CN102069604B - Wide zero-speed material replacing and splicing system and replacing and splicing method - Google Patents
Wide zero-speed material replacing and splicing system and replacing and splicing method Download PDFInfo
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- CN102069604B CN102069604B CN201010501174.8A CN201010501174A CN102069604B CN 102069604 B CN102069604 B CN 102069604B CN 201010501174 A CN201010501174 A CN 201010501174A CN 102069604 B CN102069604 B CN 102069604B
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Abstract
The invention relates to a wide zero-speed material replacing and splicing system capable of reliably splicing a wide material of 600-1100 mm in a high-speed state and a replacing and splicing method. The wide zero-speed material replacing and splicing system comprises material splicing devices, material cutting devices and material pressing devices which are all formed by combining an inner air cylinder, an outer air cylinder, two linear bearings and a guide rod, wherein the guide rod is connected with a pressing plate through a floating joint, and the material splicing devices, the material cutting devices and the material pressing devices are symmetrically arranged. The invention has the advantages that: (1) a material cutting mode is carried out by pressing the pressing plate on the front and the back of the material, cutting the material from the middle with a cutter and wrapping rubber at the front end of the pressing plate to be pressed more compactly so as to easily cut different materials and have neat fractures; (2) all actions in the splicing process are finished by the air cylinders, an electromagnetic valve is controlled to switch on or off by a PLC (Programmable Logic Controller) so as to rapidly finish the whole splicing process and meet the need for high-speed production; and (3) the system is convenient to operate and good in safety, and the wide material can be spliced in the high-speed state.
Description
Technical field
The present invention relates to a kind ofly can make the splicing of 600-1100mm broad-width material under fast state and splice reliable wide zero-speed changing-over material system and changing-over material method, belong to and in amenities production equipment, change material receiving mechanism and manufacture field.
Background technology
CN200963916Y, title " the automatic disconnecting materials device of sanitary product raw material ", it comprises frame, bed plate is positioned in frame, two cylinder material cutting devices lay respectively at bed plate both sides and relative with the face of bed plate, cylinder material-receiving device is positioned in the frame of cylinder material cutting device below, the face of the head that connects material of the face of base and cylinder material-receiving device is relative and be positioned at material roller in the frame of cylinder material cutting device below and lay respectively at cylinder material cutting device top, and guide roller is positioned at below cylinder material-receiving device.Advantage: the one, low cost of manufacture, fracture is effective; The 2nd, make material splicing more stable; The 3rd, between lay-by material material roller and work materials material roller, be work material roller, be again material roller for subsequent use, all can realize fracture, connect material.Its weak point: the one, when speed of production is in the time that 200m/min is above, cannot complete in a short period of time splicing; The 2nd, under high speed, in the process of material splicing, material tension is restive, easily causes the fracture of material; The 3rd, be not suitable for the splicing of 600-1100mm broad-width material under fast state.
Summary of the invention
Purpose of design: avoid the weak point in background technology, design and a kind ofly can make the splicing of 600-1100mm broad-width material under fast state and splice reliable wide zero-speed changing-over material system and changing-over material method.
Design: in order to realize above-mentioned purpose of design.The application is in structural design, material-receiving device, material cutting device and material pressing device are all by inside and outside two cylinders, two linear bearings and guide rod combine, wherein guide rod is connected with pressing plate by floating junction, when object advances, releases at cylinder, make the operation of a whole set of executing agency more flexibly, steadily, and make the service life of cylinder and linear bearing; Secondly, material-receiving device and material pressing device connect material, fracture and material pressing device all with central axis be as the criterion, to being arranged symmetrically with.
Technical scheme 1: wide zero-speed changing-over material system, it comprises material-receiving device, material cutting device and material pressing device, described material-receiving device, material cutting device and material pressing device are all combined by inside and outside two cylinders, two linear bearings and guide rod, wherein guide rod is connected with pressing plate by floating junction, and material-receiving device, material cutting device and material pressing device are to being arranged symmetrically with.
Technical scheme 2: the changing-over material method of wide zero-speed changing-over material system, (1) open: first a hand is pressed turn-knob button, cylinder shrinks, inner side alignment pin ejects, and rear proficiency is pulled open spring position fixing handle and the spring position fixing handle of holding with a firm grip by tightly not letting go is put mechanism's one side outward, when mechanism moves to 40 degree angle, interior outer rocker arm is just in time run into gag lever post, now hand can be decontroled to handle, pull material volume to reload, after reloading and finishing; (2) close: hold spring position fixing handle by the extremely tight spring position fixing handle locating hole of outer rocker arm rotation place of mechanism, be inserted in hole, realize location, outside, simultaneously, another hand is pressed turn-knob button, and cylinder drives pilot pin to insert in inner rocker arm hole, realizes location, inner side; (3) cut off: will reload while cut-out, material-receiving device is first by the symmetrical material that compresses of cylinder, the symmetrical material that compresses of rear material pressing device cylinder, two moved after, material cutting device cuts off material by cylinder-pushed blade, and material is had no progeny, and fracture cylinder first shrinks, then connect material and material pressing device moves contraction simultaneously, cut-out completes.
The present invention compared with background technology, the one, the mode that material cuts off is to adopt pressing plate to push down the front and back of material, cutting knife cuts off material from centre, pressing plate front end is surrounded by rubber, can press more in fact, different materials can be cut off easily, and fracture is neat; The 2nd, each action in splicing is all completed by cylinder, and controls the folding of magnetic valve by PLC, just can complete rapidly the process of whole splicing, meets the requirement of high-speed production; The 3rd, what this structure rigidity connector adopted is that aluminium sheet connects, and greatly alleviates the weight of mechanism; The 4th, it is reasonable that the material splicing body entirety in native system connects structure, there is good rigidity, simultaneously easy to operate, security is good, met the splicing of broad-width material (600-1100mm) under fast state, splicing is reliable, operates steadily, applied widely, can meet the demand of multiclass production line; The 5th, for the different material of various performances, native system has very high stability and is spliced into power; The 6th, for the wide requirement of adaptation material, this material splicing body has good rigidity, convenient operation, and security is good.
Brief description of the drawings
Fig. 1 is the main TV structure schematic diagram of wide zero-speed changing-over material system.
Fig. 2 is the side-looking structural representation of Fig. 1.
Detailed description of the invention
Embodiment 1: with reference to attached Fig. 1 and 2.Wide zero-speed changing-over material system, it comprises material-receiving device 2, material cutting device 3 and material pressing device 4, described material-receiving device 2, material cutting device 3 and material pressing device 4 are all combined by inside and outside two cylinders, two linear bearings and guide rod, wherein guide rod is connected with pressing plate by floating junction, and material-receiving device 2, material cutting device 3 and material pressing device 4 are to being arranged symmetrically with.
Described material-receiving device 2 and material cutting device 3 are respectively all by inside and outside two cylinders, two linear bearings and guide rod combine, wherein guide rod is connected with pressing plate by floating junction, when advancing, release in order to improving cylinder, a whole set of executing agency flexible operation, steadily and the service life of cylinder and linear bearing.
Described material-receiving device 2 and material cutting device 3 are to being arranged symmetrically with.
Described pressing plate front end is surrounded by rubber.
Embodiment 2: on the basis of embodiment 1, the changing-over material method of wide zero-speed changing-over material system, (1) open: first a hand is pressed turn-knob button, and cylinder 5 shrinks, inner side alignment pin ejects, with pulling out spring position fixing handle 6 and taking the spring position fixing handle of holding with a firm grip of tightly not letting go that mechanism's one side is put outward, when mechanism moves to 40 degree angle, interior outer rocker arm is just in time run into gag lever post 1, now hand can be decontroled to handle, pull material volume to reload, after reloading and finishing; (2) close: hold spring position fixing handle 6 by the extremely tight spring position fixing handle of outer rocker arm rotation 6 locating hole places of mechanism, be inserted in hole, realize location, outside, simultaneously, another hand is pressed turn-knob button, and limiting cylinder 5 drives pilot pin to insert in inner rocker arm hole, realizes location, inner side; (3) cut off:. will reload while cut-out, material-receiving device 2 is first by the symmetrical material that compresses of limiting cylinder 5, the symmetrical material that compresses of rear material pressing device 4 cylinders, two moved after, material cutting device 3 cuts off material by cylinder-pushed blade, and material is had no progeny, and fracture cylinder first shrinks, then connect material and material pressing device 2 and 4 moves contraction simultaneously, cut-out completes.
It is to be understood that: although above-described embodiment is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; instead of restriction to mentality of designing of the present invention; any combination, increase or amendment that does not exceed mentality of designing of the present invention, all falls within the scope of protection of the present invention.
Claims (2)
1. a changing-over material method for wide zero-speed changing-over material system, is characterized in that: (1) open: first a hand is pressed turn-knob button, and (5) cylinder shrinks, after inner side alignment pin ejects, (6) another pulls out spring position fixing handle, and by tightly not putting, holds tight spring position fixing handle, refueling agency one side is put outward, when refueling agency moves to 40 degree angle, (1) interior outer rocker arm just in time runs into gag lever post, now hand can be decontroled to spring position fixing handle, pull material volume to reload, after reloading and finishing; (2) close: hold spring position fixing handle refueling agency outer rocker arm is rotated to spring position fixing handle locating hole place, spring position fixing handle (6) in patchhole, is realized to location, outside, simultaneously, another hand is pressed turn-knob button, and cylinder drives pilot pin to insert in inner rocker arm hole, realizes location, inner side; (3) cut off: will reload while cut-out, material-receiving device first compresses after material by cylinder is symmetrical, the symmetrical material that compresses of material pressing device cylinder, two moved after, material cutting device promotes blade by cylinder and cuts off material, and material is had no progeny, and fracture cylinder first shrinks, then connect material and material pressing device moves contraction simultaneously, cut-out completes; This system comprise material-receiving device (2), (4) (3) material cutting device all combined by inside and outside two cylinders, two linear bearings and guide rod with material pressing device, wherein guide rod is connected with pressing plate by floating junction, material-receiving device (2), material cutting device (3) with material pressing device (4) to being arranged symmetrically with.
2. the changing-over material method of wide zero-speed changing-over material system according to claim 1, is characterized in that: described pressing plate front end is surrounded by rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010501174.8A CN102069604B (en) | 2010-10-09 | 2010-10-09 | Wide zero-speed material replacing and splicing system and replacing and splicing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010501174.8A CN102069604B (en) | 2010-10-09 | 2010-10-09 | Wide zero-speed material replacing and splicing system and replacing and splicing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102069604A CN102069604A (en) | 2011-05-25 |
| CN102069604B true CN102069604B (en) | 2014-08-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010501174.8A Expired - Fee Related CN102069604B (en) | 2010-10-09 | 2010-10-09 | Wide zero-speed material replacing and splicing system and replacing and splicing method |
Country Status (1)
| Country | Link |
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| CN (1) | CN102069604B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1127821A2 (en) * | 2000-02-23 | 2001-08-29 | Shikoku Kakoki Co., Ltd. | Film roll connecting device and method |
| CN2714504Y (en) * | 2004-07-22 | 2005-08-03 | 安庆市恒昌机械制造有限责任公司 | Constant tension joint device for strip shaped non-woven fabrics |
| CN201922578U (en) * | 2010-10-09 | 2011-08-10 | 杭州珂瑞特机械制造有限公司 | Wide-breadth zero-speed material changing and receiving system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0275555A (en) * | 1988-09-07 | 1990-03-15 | Isowa Ind Co | Splicer |
-
2010
- 2010-10-09 CN CN201010501174.8A patent/CN102069604B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1127821A2 (en) * | 2000-02-23 | 2001-08-29 | Shikoku Kakoki Co., Ltd. | Film roll connecting device and method |
| CN2714504Y (en) * | 2004-07-22 | 2005-08-03 | 安庆市恒昌机械制造有限责任公司 | Constant tension joint device for strip shaped non-woven fabrics |
| CN201922578U (en) * | 2010-10-09 | 2011-08-10 | 杭州珂瑞特机械制造有限公司 | Wide-breadth zero-speed material changing and receiving system |
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| Publication number | Publication date |
|---|---|
| CN102069604A (en) | 2011-05-25 |
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