CN102088069B - Multi-station battery liquid filling machine and liquid filling method - Google Patents
Multi-station battery liquid filling machine and liquid filling method Download PDFInfo
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- CN102088069B CN102088069B CN2009101943825A CN200910194382A CN102088069B CN 102088069 B CN102088069 B CN 102088069B CN 2009101943825 A CN2009101943825 A CN 2009101943825A CN 200910194382 A CN200910194382 A CN 200910194382A CN 102088069 B CN102088069 B CN 102088069B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention relates to a multi-station battery liquid filling machine and a liquid filling method. The machine consists of a shell, an electric cabinet, a large turntable, small turntables, a liquid pump and a vacuuming barrel, wherein the large turntable is arranged on the bottom plate; a gear cutter connected with the large turntable is arranged below the bottom plate; four small turntables are arranged on the large turntable; the large turntable coupled with the small turntables pauses at a station after every 90 degree rotation; and the liquid pump for the small turntables is arranged on one of the stations, and the vacuuming barrel is arranged above another station. A liquid filling method for the multi-station battery liquid filling machine comprises the following steps of: placing a battery at the first station; metering the filling liquid in a liquid filling barrel at the second station; vacuuming to fill liquid into the battery at the third station; and unloading the battery at the fourth station. The machine and the method have the advantages of stable working, easy operation, cost conservation and environmental friendliness.
Description
Technical field
The present invention relates to a kind of battery production instrument, particularly relate to a kind of Multistation battery liquid filling machine and electrolyte filling method.
Background technology
Traditional battery liquid-filling is that battery is put into electrolyte, then vacuumizes, electrolyte is filled with till, this method can not quantitative liquid-filling, wastes very greatly, and battery surface not only wastes electrolyte owing to being stained with electrolyte, and battery case pollutes.
Summary of the invention
Purpose of the present invention just provides a kind of Multistation battery liquid filling machine and electrolyte filling method, and its filling machine is simple in structure, working stability, does not waste electrolyte, and battery case is clean, and work efficiency is high; Processing ease, quantitative liquid-filling, battery quality is more guaranteed, saves electrolyte.
For achieving the above object, the present invention adopts following technical scheme:
A kind of Multistation battery liquid filling machine, by housing, electronic box, traffic cycle, mini-roundabout, liquid pumping device, vacuumize the bucket form, housing comprises side plate, base plate and the upper plate that frame is connected with frame, on the base plate in the housing traffic cycle is set, the gear dispenser of interlock traffic cycle is set under the base plate, 4 mini-roundabouts are set on the traffic cycle, traffic cycle interlock mini-roundabout whenever turn 90 degrees and suspends on a station, the mini-roundabout top of one of them station is provided with liquid pumping device, and the top of another station is provided with and vacuumizes bucket.
Be respectively arranged with two station holes on the adjacent two sides of described housing, be provided with the elasticity seal of hand position on the station hole, the top in station hole is provided with window, and its window is provided with glass or transparent plastic sheet, and biside plate is provided with the door of opening or sealing in addition.
Described mini-roundabout comprises battery spring seat rotating disk and liquid charging barrel rotating disk, 15 to 30 spring bases are set respectively in one week of battery spring seat rotating disk, 15 to 30 liquid charging barrels are set respectively in one week of liquid charging barrel rotating disk, liquid charging barrel top is opening, the liquid charging barrel bottom is provided with liquid injection port, the battery for the treatment of fluid injection is separately positioned on the spring base top, the liquid injection hole of battery is aimed at the liquid injection port of liquid charging barrel bottom, be provided with the fixed axis that linking springs seat rotating disk and liquid charging barrel rotating disk rotate synchronously at the rotating disk middle part, fixed axis is connected on the traffic cycle, and can rotate at traffic cycle, the upper end of axle is a wherein end of shaft joint fixedly.
Described liquid pumping device is provided with support, frame bottom is fixedly connected on the base plate of one of them station, be provided with stepping motor and the power transmission shaft that is connected with mini-roundabout on the support, the lower end of its axle is connected with the other end of shaft joint, the upper end of axle connects the cylinder piston rod that moves up and down, the shaft of stepping motor connects the power transmission shaft that cylinder piston rod connects by belt pulley, stepping motor interlock power transmission shaft rotates step by step, and cylinder can drive power transmission shaft and do moving up and down of docking or separate with the shaft joint of the axle of mini-roundabout.
Be provided with pump liquid mouth on the support of described liquid pumping device, its pump liquid mouth connects measuring pump by pipeline, the opening of the liquid charging barrel on the mini-roundabout of pump liquid mouth difference alignment step driven by motor.
The described lower end that vacuumizes bucket is opening, and openend is provided with sealing ring, and the upper end is the bucket end, and the bucket end connects the cylinder piston rod that vacuumizes bucket, and cylinder block is fixed on the upper plate, moves up and down but the piston rod interlock vacuumizes bucket.
Described vacuumizing is connected with vacuum-pumping tube on the bucket.
A kind of electrolyte filling method of Multistation battery liquid filling machine, comprise following job step: on the spring base of the mini-roundabout of the first station, lay respectively by hand battery by the station hole, make the liquid injecting mouth of the liquid injection port aligning liquid charging barrel of battery, mini-roundabout one circle of this station is complete by the discharge pond, and the mini-roundabout on the gear dispenser interlock traffic cycle forwards the second station to; Enter the second station, start the cylinder work on the liquid pumping device, shaft joint interlock mini-roundabout axle, the program control stepping motor rotates a liquid charging barrel position, a bucket position is rotated in measuring pump fluid injection, stepping motor again, and measuring pump is fluid injection again, liquid charging barrel with the mini-roundabout on this this station has all been annotated, and traffic cycle interlock mini-roundabout is to next station; At the 3rd station, start the interlock cylinder that vacuumizes bucket, the gas piston linkage of cylinder vacuumizes bucket and moves downward surface to traffic cycle, the mini-roundabout of liquid charging barrel electrolyte has been injected in sealing, start vacuum pump, take air away by vacuum-pumping tube, until the quantitative electrolyte of liquid charging barrel all sucks in the battery, fluid injection is complete, and traffic cycle turns to next station; The 4th station is manual to take off battery, puts into battery case, and the fluid injection of liquid-filling machine for battery is finished.
Described traffic cycle whenever turn 90 degrees by gear dispenser interlock and suspends in a station place, by order counterclockwise or that turn clockwise four stations is set respectively.
Beneficial effect of the present invention: owing to being provided with the door of object and sealing, be convenient to guarantee the degree of drying of operational environment, be convenient to simultaneously the operation of equipment; Each station that makes traffic cycle and mini-roundabout of gear dispenser and stepping motor is more accurate; Put into electrolyte without battery and vacuumize, and quantitative liquid-filling, make battery totally reduce pollution, and save cost.
Description of drawings
Fig. 1 is the place ahead and the left surface schematic perspective view of outward appearance part of the present invention.
Fig. 2 is rear and the right flank schematic perspective view of outward appearance part of the present invention.
Fig. 3 is internal structure schematic perspective view of the present invention
Fig. 4 is dead ahead of the present invention schematic perspective view.
Specific embodiment
With reference to Fig. 1, Fig. 2 can find out surface structure of the present invention, housing comprises the side plate 3 that frame 8 is connected with support, 11,13,14 base plates 6 and upper plate 12, electronic box 2 is set on the upper plate, the gear dispenser 7 of interlock traffic cycle is set under the base plate, the adjacent two sides 3 of housing, 11 arrange respectively two station holes 5,9, be provided with the elasticity seal of hand position on the station hole, so that the sealing that hand enters, the top in station hole is provided with window 4,10 so that watching in the work, its window is provided with glass or transparent plastic sheet, biside plate 13 in addition, 14 are provided with the door of opening or sealing, and are convenient to taking-up and the installation of parts.
With reference to Fig. 3, Fig. 4 can find out internal structure of the present invention, comprise traffic cycle 22, mini-roundabout 24, liquid pumping device, vacuumizing bucket 12 forms, on the base plate 6 in the housing traffic cycle 6 is set, traffic cycle is fixedly connected with the dispenser axle, 4 mini-roundabouts 24 are set on the traffic cycle, mini-roundabout 24 comprises battery spring seat rotating disk 25 and liquid charging barrel rotating disk 20,15 to 30 spring bases are set respectively in one week of battery spring seat rotating disk, 15 to 30 liquid charging barrels are set respectively in one week of liquid charging barrel rotating disk, liquid charging barrel top is opening, amount by the required electrolyte of battery pumps into from pump liquid mouth, the liquid charging barrel bottom is provided with liquid injection port, this liquid injection port is the liquid injection port of battery, its mouthful aimed at the liquid injection hole on the battery in the fluid injection, the rotating disk middle part is provided with and connects the fixed axis 19 that two rotating disks rotate synchronously, fixed axis is connected on the traffic cycle, and can rotate, the upper end of axle is a wherein end of shaft joint 26 fixedly, this shaft joint is movable shaft joint, its effect is the same with the clutch effect, can be combined with the axle that connects or separate, be convenient to like this connect respectively each mini-roundabout.Traffic cycle interlock mini-roundabout whenever turn 90 degrees and suspends on a station, and one of them station top is provided with the liquid pumping device of mini-roundabout top, and the top of another station is provided with and vacuumizes bucket.Described liquid pumping device is provided with support 27, frame bottom is fixedly connected on the base plate 6 of one of them station, be provided with stepping motor 18 and the power transmission shaft 28 that is connected with mini-roundabout on the support, the lower end of its axle is connected with the other end 16 of shaft joint, the upper end of axle 28 connects the piston rod of cylinder 15, stepping motor 18 goes out shaft pulley connecting axle 28, and but interlock power transmission shaft 28 rotates, simultaneously this axle also can be under the effect of cylinder 15 clutch mini-roundabout axle 19 up and down, shaft joint 16,26 separates or is docking together in the clutch.Be provided with pump liquid mouth 17 on the support of described liquid pumping device, its pump liquid mouth connects measuring pump by pipeline, the respectively fluid injection of opening of the liquid charging barrel on the mini-roundabout of pump liquid mouth difference alignment step driven by motor.The described lower end that vacuumizes bucket 23 is opening, openend is provided with sealing ring, the upper end is the bucket end, and the bucket end connects sealing bucket cylinder 13 piston rods, and cylinder block is fixed on the upper plate 12, but the piston rod interlock vacuumizes bucket 23 and moves up and down, move on the surface of traffic cycle when vacuumizing bucket, vacuumize sealing ring and the traffic cycle face seal of bucket, start vacuum pumping pump, air is extracted out from vacuum-pumping tube 14, and fluid injection is carried out simultaneously in the battery.
A kind of electrolyte filling method of Multistation battery liquid filling machine, comprise following job step: on the spring base of the mini-roundabout of the first station (being the station in housing the place ahead), lay respectively by hand battery by the station hole, make the liquid injecting mouth of the liquid injection hole aligning liquid charging barrel of battery, mini-roundabout one circle of this station is complete by the discharge pond, and traffic cycle interlock mini-roundabout forwards the second station to; Enter the second station, start the cylinder work on the liquid pumping device, the axle of shaft joint interlock mini-roundabout, program control stepping motor interlock mini-roundabout rotates a liquid charging barrel position, measuring pump electrolyte content fluid injection on request, stepping motor rotates a bucket position again, and measuring pump is fluid injection again, liquid charging barrel with the mini-roundabout of this this station has all been annotated, and traffic cycle interlock mini-roundabout is to next station; At the 3rd station, start the interlock cylinder that vacuumizes bucket, the piston rod interlock of cylinder vacuumizes bucket and moves downward surface to traffic cycle, the mini-roundabout of liquid charging barrel electrolyte has been injected in sealing, start vacuum pump, take air away by vacuum-pumping tube, until the quantitative electrolyte of liquid charging barrel all sucks in the battery, fluid injection is complete, and traffic cycle turns to next station; The 4th station is manual to take off battery, puts into battery case, and the fluid injection of liquid-filling machine for battery is finished.
The present invention illustrates cited station and by counterclockwise four stations being set, certainly also not getting rid of four stations is set in the direction of the clock.
Claims (9)
1. Multistation battery liquid filling machine, it is characterized in that: by housing, electronic box, traffic cycle, mini-roundabout, liquid pumping device, vacuumize the bucket form, housing comprises side plate, base plate and the upper plate that frame is connected with frame, on the base plate in the housing traffic cycle is set, the gear dispenser of interlock traffic cycle is set under the base plate, 4 mini-roundabouts are set on the traffic cycle, traffic cycle interlock mini-roundabout whenever turn 90 degrees and suspends on a station, the mini-roundabout top of one of them station is provided with liquid pumping device, and the top of another station is provided with and vacuumizes bucket.
2. a kind of Multistation battery liquid filling machine according to claim 1, it is characterized in that: be respectively arranged with two station holes on the adjacent two sides of housing, be provided with the elasticity seal of hand position on the station hole, the top in station hole is provided with window, its window is provided with glass or transparent plastic sheet, and biside plate is provided with the door of opening or sealing in addition.
3. a kind of Multistation battery liquid filling machine according to claim 1, it is characterized in that: mini-roundabout comprises battery spring seat rotating disk and liquid charging barrel rotating disk, 15 to 30 spring bases are set respectively in one week of battery spring seat rotating disk, 15 to 30 liquid charging barrels are set respectively in one week of liquid charging barrel rotating disk, liquid charging barrel top is opening, the liquid charging barrel bottom is provided with liquid injection port, the battery for the treatment of fluid injection is separately positioned on the spring base top, the liquid injection hole of battery is aimed at the liquid injection port of liquid charging barrel bottom, be provided with the fixed axis that linking springs seat rotating disk and liquid charging barrel rotating disk rotate synchronously at the rotating disk middle part, fixed axis is connected on the traffic cycle, and can rotate at traffic cycle, the upper end of axle is a wherein end of shaft joint fixedly.
4. a kind of Multistation battery liquid filling machine according to claim 1, it is characterized in that: liquid pumping device is provided with support, frame bottom is fixedly connected on the base plate of one of them station, be provided with stepping motor and the power transmission shaft that is connected with mini-roundabout on the support, the lower end of its axle is connected with the other end of shaft joint, the upper end of axle connects the cylinder piston rod that moves up and down, the shaft of stepping motor connects the power transmission shaft that cylinder piston rod connects by belt pulley, stepping motor interlock power transmission shaft rotates step by step, and cylinder can drive power transmission shaft and do moving up and down of docking or separate with the shaft joint of the axle of mini-roundabout.
5. according to claim 1 or 4 described a kind of Multistation battery liquid filling machines, it is characterized in that: be provided with pump liquid mouth on the support of liquid pumping device, its pump liquid mouth connects measuring pump by pipeline, the opening of the liquid charging barrel on the mini-roundabout of pump liquid mouth difference alignment step driven by motor.
6. a kind of Multistation battery liquid filling machine according to claim 1, it is characterized in that: the lower end that vacuumizes bucket is opening, openend is provided with sealing ring, the upper end is the bucket end, the bucket end, connect the cylinder piston rod that vacuumizes bucket, cylinder block is fixed on the upper plate, moves up and down but the piston rod interlock vacuumizes bucket.
7. it is characterized in that: vacuumize and be connected with vacuum-pumping tube on the bucket according to claim 1 or 6 described a kind of Multistation battery liquid filling machines.
8. the electrolyte filling method of a Multistation battery liquid filling machine, it is characterized in that comprising following job step: on the spring base of the mini-roundabout of the first station, lay respectively by hand battery by the station hole, make the liquid injecting mouth of the liquid injection port aligning liquid charging barrel of battery, it is complete that mini-roundabout one circle of this station is laid battery, and the mini-roundabout on the gear dispenser interlock traffic cycle forwards the second station to; Enter the second station, start the cylinder work on the liquid pumping device, shaft joint interlock mini-roundabout axle, the program control stepping motor rotates a liquid charging barrel position, a bucket position is rotated in measuring pump fluid injection, stepping motor again, and measuring pump is fluid injection again, liquid charging barrel with the mini-roundabout on this this station has all been annotated, and traffic cycle interlock mini-roundabout is to next station; At the 3rd station, start the interlock cylinder that vacuumizes bucket, the gas piston linkage of cylinder vacuumizes bucket and moves downward surface to traffic cycle, the mini-roundabout of liquid charging barrel electrolyte has been injected in sealing, start vacuum pump, take air away by vacuum-pumping tube, until the quantitative electrolyte of liquid charging barrel all sucks in the battery, fluid injection is complete, and traffic cycle turns to next station; The 4th station is manual to take off battery, puts into battery case, and the fluid injection of liquid-filling machine for battery is finished.
9. the electrolyte filling method of a kind of Multistation battery liquid filling machine according to claim 8, it is characterized in that: traffic cycle whenever turn 90 degrees by gear dispenser interlock and suspends in a station place, by counterclockwise or the order that turns clockwise four stations are set respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101943825A CN102088069B (en) | 2009-12-03 | 2009-12-03 | Multi-station battery liquid filling machine and liquid filling method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101943825A CN102088069B (en) | 2009-12-03 | 2009-12-03 | Multi-station battery liquid filling machine and liquid filling method |
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| Publication Number | Publication Date |
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| CN102088069A CN102088069A (en) | 2011-06-08 |
| CN102088069B true CN102088069B (en) | 2013-05-01 |
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| CN2009101943825A Active CN102088069B (en) | 2009-12-03 | 2009-12-03 | Multi-station battery liquid filling machine and liquid filling method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106784593B (en) * | 2017-02-15 | 2019-05-14 | 宁德时代新能源科技股份有限公司 | Liquid injection device |
| CN109238694B (en) * | 2018-09-28 | 2021-01-26 | 三峡大学 | Multifunctional test system based on universal coupling power device |
| CN111668443B (en) * | 2020-07-28 | 2021-02-09 | 佛山市汉邦智能装备有限公司 | Quantitative batch injection device for lithium battery electrolyte |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2648610Y (en) * | 2003-11-06 | 2004-10-13 | 武汉力兴(火炬)电源有限公司 | Conveyor belt type automatic vacuum liquid filling machine |
| CN2824306Y (en) * | 2005-09-13 | 2006-10-04 | 张树全 | Vacuum liquid injecting machine for battery |
| CN2840337Y (en) * | 2005-09-13 | 2006-11-22 | 张树全 | Battery liquid filling machine |
| CN200979899Y (en) * | 2006-11-07 | 2007-11-21 | 深圳市邦凯电子有限公司 | A glove-box type filling machine for battery |
| CN201576710U (en) * | 2009-12-03 | 2010-09-08 | 中山天贸电池有限公司 | Multistation battery liquid filling machine |
-
2009
- 2009-12-03 CN CN2009101943825A patent/CN102088069B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2648610Y (en) * | 2003-11-06 | 2004-10-13 | 武汉力兴(火炬)电源有限公司 | Conveyor belt type automatic vacuum liquid filling machine |
| CN2824306Y (en) * | 2005-09-13 | 2006-10-04 | 张树全 | Vacuum liquid injecting machine for battery |
| CN2840337Y (en) * | 2005-09-13 | 2006-11-22 | 张树全 | Battery liquid filling machine |
| CN200979899Y (en) * | 2006-11-07 | 2007-11-21 | 深圳市邦凯电子有限公司 | A glove-box type filling machine for battery |
| CN201576710U (en) * | 2009-12-03 | 2010-09-08 | 中山天贸电池有限公司 | Multistation battery liquid filling machine |
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| CN102088069A (en) | 2011-06-08 |
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