CN102087895B - Composite insulator extrusion and shed sheathing technology and device - Google Patents
Composite insulator extrusion and shed sheathing technology and device Download PDFInfo
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- CN102087895B CN102087895B CN200910231334A CN200910231334A CN102087895B CN 102087895 B CN102087895 B CN 102087895B CN 200910231334 A CN200910231334 A CN 200910231334A CN 200910231334 A CN200910231334 A CN 200910231334A CN 102087895 B CN102087895 B CN 102087895B
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Abstract
The invention provides a composite insulator extrusion and shed sheathing device which are used for improving a procedure for cleaning a core bar in an extrusion process and belongs to the technical field of manufacture machinery for electric power transmission parts. The device adopts mechanical line operation processing and comprises a feed transmission part, a water washing part, an alcohol washing part, a coupling agent coating part, a drying part and an exhaust system, wherein the feed transmission part is connected with the water washing part, the water washing part is connected with the alcohol washing part through a conveying mechanism, the alcohol washing part is connected with the coupling agent coating part through the conveying mechanism, and the drying part is located at the back of the coupling agent coating part. The device sequentially consists of a core bar, a carrier, an underroller, a conveying mechanism, a pressure adjusting handle, a pinch roller, a speed regulating motor, a water washing mechanism, a speed regulating motor, a water pump, a water box, an alcohol washing mechanism, a speed regulating motor, an anti-corrosive pump, an alcohol box, a coupling agent processing box, a speed regulating motor, an anti-corrosive pump, a coupling agent box, an electric oven, a thermocouple, a gas collection pipe, a draught fan and an exhaust port. The invention has the advantages that materials are continuously and uniformly fed at a high efficiency and at high quality; the mixing of impurities is avoided, and product quality is ensured; a gas pumping system is adopted to expel harmfulgas out of work environments; a drying system is additionally arranged, and the production efficiency is improved; and the coupling agent and alcohol are recycled, and raw materials are saved.
Description
Technical field
Composite insulator squeezing bag penetrating umbrella device of the present invention is to be used for composite insulator squeezing bag penetrating umbrella technology to extrude the cleaning of process plug, belongs to electric power transfer unit manufacturing machine technical field.
Background technology
Composite insulator extrudes process plug treatment process and mainly adopts manual the cleaning and processing at present.At first be the dust of water clean surface, use the oil stain and the organic substance on alcohol and acetone treatment surface then, carry out surface-coated with the coupling agent after the dilution with toluene again, use the oven dry back.Mostly the same industry is to adopt the aforesaid operations way at present, and human factor is many, and the factor that influences quality is many, the protection difficulty healthy to operating personnel.
The deficiency that the origin operation operation exists:
L, manual operation, quality is dispersed big, and efficient is low;
2, use toluene, influence the health of operators quality;
3, the plug turnaround time is long;
4, the material waste is big.
Summary of the invention
Composite insulator squeezing bag penetrating umbrella device of the present invention is to extruding this phenomenon that the process plug cleans and the technology existence of coupling agent working procedure of coating is carried out on the surface in the composite insulator squeezing bag penetrating umbrella technology; A kind of improvement technology is provided; Solved human factor; Improve operating efficiency, improved operational environment, reduced the turn around time of this operation plug.
The technical scheme of composite insulator squeezing bag penetrating umbrella device of the present invention; The employing mechanized continuous productive process is handled; Be divided into six parts: feeding running part, washing part, alcohol wash part, coupling agent coated portion, oven dry part, gas extraction system, the feeding running part is connected with the washing part, and the washing part is connected through conveying mechanism with the alcohol wash part; The alcohol wash part is connected through conveying mechanism with the coupling agent coated portion, and the oven dry part is positioned at the rear portion of coupling agent coated portion; This squeezing bag penetrating umbrella device specifically is made up of plug, carriage, support roller, conveying mechanism, adjusting pressuring handle, pinch roller, buncher, water washer structure, buncher, water pump, water tank, alcohol wash mechanism, buncher, corrosion protection pump, alcohol tank, coupling agent treatment case, buncher, corrosion protection pump, coupling agent case, electric dry oven, thermocouple, collecting pipe, induced draft fan, exhaust outlet; Plug be placed on carriage support roller above, pinch roller and buncher are positioned at conveying mechanism, adjusting pressuring handle is positioned at the outer top of conveying mechanism; Adjusting pressuring handle is connected with the interior pinch roller of conveying mechanism, and buncher is positioned at the bottom of conveying mechanism, and buncher, water pump and water tank are positioned at the water washer structure; Buncher is connected with water pump, and water tank is positioned at the bottom of water washer structure, and buncher, corrosion protection pump and alcohol tank are positioned at alcohol wash mechanism; Buncher is connected with corrosion protection pump; Alcohol tank is positioned at the bottom of alcohol wash mechanism, and buncher, corrosion protection pump and coupling agent case are positioned at the coupling agent treatment case, and buncher is connected with corrosion protection pump; The coupling agent case is positioned at the bottom of coupling agent treatment case, and thermocouple is positioned at electric dry oven.
Operation principle: the plug that will handle be placed on carriage support roller above, start conveying mechanism, plug is slowly sent into, adjustment adjusting pressuring handle and pinch roller obtain suitable transporting velocity through buncher.Plug gets into the water washer structure, starts buncher, adjusts the speed of water pump, guarantees the flow velocity of water.Addle after the cleaning, after filtering, reflow tank recycles.Under the promotion of next conveying mechanism, get into alcohol wash mechanism, start buncher, adjust the speed of corrosion protection pump, guarantee the flow velocity of alcohol.Dirty alcohol after the cleaning after filtering, flows back to alcohol tank, recycles.Under the promotion of next conveying mechanism, get into the coupling agent treatment case, start buncher, adjust the speed of corrosion protection pump, guarantee the flow velocity of coupling agent.The unnecessary coupling agent case that flows back to recycles.Under the promotion of conveying mechanism, get into electric dry oven again,, adjust the speed of oven dry according to thermocouple and temperature controller.After the plug oven dry, be transported on the carriage, remove then.
Collecting pipe is communicated with water washer structure, alcohol wash mechanism, coupling agent treatment case, electric dry oven, induced draft fan, exhaust outlet, under the draft of induced draft fan, pernicious gas is discharged into home through exhaust outlet.
Beneficial effect:
L, evenly feeding continuously, efficient is high, and quality is good;
2, avoid falling into of impurity, guaranteed product quality;
3, adopt extract system, the operational environment pernicious gas is got rid of;
4, increase drying system, improved production efficiency;
5, coupling agent and alcohol adopt and recycle, and have saved raw material.
Description of drawings
Figure l: composite insulator squeezing bag penetrating umbrella device sketch map of the present invention.
Among the figure: l plug, 2 carriages, 3 support rollers, 4 conveying mechanisms, 5 adjusting pressuring handles, 6 pinch rollers, 7 first bunchers, 8 water washer structures, 9 second bunchers, 10 water pumps, 11 water tanks, 12 alcohol wash mechanisms, 13 the 3rd bunchers, 14 corrosion protection pumps one, 15 alcohol tanks, 16 coupling agent treatment casees, 17 the 4th bunchers, 18 corrosion protection pumps two, 19 coupling agent casees, 20 electric dry ovens, 2l thermocouple, 22 collecting pipes, 23 induced draft fans, 24 exhaust outlets.
Embodiment
Below in conjunction with accompanying drawing composite insulator squeezing bag penetrating umbrella device of the present invention is further specified.
Composite insulator squeezing bag penetrating umbrella device of the present invention; Be divided into six parts: feeding running part, washing part, alcohol wash part, coupling agent coated portion, oven dry part, gas extraction system; The feeding running part is connected with the washing part; The washing part is connected through conveying mechanism with the alcohol wash part, and the alcohol wash part is connected through conveying mechanism with the coupling agent coated portion, and the oven dry part is positioned at the rear portion of coupling agent coated portion; This squeezing bag penetrating umbrella device specifically is made up of plug l, carriage 2, support roller 3, conveying mechanism 4, adjusting pressuring handle 5, pinch roller 6, first buncher 7, water washer structure 8, second buncher 9, water pump 10, water tank 11, alcohol wash mechanism 12, the 3rd buncher 13, corrosion protection pump 1, alcohol tank 15, coupling agent treatment case 16, the 4th buncher 17, corrosion protection pump 2 18, coupling agent case 19, electric dry oven 20, thermocouple 2l, collecting pipe 22, induced draft fan 23, exhaust outlet 24; Plug l be placed on carriage 2 support roller 3 above; The pinch roller 6 and first buncher 7 are positioned at conveying mechanism 4; Adjusting pressuring handle 5 is positioned at conveying mechanism 4 outer tops; Adjusting pressuring handle 5 is connected with conveying mechanism 4 interior pinch rollers 6; First buncher 7 is positioned at the bottom of conveying mechanism 4, and second buncher 9, water pump 10 and water tank 11 are positioned at water washer structure 8, the second bunchers 9 and are connected with water pump 10; Water tank 11 is positioned at the bottom of water washer structure 8; The 3rd buncher 13, corrosion protection pump 1 and alcohol tank 15 are positioned at alcohol wash mechanism 12, the three bunchers 13 and are connected with corrosion protection pump 1, and alcohol tank 15 is positioned at the bottom of alcohol wash mechanism 12; The 4th buncher 17, corrosion protection pump 2 18 and coupling agent case 19 are positioned at coupling agent treatment case 16; The 4th buncher 17 is connected with corrosion protection pump 2 18, and coupling agent case 19 is positioned at the bottom of coupling agent treatment case 16, and thermocouple 2l is positioned at electric dry oven 20.Collecting pipe 22 is communicated with water washer structure 8, alcohol wash mechanism 12, coupling agent treatment case 16, electric dry oven 20, induced draft fan 23, exhaust outlet 24, under the draft of induced draft fan 23, pernicious gas is discharged into home through exhaust outlet 24.
The plug l that needs are handled be placed on carriage 2 support roller 3 above, start conveying mechanism 4, plug is slowly sent into, adjustment adjusting pressuring handle 5 and pinch roller 6 obtain suitable transporting velocity through first buncher 7.Plug l gets into water washer structure 8, starts second buncher 9, adjusts the speed of water pump 10, guarantees the flow velocity of water.Addle after the cleaning, after filtering, reflow tank 11 recycles.Under the promotion of next conveying mechanism, get into alcohol wash mechanism 12, start the 3rd buncher 13, adjust the speed of corrosion protection pump 1, guarantee the flow velocity of alcohol.Dirty alcohol after the cleaning after filtering, flows back to alcohol tank 15, recycles.Under the promotion of next conveying mechanism, get into coupling agent treatment case 16, start the 4th buncher 17, adjust the speed of corrosion protection pump 2 18, guarantee the flow velocity of coupling agent.The unnecessary coupling agent case 19 that flows back to recycles.Under the promotion of conveying mechanism, get into electric dry oven 20 again,, adjust the speed of oven dry according to thermocouple 2l and temperature controller.After the plug l oven dry, be transported on the carriage, remove then.
Claims (1)
1. composite insulator squeezing bag penetrating umbrella device is characterized in that being divided into six parts: feeding running part, washing part, alcohol wash part, coupling agent coated portion, oven dry part, gas extraction system; The feeding running part is connected with the washing part, and the washing part is connected through conveying mechanism with the alcohol wash part, and the alcohol wash part is connected through conveying mechanism with the coupling agent coated portion, and the oven dry part is positioned at the rear portion of coupling agent coated portion; This squeezing bag penetrating umbrella device specifically is by plug (1); Carriage (2); Support roller (3); Conveying mechanism (4); Adjusting pressuring handle (5); Pinch roller (6); First buncher (7); Water washer structure (8); Second buncher (9); Water pump (10); Water tank (11); Alcohol wash mechanism (12); The 3rd buncher (13); Corrosion protection pump one (14); Alcohol tank (15); Coupling agent treatment case (16); The 4th buncher (17); Corrosion protection pump two (18); Coupling agent case (19); Electric dry oven (20); Thermocouple (21); Collecting pipe (22); Induced draft fan (23); Exhaust outlet (24) is formed; Plug (1) be placed on carriage (2) support roller (3) above; Pinch roller (6) and first buncher (7) are positioned at conveying mechanism (4); Adjusting pressuring handle (5) is positioned at the outer top of conveying mechanism (4), and adjusting pressuring handle (5) is connected with the interior pinch roller (6) of conveying mechanism (4), and first buncher (7) is positioned at the bottom of conveying mechanism (4); Second buncher (9), water pump (10) and water tank (11) are positioned at water washer structure (8); Second buncher (9) is connected with water pump (10), and water tank (11) is positioned at the bottom of water washer structure (8), and the 3rd buncher (13), corrosion protection pump one (14) and alcohol tank (15) are positioned at alcohol wash mechanism (12); The 3rd buncher (13) is connected with corrosion protection pump one (14); Alcohol tank (15) is positioned at the bottom of alcohol wash mechanism (12), and the 4th buncher (17), corrosion protection pump two (18) and coupling agent case (19) are positioned at coupling agent treatment case (16), and the 4th buncher (17) is connected with corrosion protection pump two (18); Coupling agent case (19) is positioned at the bottom of coupling agent treatment case (16), and thermocouple (21) is positioned at electric dry oven (20); Collecting pipe (22) is communicated with water washer structure (8), alcohol wash mechanism (12), coupling agent treatment case (16), electric dry oven (20), induced draft fan (23), exhaust outlet (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910231334A CN102087895B (en) | 2009-12-04 | 2009-12-04 | Composite insulator extrusion and shed sheathing technology and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910231334A CN102087895B (en) | 2009-12-04 | 2009-12-04 | Composite insulator extrusion and shed sheathing technology and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102087895A CN102087895A (en) | 2011-06-08 |
| CN102087895B true CN102087895B (en) | 2012-09-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910231334A Active CN102087895B (en) | 2009-12-04 | 2009-12-04 | Composite insulator extrusion and shed sheathing technology and device |
Country Status (1)
| Country | Link |
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| CN (1) | CN102087895B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102360649B (en) * | 2011-11-01 | 2014-04-02 | 江苏祥源电气设备有限公司 | Machine for automatically grinding and cleaning core rod of insulator |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4690630A (en) * | 1986-03-25 | 1987-09-01 | Ceraver | Device for stripping from a mold a composite electrical insulator |
| CN2368137Y (en) * | 1999-04-22 | 2000-03-08 | 焦荣杰 | Suspension type insulator cleaning device |
| CN201270177Y (en) * | 2008-10-09 | 2009-07-08 | 淄博泰光电力器材厂 | Composite insulator umbrella through machine |
| CN101577157A (en) * | 2008-05-09 | 2009-11-11 | 湖北省电力公司襄樊供电公司 | Compression joint type squeezing bag penetrating umbrella composite insulator core bar jacket squeezing bag sulfuration process and device |
-
2009
- 2009-12-04 CN CN200910231334A patent/CN102087895B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4690630A (en) * | 1986-03-25 | 1987-09-01 | Ceraver | Device for stripping from a mold a composite electrical insulator |
| CN2368137Y (en) * | 1999-04-22 | 2000-03-08 | 焦荣杰 | Suspension type insulator cleaning device |
| CN101577157A (en) * | 2008-05-09 | 2009-11-11 | 湖北省电力公司襄樊供电公司 | Compression joint type squeezing bag penetrating umbrella composite insulator core bar jacket squeezing bag sulfuration process and device |
| CN201270177Y (en) * | 2008-10-09 | 2009-07-08 | 淄博泰光电力器材厂 | Composite insulator umbrella through machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102087895A (en) | 2011-06-08 |
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