, CuO-ZnO-Al 2O 3-ZrO 2With the mass percent of MgO be (CuO-ZnO-Al 2O 3-ZrO 2): 85~35%, MgO:15~65%; Said at CuO-ZnO-Al 2O 3-ZrO 2In, the molar percentage of each metal is Cu:40~50%, Zn:30~40%, Al:5~15%, Zr:5~15%; MgO and CuO-ZnO-Al 2O 3-ZrO 2Compound employing mechanical mixing or coprecipitation; Adopt coprecipitation to prepare MgO and CuO-ZnO-Al 2O 3-ZrO 2Compound the time, precipitating reagent adopts KOH and K 2CO 3Mixed aqueous solution, and KOH and K 2CO 3Mol ratio be 2/1~1/1; Adopt mechanical mixing to prepare MgO and CuO-ZnO-Al 2O 3-ZrO 2Compound the time, CuO-ZnO-Al 2O 3-ZrO 2Make by the precipitation method earlier, again by certain quality percentage and MgO mechanical mixture, and through 400 ℃ of roastings.
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US9656931B2 (en) 2012-12-20 2017-05-23 Sekisui Chemical Co., Ltd. Catalyst for alcohol synthesis, apparatus for producing alcohol and method for producing alcohol
CN103613483B (en) * 2013-11-14 2015-07-29 中国科学院广州能源研究所 A kind of layering loading catalyst prepares the application in low-carbon alcohol at synthetic gas
CN104368356A (en) * 2014-11-05 2015-02-25 南京工业大学 Catalyst for producing low-carbon mixed alcohol by using synthesis gas as well as preparation method and application of catalyst
CN108409530B (en) * 2018-03-09 2021-02-19 吴辉胜 Device and method for producing low-carbon mixed alcohol by using organic wastes
CN113856687A (en) * 2021-11-04 2021-12-31 太原理工大学 Preparation method of doped ZnO catalyst and preparation method for synthesizing higher alcohol by using doped ZnO catalyst

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