CN102072840B - Method for testing shear fatigue of asphalt mixture - Google Patents
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Abstract
Description
技术领域 technical field
本发明属于沥青混合料力学性能测试的应用技术领域,具体涉及一种沥青混合料剪切疲劳的测试方法。 The invention belongs to the application technical field of testing mechanical properties of asphalt mixture, and in particular relates to a method for testing shear fatigue of asphalt mixture.
背景技术 Background technique
气候、车辆荷载和环境对沥青混凝土路面作用的复杂性,以及近年来出现的车辆大型化、重载化等特点,使得一些沥青混凝土路面结构常常在设计年限内出现了不同程度的损坏,造成了大量的物力和财力损失。在沥青路面的各种病害中,因车辆荷载重复多次作用引起的路面结构疲劳开裂是较常见的病害型式之一。为了对疲劳开裂进行有效的防治,各国道路工作者进行了大量的研究工作,并认为路面疲劳开裂通常可以分为张开型、剪切型和复合型三大类型。其中,张开型裂纹主要是由路面材料承受荷载水平拉应力引起的,剪切型裂纹主要是由于沥青混合料受到多次剪应力所致,而复合型裂纹是水平拉应力和剪切应力综合作用的结果。 The complex effects of climate, vehicle load and environment on asphalt concrete pavement, as well as the large-scale and heavy-duty vehicles in recent years, have caused some asphalt concrete pavement structures to be damaged to varying degrees within the design period, resulting in A lot of material and financial losses. Among the various diseases of asphalt pavement, fatigue cracking of pavement structure caused by repeated vehicle loads is one of the more common types of diseases. In order to effectively prevent and treat fatigue cracking, road workers in various countries have done a lot of research work, and believe that pavement fatigue cracking can usually be divided into three types: opening type, shear type and composite type. Among them, the opening type crack is mainly caused by the horizontal tensile stress of the pavement material under load, the shear type crack is mainly caused by the asphalt mixture being subjected to multiple shear stresses, and the compound type crack is caused by the combination of horizontal tensile stress and shear stress. result of the action.
在对沥青路面疲劳裂纹进行分类的基础上,人们也意识到应对不同型式的裂纹进行形成机理的研究,并以此为基础提出相应的防治措施。目前,对于张开型疲劳裂纹的研究最多,主要是采用实验室内的疲劳试验测试沥青混合料的疲劳寿命,并由此提出了以面层底部拉应力或拉应变作为疲劳设计的控制指标,目前我国的《公路沥青路面设计规范》(JTG D50-2006)即是以抗拉结构强度系数进行考虑张开型疲劳断裂性能的路面结构设计。与张开型裂纹的研究相比,因剪切作用产生的疲劳破坏一直以来往往被人们所忽视。然而,近年来一些大城市主干道交叉口区域的沥青路面在高温季节产生了严重的拥包、推挤和车辙等病害,基本上每两年就要铣刨一次重新罩面,新面层经历了一、两个夏天以后,拥包、车辙问题依然非常严重。不仅如此,由于近年来车辆轴载的增大,一些高速公路结构上也出现了不同程度的剪切型裂纹。基于此,目前沥青路面的剪切破坏引起人们越来越多的关注,如何评价沥青混合料在一次荷载作用下的抗剪性能和多次重复荷载作用下的剪切疲劳性能已成为亟待解决的问题。 Based on the classification of asphalt pavement fatigue cracks, people also realize that the formation mechanism of different types of cracks should be studied, and corresponding prevention measures should be put forward on this basis. At present, the research on the open fatigue crack is the most, mainly using the fatigue test in the laboratory to test the fatigue life of the asphalt mixture, and thus put forward the tensile stress or tensile strain at the bottom of the surface layer as the control index of fatigue design, At present, my country's "Code for Design of Highway Asphalt Pavement" (JTG D50-2006) is a pavement structure design that considers the fatigue fracture performance of the tensile structure based on the strength coefficient of the tensile structure. Compared with the study of opening cracks, the fatigue failure due to shear action has always been neglected by people. However, in recent years, the asphalt pavement in the intersection area of the main road in some big cities has suffered serious diseases such as congestion, pushing and rutting during the high temperature season. Basically, it needs to be milled and resurfaced every two years. After one or two summers, the bag and rutting problems are still very serious. Not only that, due to the increase of vehicle axle loads in recent years, shear cracks of varying degrees have also appeared on some expressway structures. Based on this, the shear failure of asphalt pavement has attracted more and more attention. How to evaluate the shear performance of asphalt mixture under one load and the shear fatigue performance under multiple repeated loads has become an urgent problem to be solved. question.
对于沥青混合料在一次荷载作用下的抗剪切性能评价,目前研究人员已经研发了多种剪切仪进行沥青混合料抗剪强度的测试,比如同轴剪切测试仪、单轴贯入剪切仪和扭转剪切仪等等,通过上述设备可以对沥青混合料抗剪强度进行合理的评价。相比于抗剪强度的测试,多次荷载下剪切疲劳性能的研究相对滞后。目前为止,只有美国SHRP计划研发的SST(SuperPave Shear Tester)剪切试验机可效地应用于比较和预估沥青混合料的抗剪切疲劳性能。然而,该设备价格昂贵,对操作人员要求较高,目前在中国尚未得到广泛的应用。因此,在充分利用包括MTS、UTM等在内的现有沥青混合料性能测试设备的基础上,实现沥青混合料的重复剪切过程、进行剪切疲劳性能测试具有十分重要的现实意义。 For the evaluation of the shear performance of asphalt mixture under one load, researchers have developed a variety of shear instruments to test the shear strength of asphalt mixture, such as coaxial shear tester, uniaxial penetration shear Shearing instrument and torsional shearing instrument, etc., through the above-mentioned equipment, the shear strength of asphalt mixture can be reasonably evaluated. Compared with the test of shear strength, the study of shear fatigue performance under multiple loads is relatively lagging behind. So far, only the SST (SuperPave Shear Tester) shear tester developed by the US SHRP program can be effectively used to compare and estimate the shear fatigue resistance of asphalt mixtures. However, the equipment is expensive and has high requirements for operators, so it has not been widely used in China at present. Therefore, on the basis of making full use of existing asphalt mixture performance testing equipment including MTS, UTM, etc., it is of great practical significance to realize the repeated shearing process of asphalt mixture and conduct shear fatigue performance testing.
发明内容 Contents of the invention
发明目的:本发明的目的在于针对现有技术的不足,提供一种沥青混合料剪切疲劳的测试方法。 Purpose of the invention: the purpose of the invention is to provide a method for testing the shear fatigue of asphalt mixture in view of the deficiencies in the prior art.
技术方案:本发明所述的沥青混合料剪切疲劳测试方法,结合UTM材料试验机的疲劳加载特征和同轴剪切测试装置,提出了固定同轴剪切试验装置中的外钢筒,对内钢柱施加控制应力的周期重复荷载以实现剪切疲劳的测试方法。 Technical solution: The asphalt mixture shear fatigue test method described in the present invention combines the fatigue loading characteristics of the UTM material testing machine and the coaxial shear test device, and proposes a fixed outer steel cylinder in the coaxial shear test device. Test method for shear fatigue of internal steel columns by subjecting them to cyclically repetitive loading of controlled stress.
本发明的沥青混合料剪切疲劳的测试方法包括如下步骤: The test method of asphalt mixture shear fatigue of the present invention comprises the steps:
1)室内成型沥青混合料的大型马歇尔试件,把试件切割成高度为50mm的圆柱体试件,并以圆柱体试件中心为圆心,钻出直径为50mm的圆柱体,获取截面为环形的中空圆柱体试件; 1) For large Marshall specimens of asphalt mixture formed indoors, the specimens are cut into cylindrical specimens with a height of 50 mm, and a cylinder with a diameter of 50 mm is drilled with the center of the cylindrical specimen as the center of the circle to obtain a circular section The hollow cylinder specimen;
2)采用高强度胶水或者环氧树脂,涂抹于直径为50mm的圆柱体钢柱外侧与内径为150mm的钢套内侧,并把试件安装于内钢柱与外钢套的之间,使得试件与两个钢制模块紧密、牢固粘结; 2) Apply high-strength glue or epoxy resin on the outer side of the cylindrical steel column with a diameter of 50mm and the inner side of the steel sleeve with an inner diameter of 150mm, and install the test piece between the inner steel column and the outer steel sleeve, so that the test piece The parts are tightly and firmly bonded to the two steel modules;
3)待胶水或树脂完全干燥后,把试件与钢制模块放入目标温度的环境箱内保温2~4小时;并把试件安放于UTM材料试验机中,固定外钢套,对内钢柱施加速率为1mm/min的荷载,获得沥青混合料剪切破坏时的荷载 ; 3) After the glue or resin is completely dry, put the test piece and the steel module into the environmental box at the target temperature for 2 to 4 hours; and place the test piece in the UTM material testing machine, fix the outer steel sleeve, and put it inside The steel column is applied with a load rate of 1mm/min to obtain the load when the asphalt mixture is sheared ;
4)以作为疲劳峰值荷载,并设定荷载波形、加载频率、间歇时间等试验参数,固定外钢套,对内钢柱进行应力控制模式下10000次作用的剪切疲劳试验,获得荷载下沥青混合料的剪切疲劳曲线,由此得到剪切疲劳寿命;疲劳应力百分比是0~100之间的数值。 4) to As the fatigue peak load, and set the test parameters such as load waveform, loading frequency, intermittent time, etc., fix the outer steel sleeve, and carry out the shear fatigue test of 10,000 times in the stress control mode on the inner steel column, and obtain Shear fatigue curve of asphalt mixture under load, from which shear fatigue life is obtained; fatigue stress percentage It is a value between 0 and 100.
所述步骤4)的剪切疲劳寿命是剪切疲劳曲线剪切稳定变形阶段与破坏阶段的拐点所对应的荷载作用次数。 The shear fatigue life in step 4) is the number of load actions corresponding to the inflection point between the shear stable deformation stage and the failure stage of the shear fatigue curve.
所述步骤4)对于当荷载作用10000次仍未出现疲劳曲线的第三破坏阶段的情形,则增大的取值,以获得完整的疲劳曲线,并得到剪切疲劳寿命。 The above step 4) For the situation that the third failure stage of the fatigue curve does not appear when the load is applied for 10,000 times, then increase to obtain the complete fatigue curve and obtain the shear fatigue life.
有益效果:本发明是沥青混合料剪切疲劳寿命的测试方法,也是研究混合料剪切流动变形规律和疲劳破坏机理,并据此进行混合料优化设计的重要手段,发明在以下几方面具有明显的优势。 Beneficial effects: the present invention is a test method for the shear fatigue life of asphalt mixture, and is also an important means for studying the law of shear flow deformation and fatigue failure mechanism of the mixture, and carrying out the optimal design of the mixture accordingly. The invention has obvious advantages in the following aspects: The advantages.
(1)本发明不但可以测试沥青混合料的抗剪强度,还可以测试获得沥青混合料在某一剪切应力水平下的剪切变形发展规律和剪切疲劳寿命,从而为全面评价沥青混合料的路用性能提供了分析方法。 (1) The present invention can not only test the shear strength of asphalt mixture, but also obtain the shear deformation development law and shear fatigue life of asphalt mixture under a certain shear stress level, so as to comprehensively evaluate the asphalt mixture The road performance analysis method is provided.
(2)本发明充分利用了现有材料试验机UTM,无需增添额外的试验设备即可进行剪切疲劳试验研究,且试验步骤简单,便于操作人员掌握。 (2) The present invention makes full use of the existing material testing machine UTM, and can conduct shear fatigue test research without adding additional test equipment, and the test steps are simple and easy for operators to master.
(3)本发明不仅适用于新拌沥青混合料的剪切性能测试,还可以通过钻孔取芯的方法,研究路面原有沥青混合料的剪切疲劳性能。 (3) The present invention is not only applicable to the shear performance test of the fresh asphalt mixture, but also can be used to study the shear fatigue performance of the original asphalt mixture on the road surface through the method of drilling and coring.
附图说明Description of drawings
图1为沥青混合料剪切疲劳试验的测试原理图。 Figure 1 is a test schematic diagram of the asphalt mixture shear fatigue test.
图2为沥青混合料剪切变形与荷载作用次数的关系曲线。 Figure 2 is the relationship curve between the shear deformation of asphalt mixture and the number of loads.
其中有:1-加载压头;2-内钢柱;3-沥青混合料环形试件;4-外钢套;5-重复 Among them: 1-loading pressure head; 2-inner steel column; 3-asphalt mixture ring test piece; 4-outer steel sleeve; 5-repeat
周期荷载。 cyclic load.
具体实施方式 Detailed ways
本发明所述的沥青混合料剪切疲劳的测试方法,具体包括如下步骤: The test method of asphalt mixture shear fatigue of the present invention specifically comprises the steps:
、沥青混合料试件的制备 , Preparation of asphalt mixture specimens
①试件的成型与制备 ① Molding and preparation of test piece
当测试实验室内新拌沥青混合料的剪切疲劳性能时,由沥青混合料的设计级配和油石比,按照《公路工程沥青及沥青混合料试验规程》(JTJ052-2000)相关试验方法成型直径为152.4mm、高度为95.3±2.5mm的大型马歇尔试件,双面击实各112次,每组试件的数目不少于4个,试件脱模后备用。当测试实际路面中沥青混合料的剪切疲劳性能时,采用钻孔取芯的方法,直接从路面结构中钻取直径为150mm的试件,选取相对完整的试件备用。 When testing the shear fatigue performance of fresh asphalt mixture in the laboratory, the design gradation and asphalt ratio of the asphalt mixture shall be formed in accordance with the relevant test methods of "Test Regulations for Asphalt and Asphalt Mixtures in Highway Engineering" (JTJ052-2000) For a large Marshall specimen with a diameter of 152.4mm and a height of 95.3±2.5mm, compact each side 112 times, and the number of specimens in each group shall not be less than 4, and the specimen shall be ready for use after demoulding. When testing the shear fatigue performance of the asphalt mixture in the actual pavement, the method of drilling and coring is used to directly drill the specimen with a diameter of 150 mm from the pavement structure, and select a relatively complete specimen for use.
②试件的切割 ② Cutting of test piece
同济大学郭忠印教授在进行沥青混合料同轴剪切试验时,认为混合料圆柱体试件的高度为50mm为宜。本发明剪切疲劳试验需要把制备的马歇尔试件锯切成厚约50mm的试件,并以试件的中心为圆形,钻出直径为50mm的圆柱体,从而得到外径为150mm、内径为50mm的中间空洞、截面为环形的圆柱体沥青混合料试件。 Professor Guo Zhongyin of Tongji University, when conducting the coaxial shear test of asphalt mixture, thought that the height of the cylinder specimen of the mixture should be 50 mm. The shear fatigue test of the present invention needs to cut the prepared Marshall test piece into a test piece with a thickness of about 50 mm, and take the center of the test piece as a circle to drill a cylinder with a diameter of 50 mm, thereby obtaining an outer diameter of 150 mm and an inner diameter of 150 mm. It is a cylindrical asphalt mixture specimen with a 50mm middle cavity and a circular cross-section.
2、同轴剪切试件的安装 2. Installation of coaxial shear specimen
选择在低于60℃的环境下不发生变形的高强度胶水或者环氧树脂,在直径为50mm内钢柱的外表面和内径为150mm的外钢套内表面均匀的涂抹高强度胶水或者环氧树脂,并把环形沥青混合料试件放入内钢柱和外钢套构成的环形空间内,待胶水或树脂完全干燥,试件与钢制模块牢固粘结后,剔除圆柱体外多余的环氧树脂或胶水。 Choose high-strength glue or epoxy resin that does not deform in an environment below 60°C, and apply high-strength glue or epoxy evenly on the outer surface of the inner steel column with a diameter of 50mm and the inner surface of the outer steel sleeve with an inner diameter of 150mm. resin, and put the annular asphalt mixture test piece into the annular space formed by the inner steel column and the outer steel sleeve. After the glue or resin is completely dry and the test piece is firmly bonded to the steel module, remove the excess epoxy outside the cylinder. resin or glue.
3、试件的剪切疲劳性能的测试 3. Test of the shear fatigue performance of the specimen
①疲劳控制模式 ①Fatigue control mode
对于传统的沥青混合料弯曲疲劳试验,试验控制模式主要有应力控制和应变控制两种。采用应力控制模式的试验时间相对较短,且通常以试件的完全断裂作为破坏标准;而采用应变控制模式时,一般以混合料的劲度下降至初始劲度的50%作为破坏标准。相比而言,应力控制方式的再现能力较好,实验时间较短,试验结束试件断裂,疲劳破坏的定义明确;控制应力试验所需试件数量较少,疲劳数据点分散程度小。另外,本发明是结合UTM材料试验机和同轴剪切测试装置而提出的,若要采用应变模式,需要额外加装伺服控制系统。因此,本发明采用应力控制的剪切疲劳模式。 For the traditional flexural fatigue test of asphalt mixture, there are mainly two test control modes: stress control and strain control. The test time in the stress control mode is relatively short, and the complete fracture of the specimen is usually used as the failure criterion; while in the strain control mode, the stiffness of the mixture is generally reduced to 50% of the initial stiffness as the failure criterion. In comparison, the stress control method has better reproducibility, shorter test time, the specimen fractures at the end of the test, and the definition of fatigue damage is clear; the number of specimens required for the controlled stress test is small, and the degree of dispersion of fatigue data points is small. In addition, the present invention is proposed in combination with a UTM material testing machine and a coaxial shear testing device. If the strain mode is to be used, an additional servo control system needs to be installed. Accordingly, the present invention employs a stress-controlled shear fatigue mode.
需要说明的是,本发明的控制模式是以控制加载连杆施加于内钢柱的竖向荷载(KN)作为控制目标,如需要获得沥青混合料受到的剪应力(MPa)可根据式(1)进行计算。 It should be noted that the control mode of the present invention is to control the vertical load applied to the inner steel column by the loading link (KN) as the control target, if it is necessary to obtain the shear stress of the asphalt mixture (MPa) can be calculated according to formula (1).
(1) (1)
其中,为混合料的剪切强度系数,根据郭忠印教授的研究,常规沥青混合料的值随着温度的增大而降低,在20~60℃的范围内为0.14~0.12。 in, is the shear strength coefficient of the mixture, according to the research of Professor Guo Zhongyin, the conventional asphalt mixture The value decreases with the increase of temperature, in the range of 20~60℃ It is 0.14~0.12.
②荷载型式 ②Load type
材料的疲劳寿命与荷载波形有一定的关系,通常认为正弦波形比较接近于实际路面所承受的荷载波形,本发明也采用正弦波荷载进行疲劳试验。大量的计算表明,疲劳加载频率10Hz相当于车辆行驶速度60~65Km/h,中国现行的《公路工程技术标准》规定的汽车专用公路的计算行车速度范围为40~120Km/h,因此采用10Hz作为荷载施加频率是合适的。当然,若以城市主干道交叉口区域的沥青路面剪切疲劳为研究目的,可以根据当地实际调查的车辆速度(Km/h),对荷载频率(Hz)进行调整,具体方法为: The fatigue life of the material has a certain relationship with the load waveform. It is generally believed that the sine wave is relatively close to the load waveform borne by the actual road surface. The present invention also uses the sine wave load to carry out the fatigue test. A large number of calculations show that the fatigue loading frequency of 10Hz is equivalent to the vehicle speed of 60-65Km/h, and the calculation speed range of the automobile-only road stipulated in China's current "Highway Engineering Technical Standards" is 40-120Km/h, so 10Hz is used as the The frequency of load application is appropriate. Of course, if the shear fatigue of asphalt pavement in the intersection area of urban arterial roads is the research purpose, the vehicle speed of the actual local investigation can be (Km/h), for load frequency (Hz) to adjust, the specific method is:
(2) (2)
③测试过程 ③Testing process
把牢固粘结的试件与钢制模块一起,放入UTM材料试验机的环境箱中,设置环境箱温度为目标温度。经保温2~4小时后,把试件安放于沥青混合料剪切测试仪内,使外钢套固定在夹具上;调整测试仪的加载连杆,使其刚好与试件顶面的内钢柱相接触。根据研究的需要,在UTM试验机上设置合适的施加荷载频率、波形、间歇时间和峰值荷载等参数,启动测试仪的电机,使加载连杆按照一定荷载波形作用于内钢柱,从而带动圆环形沥青混合料作剪切运动。在测试过程中,UTM加载连杆不但可以控制荷载峰值和波形,还可以采集连杆运动的位移,从而可以得到沥青混合料剪切流动变形与加载时间和周期的关系曲线。 Put the firmly bonded test piece together with the steel module into the environmental chamber of the UTM material testing machine, and set the temperature of the environmental chamber as the target temperature. After 2 to 4 hours of heat preservation, place the specimen in the asphalt mixture shear tester, and fix the outer steel sleeve on the fixture; column contact. According to the needs of the research, set appropriate parameters such as applied load frequency, waveform, intermittent time and peak load on the UTM testing machine, start the motor of the tester, and make the loading connecting rod act on the inner steel column according to a certain load waveform, thereby driving the ring Shearing motion of shaped asphalt mixture. During the test, the UTM loading connecting rod can not only control the peak value and waveform of the load, but also collect the displacement of the connecting rod, so that the relationship curve between the shear flow deformation of the asphalt mixture and the loading time and cycle can be obtained.
4、剪切疲劳的破坏标准 4. The failure standard of shear fatigue
从SST(SuperPave Shear Tester)剪切试验机的剪切变形与荷载作用周期的关系曲线可以看出,剪切疲劳曲线分为三个阶段:压缩变形阶段、剪切流动稳定变形阶段和破坏阶段。根据疲劳曲线,一般把第二阶段与第三阶段之间的拐点作为疲劳破坏点,此时的荷载作用次数作为剪切疲劳寿命。根据AASHTO给定的SST剪切疲劳试验作用周期5000次所描绘出来的图形中,绝大部分的混合料不能显示第三阶段的流变特性;而根据何桥敏和邵腊庚的研究,当荷载重复作用10000次后仍有部分沥青混合料没有出现拐点。因此,为了保证试验过程中出现破坏拐点,本发明建议首先测试沥青混合料的剪切强度,然后选择较大的应力水平进行剪切疲劳试验,以疲劳曲线的拐点处的荷载作用次数作为剪切疲劳寿命;对于荷载作用10000次仍未出现拐点的情形,可以适当增大荷载应力水平。 From the relationship curve between shear deformation and load cycle of SST (SuperPave Shear Tester) shear testing machine, it can be seen that the shear fatigue curve is divided into three stages: compression deformation stage, shear flow stable deformation stage and failure stage. According to the fatigue curve, the inflection point between the second stage and the third stage is generally taken as the fatigue failure point, and the number of loads at this time is taken as the shear fatigue life. According to the graph drawn by AASHTO given the SST shear fatigue test cycle of 5000 times, most of the mixtures cannot show the rheological characteristics of the third stage; and according to the research of He Qiaomin and Shao Lageng, when the load is repeated After 10,000 times, there are still some asphalt mixtures that do not have an inflection point. Therefore, in order to ensure that the inflection point of failure occurs in the test process, the present invention proposes to test the shear strength of the asphalt mixture first, and then select a larger stress level to carry out the shear fatigue test, and use the number of load actions at the inflection point of the fatigue curve as the shear strength. Fatigue life; for the situation where the inflection point does not appear after 10,000 loads, the load stress level can be appropriately increased.
下面结合附图,通过实施例对本发明技术方案进行详细说明,但是本发明的保护范围不局限于所述实施例。 The technical solutions of the present invention will be described in detail below through examples in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the examples.
实施例:一种沥青混合料剪切疲劳的测试方法,包括如下步骤: Embodiment: a kind of testing method of asphalt mixture shear fatigue, comprises the steps:
(1)沥青混合料试件的制备 (1) Preparation of asphalt mixture specimens
按照需要评价的沥青混合料的级配和油石比,在实验室内成型一组共7个大型马歇尔试件,试件的直径为152.4mm、高度为95.3±2.5mm,试件的空隙率按照设计空隙率加以控制。把制备的马歇尔试件锯切成厚约50mm的圆柱体试件,并在试件的中心位置钻孔取出直径为50mm的小圆柱体,得到截面为圆环的圆柱体试件,待试件表面完全干燥后,备用。 According to the gradation and asphalt ratio of the asphalt mixture to be evaluated, a group of 7 large Marshall specimens were formed in the laboratory. The diameter of the specimens was 152.4mm and the height was 95.3±2.5mm. Design porosity to be controlled. Saw the prepared Marshall specimen into a cylindrical specimen with a thickness of about 50 mm, and drill a hole in the center of the specimen to take out a small cylinder with a diameter of 50 mm to obtain a cylindrical specimen with a circular cross-section. After the surface is completely dry, set aside.
(2)剪切试验前的准备 (2) Preparation before shear test
采用同轴剪切试验装置作为剪切疲劳的模具,具体为:在直径为50mm的圆柱体钢柱外表面和直径为150mm外钢套的内侧表面分别均匀的涂抹高强度胶水。并把钢柱插入至圆柱体试件内中空部位,再把试件放入至外钢套中,使得中空试件的内壁与外壁分别于内钢柱和外钢套紧密接触。待胶水干燥,钢模具与沥青混合料试件完全、牢固的粘结后,用刀片刮去裸露在圆柱体试件外部的多余胶水后备用。 A coaxial shear test device is used as the mold for shear fatigue, specifically: apply high-strength glue evenly on the outer surface of a cylindrical steel column with a diameter of 50mm and the inner surface of an outer steel sleeve with a diameter of 150mm. And insert the steel column into the hollow part of the cylindrical test piece, and then put the test piece into the outer steel sleeve, so that the inner wall and outer wall of the hollow test piece are in close contact with the inner steel column and the outer steel sleeve respectively. After the glue is dry and the steel mold and the asphalt mixture specimen are completely and firmly bonded, use a blade to scrape off the excess glue exposed on the outside of the cylindrical specimen for later use.
(3)剪切疲劳试验 (3) Shear fatigue test
当需要测试沥青混合料45℃的剪切疲劳性能时,设定温度箱的目标温度为45℃,并把圆柱体试件和与之紧密粘合的两钢制模块一起放入UTM试验机的温度箱内,保温2~4小时后安放于测试仪上。然后,选择3个试件,分别进行一次荷载下试件的剪切试验,剪切速率为1mm/min,获得每个沥青混合料试件的剪切破坏时的峰值荷载,当三次测定值的离散系数在20%以内时,取其平均值作为剪切强度,否则,增加试样数量进行试验,直至满足要求。接着,以作为疲劳峰值荷载(为疲劳应力百分比,是0~100之间的数值),并设定荷载波形、加载频率、间歇时间等试验参数,对其它4个试件进行10000次作用的剪切疲劳试验,获得荷载下沥青混合料的剪切疲劳曲线,由此得到剪切疲劳寿命。对于当荷载作用周期达到10000次仍未出现疲劳曲线的第三破坏阶段德情形,可以适当增大的取值。 When it is necessary to test the shear fatigue performance of asphalt mixture at 45°C, the target temperature of the temperature box is set to 45°C, and the cylindrical specimen and the two steel modules closely bonded to it are put into the UTM testing machine. In the temperature box, keep warm for 2 to 4 hours and place it on the tester. Then, select 3 specimens, conduct a shear test of the specimens under a load respectively, the shear rate is 1mm/min, and obtain the peak load when the shear failure of each asphalt mixture specimen, when the three measured values When the dispersion coefficient is within 20%, the average value is taken as the shear strength , otherwise, increase the number of samples for testing until the requirements are met. Next, with As the fatigue peak load ( is the percentage of fatigue stress, which is a value between 0 and 100), and set the test parameters such as load waveform, loading frequency, intermittent time, etc., and perform 10,000 shear fatigue tests on the other 4 specimens, and obtain The shear fatigue curve of the asphalt mixture under load, from which the shear fatigue life is obtained. For the third failure stage where the fatigue curve does not appear when the load cycle reaches 10,000 times, it can be appropriately increased value of .
(4)疲劳试验结果与疲劳方程 (4) Fatigue test results and fatigue equation
同一试样平行试验四次,当四次测定值的离散系数在20%以内时,取其平均值作为剪切疲劳寿命的试验结果,否则,增加试样数量进行试验,直至满足要求。对于疲劳寿命的测试结果,应注明试验条件,包括试验温度、荷载应力水平、荷载波形、间歇时间等。 The same sample is tested four times in parallel, and when the dispersion coefficient of the four measured values is within 20%, take the average value as the test result of shear fatigue life, otherwise, increase the number of samples for the test until the requirements are met. For the test results of fatigue life, the test conditions should be indicated, including test temperature, load stress level, load waveform, intermittent time, etc.
当获得荷载应力水平为时的沥青混合料疲劳寿命后,可以改变4个应力水平,并获得不同应力水平下的疲劳寿命,并按照式(3)拟合得到疲劳参数和。 When the load stress level is obtained as After the fatigue life of the asphalt mixture at time, the four stress levels can be changed, and the fatigue life under different stress levels can be obtained, and the fatigue parameters can be obtained by fitting according to formula (3) and .
(3) (3)
其中,为沥青混合料的剪切疲劳寿命;为剪切应力水平;为疲劳试验参数;为对数坐标下疲劳曲线的斜率。 in, is the shear fatigue life of asphalt mixture; is the shear stress level; is the fatigue test parameter; is the slope of the fatigue curve in logarithmic coordinates.
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