CN102086497A - Method for preparing high-Cr high-Ni oxidation-resistant heat-resistant steel formwork - Google Patents

Method for preparing high-Cr high-Ni oxidation-resistant heat-resistant steel formwork Download PDF

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CN102086497A
CN102086497A CN 200910220419 CN200910220419A CN102086497A CN 102086497 A CN102086497 A CN 102086497A CN 200910220419 CN200910220419 CN 200910220419 CN 200910220419 A CN200910220419 A CN 200910220419A CN 102086497 A CN102086497 A CN 102086497A
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formwork
drying
alloy
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石振勇
石振杰
石国义
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SHENYANG XINHUO CASTING CO Ltd
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Abstract

The invention discloses a method for preparing high-Cr high-Ni oxidation-resistant heat-resistant steel formwork. The method is characterized by: (1) determining alloy components, namely adding Si, Cr, Ni and Nb on the basis of austenitic stainless steel, wherein the service temperature exceeds 1,000 DEG C, and a microstructure is an austenite, contains a small amount of ferritic structures, and has excellent oxidation resistance; (2) preparing the formwork, namely adopting a non-allowance precision casting one-step molding technology, and determining a preparation technology of the formwork; and (3) performing high-purity smelting on alloy, namely adding a material into a furnace and then raising the temperature to melt the material, drossing and sampling for chemical examination after molten steel is completely molten, supplementing the alloy according to a chemical examination result, and beginning to pour a product when the temperature is raised to be 1,650 DEG C. In the method, the high-temperature oxidation resistance is remarkably improved when the high-temperature strength of the formwork is improved by adjusting chemical compositions of the alloy, the high-quality formwork preparation technology is adopted to prepare the formwork, and a high-purity smelting technology is also adopted to strictly control trace impurity elements, namely S and P and improve the qualification rate of the manufacturing of castings.

Description

The preparation method of the anti-oxidant high temperature steel formwork of the high Ni of a kind of high Cr
Technical field
The present invention relates to a kind of preparation method of high temperature steel parts, particularly relate to the preparation method of the anti-oxidant high temperature steel formwork of the high Ni of a kind of high Cr, belong to C22C38/00 (2006.01) the I technical field in the International Patent Classification (IPC).
Background technology
The research of domestic relevant high temperature steel is started late, but development in 50 years, has been developed 26 trades mark of Refractory Steel, 14 trades mark of Valve Steel and 27 trades mark of Oxidation Resistant Steel rapidly in the past altogether.But the deficiency of the common existence of domestic high temperature steel is that work-ing life is short, when being incubated or slowly cooling off for about 400~850 ℃, separates out Cr mainly due to alloy on crystal boundary 23C 6, make that matrix forms poor Cr district around it, serious intergranular corrosion very easily takes place, and with the increase of C content in the steel, the tendency of grain boundary corrosion is big more.This high temperature steel welding and heat affected zone (550~800 ℃) grain boundary corrosion are particularly serious most serious of all, even cause crystal grain to peel off, steel part brittle failure, thereby the work-ing life of shortening alloy.Owing to the defective of Cr-Ni based material own, domestic manufacturer is all less than fundamentally thoroughly having solved problems such as cracking, distortion in the alloy use simultaneously.Secondly, more domestic producers are in high temperature resistant precision casting production process, the restriction of aspects such as (during the position of the preheating temperature of formwork, rising head and quantity are provided with etc.), smelting technology because casting technique as the manufacturing of the adjustment of slag system composition and control, teeming temperature, pouring speed, formwork, cast, be difficult to guarantee the alloy heterogeneous microstructure, cause its high-temperature behavior and non-deformability to can not get obvious improvement from smelting technology.
Summary of the invention
The objective of the invention is to solve the above-mentioned technical problem that prior art exists,, provide a kind of high temperature steel parts by no surplus precision casting and high purity smelting technology--the preparation method of the anti-oxidant high temperature steel formwork of the high Ni of high Cr.The present invention when improving its hot strength, obviously improves high-temperature oxidation resistance by suitably adjusting the chemical ingredients of alloy; And adopt high quality shell fabricating technology to prepare shell, to improve hot strength of investment shell; Also adopt the high purity smelting technology, strict control micro impurity element S, P, the effectively secondary pollution of prevention in the preparation process of foundry goods, improve the qualification rate that foundry goods is made, increase production efficiency, reduce manufacturing cost, under the prerequisite of producing high quality casting, improve the competitiveness of product in market.
The technical scheme that the present invention provides is: the preparation method of the anti-oxidant high temperature steel formwork of the high Ni of this high Cr is characterized in being made up of following steps:
(1) determine alloying constituent:
The alloying constituent of determining adds Si, Cr, Ni, Nb and forms on the austenitic stainless steel basis, use temperature surpasses ~ 1000 ℃, and microstructure is an austenite, contains a spot of ferritic structure, have good antioxidant property simultaneously, its composition and interpolation scope (quality %) are:
C?0.2~0.4,Si?0~1.5,Mn 1.5~2.0,Ni?11.0~14.0,
Cr?24.0~28.0,Nb?0.8~1.2,P<0.04,S<0.04,
Surplus is Fe and unavoidable impurities;
(2) formwork preparation:
High-quality shell is the gordian technique and the critical process of no surplus precision casting one-shaping technique, for the requirement of aspects such as the weight that guarantees alloy, surface smoothness, size, determines that its shell preparation technology's technical indicator is as follows:
First procedure: first road slurry, slurry viscosity standard flow cup 30~60 seconds, stucco kind and granularity: zircon sand 80~100 orders, 22~26 ℃ of drying temperatures, relative humidity≤70% when dry, time of drying 〉=4;
Second operation work: inferior road slurry, slurry viscosity standard flow cup 10~20 seconds, stucco kind and granularity: bastard coal stone sand 30~60 orders, 22~26 ℃ of drying temperatures, relative humidity≤70% when dry, time of drying 〉=6;
Three process: inferior road slurry, slurry viscosity standard flow cup 15~25 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=8;
The 4th procedure: inferior road slurry, slurry viscosity standard flow cup 15~25 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=11;
Five processes: inferior road slurry, slurry viscosity standard flow cup 15~25 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=12;
The 6th procedure: inferior road slurry, slurry viscosity standard flow cup 20~30 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=14;
Wherein the proportioning of crucial coating is as follows:
The proportioning ratio of upper layer coating is a silicon sol: zirconium English powder=1: 3.8~4);
The add-on of moistening temperature agent, defoamer is 0.1~0.3% of a silicon sol volume;
The proportioning of reinforced layered slurry is a silicon sol: colliery powder=1: (1.6~1.8) (wt%);
An end layer reinforced layered slurry proportioning is a silicon sol: colliery powder=1: (1.6~1.8) (wt%);
(3) the alloy high purity is smelted:
After reinforced, send electricity in the time of about 10 minutes, electric power reaches 80KW, power reaches more than the 120KW when continuing to be warmed up to 20 minutes, and furnace charge begins to dissolve, be warmed up to 30 minutes after, molten steelization was clear when power reached 150KW, begin to skim, sample examination, add alloy material according to result of laboratory test, be warmed up to 48 minutes after, the beginning thermometric, temperature begins cast in the time of 1650 ℃.
Compared with prior art, the invention has the beneficial effects as follows: have excellent high-temperature performance, high temperature oxidation resistance, anti-hot and cold fatigue property, and simple for structure, in light weight, geometrical dimension stable and accurately, bearing capacity is big and indeformable, characteristics such as long service life repeatedly.
Embodiment
Embodiment
(1) chemical composition design
On the chemical composition design, adjust Cr, Ni, Nb and ree content significantly, improve the high-temperature behavior and the antioxidant property of alloy, fundamentally solve short, the yielding deficiency of domestic other producer's alloy lifes.
In the design of alloy process, primary study Cr, Ni and Nb influence to alloy microstructure, The thermodynamics calculation results shows, suitably increase strong carbide forming element content such as Cr, Nb in the alloy, the high-temperature stability of high temperature-Cr be can significantly increase, and then the antioxidant property and the heat resistance of alloy improved.
The composition characteristic of this alloy adds Si, Cr, Ni, Nb and forms on the austenitic stainless steel basis, use temperature surpasses ~ 1000 ℃, and microstructure is an austenite, contains a spot of ferritic structure, has good antioxidant property simultaneously.
During this high temperature steel long term operation, the phenomenon of redistributing of alloying element can take place, promptly carbide forming element Cr, Mo be to carbide internal diffusion, enrichment, and cause the dilution of solid solution alloy element, causes heat resistance to descend.Thereby often adopt the unit again that adds prevention alloying element diffusion aggregation such as strong carbon thing forming element Nb to improve the heat resistance of steel in the production.So this steel grade use temperature can reach 1050 ℃, and has centroid cubic lattice structure, atomic arrangement is tightr.The velocity of diffusion of solid solution atom is slow.Hot strength is higher, has advantages such as good plasticity, toughness, weldability and cold-forming.This steel grade adopts complex alloysization usually, adds a large amount of Ni, alloying elements such as Cr, and by solution strengthening, aging precipitation is strengthened and grain-boundary strengthening, makes it obtain enough hot strengths and other over-all properties.
Optimization design goes out to satisfy the optimal components of all kinds of service requirementss on calculation of thermodynamics and experiment basis, the results are shown in Table 1, and optimal components is seen the analytical test report.
Table 1 alloy designs chemical ingredients and optimum chemical composition (wt%)
Chemical element C Si Mn Ni Cr Nb P S
Chemical ingredients 0.2 ~ 0.4 0~ 1.5 1.5 ~ 2.0 11.0~1 4.0 24.0~ 28.0 0.8~ 1.2 < 0.04 < 0.04
Optimal components 0.3 1.2 1.6 12.0 24.5 10.0 - -
(2) formwork preparation
High-quality shell is the gordian technique and the critical process of no surplus precision casting one-shaping technique.For the harsh requirement of aspects such as the weight that guarantees alloy, surface smoothness, size, on a large amount of practical experience bases, determine that its shell fabricating technology index is:
Table 2 shell preparation technology flow process technical indicator
Figure G2009102204197D00051
Wherein the proportioning of crucial coating is as follows:
The proportioning ratio of upper layer coating is a silicon sol: zirconium English powder=1: 3.8~4)
The add-on of moistening temperature agent, defoamer is 0.1~0.3% of a silicon sol volume
The proportioning of reinforced layered slurry is a silicon sol: colliery powder=1: (1.6~1.8) (wt%)
An end layer reinforced layered slurry proportioning is a silicon sol: colliery powder=1: (1.6~1.8) (wt%)
(3) alloy high purity smelting technology
Smelting high-quality steel is the prerequisite of preparation high performance alloys.The impurity of trace directly influences the moulding process of alloy in the high temperature steel steel, particularly through engineering approaches needs under the mass-producted situation of alloy, reduce S in the molten steel, impurity elements such as P, stably control Cr in the molten steel, Ni, Nb, Si, the content of elements such as Mn is key problem in technology and the critical technological point in the smelting process, on a large amount of experimental basis, determined following smelting technology: after reinforced, send electricity in the time of about 10 minutes, electric power reaches 80KW, power reaches more than the 120KW when continuing to be warmed up to 20 minutes, furnace charge begins to dissolve, after being warmed up to 30 minutes, molten steelization was clear when power reached 150KW, began to skim, sample examination, add alloy material according to result of laboratory test, after being warmed up to 48 minutes, the beginning thermometric, temperature begins cast in the time of 1650 ℃.Wherein each gold element burn out rate sees Table 3 in the smelting process.
Each alloying element burn out rate in the table 3 alloy smelting process
Element ?C Si Mn Cr Ti Al V
Burn out rate (%) (basic furnace) ?5~10 30~40 20~30 5~10 40~60 30~50 50
The anti-oxidant high temperature steel formwork of the high Ni of high Cr of the present invention has enough high temperature strengths, high temperature oxidation resistance, corrosion resistance nature, anti-hot and cold anti-fatigue performance.Product can bear below 1050 ℃, and prolonged and repeated heating is used and indeformable.Its technical indicator is: temperature index/℃~1150, work-ing life/h24480, deflection/mm/m 0.4.

Claims (1)

1. the preparation method of the anti-oxidant high temperature steel formwork of the high Ni of high Cr is characterized in being made up of following steps:
(1) determine alloying constituent:
The alloying constituent of determining adds Si, Cr, Ni, Nb and forms on the austenitic stainless steel basis, use temperature surpasses ~ 1000 ℃, and microstructure is an austenite, contains a spot of ferritic structure, have good antioxidant property simultaneously, its composition and interpolation scope (quality %) are:
C?0.2~0.4,Si?0~1.5,Mn?1.5~2.0,Ni?11.0~14.0,
Cr?24.0~28.0,Nb?0.8~1.2,P<0.04,S<0.04,
Surplus is Fe and unavoidable impurities;
(2) formwork preparation:
High-quality shell is the gordian technique and the critical process of no surplus precision casting one-shaping technique, for the requirement of aspects such as the weight that guarantees alloy, surface smoothness, size, determines that its shell preparation technology's technical indicator is as follows:
First procedure: first road slurry, slurry viscosity standard flow cup 30~60 seconds, stucco kind and granularity: zircon sand 80~100 orders, 22~26 ℃ of drying temperatures, relative humidity≤70% when dry, time of drying 〉=4;
Second operation work: inferior road slurry, slurry viscosity standard flow cup 10~20 seconds, stucco kind and granularity: bastard coal stone sand 30~60 orders, 22~26 ℃ of drying temperatures, relative humidity≤70% when dry, time of drying 〉=6;
Three process: inferior road slurry, slurry viscosity standard flow cup 15~25 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=8;
The 4th procedure: inferior road slurry, slurry viscosity standard flow cup 15~25 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=11;
Five processes: inferior road slurry, slurry viscosity standard flow cup 15~25 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=12;
The 6th procedure: inferior road slurry, slurry viscosity standard flow cup 20~30 seconds, stucco kind and granularity: bastard coal stone sand 16~30 orders, 22~28 ℃ of drying temperatures, relative humidity≤65% when dry, time of drying 〉=14;
Wherein the proportioning of crucial coating is as follows:
The proportioning ratio of upper layer coating is a silicon sol: zirconium English powder=1: 3.8~4);
The add-on of moistening temperature agent, defoamer is 0.1~0.3% of a silicon sol volume;
The proportioning of reinforced layered slurry is a silicon sol: colliery powder=1: (1.6~1.8) (wt%);
An end layer reinforced layered slurry proportioning is a silicon sol: colliery powder=1: (1.6~1.8) (wt%);
(3) the alloy high purity is smelted:
After reinforced, send electricity in the time of about 10 minutes, electric power reaches 80KW, power reaches more than the 120KW when continuing to be warmed up to 20 minutes, and furnace charge begins to dissolve, be warmed up to 30 minutes after, molten steelization was clear when power reached 150KW, begin to skim, sample examination, add alloy material according to result of laboratory test, be warmed up to 48 minutes after, beginning thermometric, temperature begin to water in the time of 1650 ℃ and outpour the qualified anti-oxidant high temperature steel formwork of the high Ni of high Cr product.
CN 200910220419 2009-12-04 2009-12-04 Method for preparing high-Cr high-Ni oxidation-resistant heat-resistant steel formwork Expired - Fee Related CN102086497B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102676951A (en) * 2012-05-08 2012-09-19 宝山钢铁股份有限公司 Austenitic heat-resistant steel and manufacturing method thereof
CN102876998A (en) * 2012-09-29 2013-01-16 西峡县众德汽车部件有限公司 Heat-resistant steel, turbocharger conjoined casing and preparation method of turbocharger conjoined casing
CN110938782A (en) * 2019-10-30 2020-03-31 武汉科技大学 Low-cost heat-resistant steel and preparation method thereof
CN113441679A (en) * 2021-05-28 2021-09-28 共享铸钢有限公司 Casting method of heat-resistant steel casting

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* Cited by examiner, † Cited by third party
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JPS503967B1 (en) * 1968-12-25 1975-02-13
JP3486714B2 (en) * 1998-09-25 2004-01-13 株式会社クボタ Heat-resistant cast steel with excellent surface roughening resistance for coiler drum casting in heat-retaining furnaces of reversible hot rolling mills
CN101338618A (en) * 2007-07-03 2009-01-07 刘灵柱 Disposable architecture formwork preparation method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102676951A (en) * 2012-05-08 2012-09-19 宝山钢铁股份有限公司 Austenitic heat-resistant steel and manufacturing method thereof
CN102876998A (en) * 2012-09-29 2013-01-16 西峡县众德汽车部件有限公司 Heat-resistant steel, turbocharger conjoined casing and preparation method of turbocharger conjoined casing
CN102876998B (en) * 2012-09-29 2015-03-04 西峡县众德汽车部件有限公司 Heat-resistant steel, turbocharger conjoined casing and preparation method of turbocharger conjoined casing
CN110938782A (en) * 2019-10-30 2020-03-31 武汉科技大学 Low-cost heat-resistant steel and preparation method thereof
CN113441679A (en) * 2021-05-28 2021-09-28 共享铸钢有限公司 Casting method of heat-resistant steel casting

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