CN102069604A - Wide zero-speed material replacing and splicing system and replacing and splicing method - Google Patents
Wide zero-speed material replacing and splicing system and replacing and splicing method Download PDFInfo
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- CN102069604A CN102069604A CN2010105011748A CN201010501174A CN102069604A CN 102069604 A CN102069604 A CN 102069604A CN 2010105011748 A CN2010105011748 A CN 2010105011748A CN 201010501174 A CN201010501174 A CN 201010501174A CN 102069604 A CN102069604 A CN 102069604A
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- splicing
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- pressing
- guide rod
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Abstract
The invention relates to a wide zero-speed material replacing and splicing system capable of reliably splicing a wide material of 600-1100 mm in a high-speed state and a replacing and splicing method. The wide zero-speed material replacing and splicing system comprises material splicing devices, material cutting devices and material pressing devices which are all formed by combining an inner air cylinder, an outer air cylinder, two linear bearings and a guide rod, wherein the guide rod is connected with a pressing plate through a floating joint, and the material splicing devices, the material cutting devices and the material pressing devices are symmetrically arranged. The invention has the advantages that: (1) a material cutting mode is carried out by pressing the pressing plate on the front and the back of the material, cutting the material from the middle with a cutter and wrapping rubber at the front end of the pressing plate to be pressed more compactly so as to easily cut different materials and have neat fractures; (2) all actions in the splicing process are finished by the air cylinders, an electromagnetic valve is controlled to switch on or off by a PLC (Programmable Logic Controller) so as to rapidly finish the whole splicing process and meet the need for high-speed production; and (3) the system is convenient to operate and good in safety, and the wide material can be spliced in the high-speed state.
Description
Technical field
The present invention relates to a kind of can make 600-1100mm wide cut material under fast state splicing and splice reliable wide cut zero-speed changing-over material system and changing-over material method, belong to that changing-over material mechanism makes the field in the amenities production equipment.
Background technology
CN200963916Y, title " the automatic disconnecting materials device of amenities raw material ", it comprises frame, bed plate is positioned on the frame, two cylinder fracture devices lay respectively at bed plate both sides and relative with the face of bed plate, the cylinder material-receiving device is positioned on the frame of cylinder fracture device below, the face of the head that connects material of the face of base and cylinder material-receiving device is relative and be positioned at that material roller lays respectively at cylinder fracture device top on the frame of cylinder fracture device below, and the guide roller is positioned at below the cylinder material-receiving device.Advantage: the one, low cost of manufacture, fracture is effective; The 2nd, make the material splicing more stable; The 3rd, be the work material roller between lay-by material material roller and work materials material roller, be again standby material roller, all can realize fracture, connect material.Its weak point: the one, when speed of production when 200m/min is above, can't finish splicing in a short period of time; The 2nd, in the process of material splicing, material tension is restive, causes the fracture of material easily under high speed; The 3rd, be not suitable for the splicing of 600-1100mm wide cut material under fast state.
Summary of the invention
Purpose of design: avoid the weak point in the background technology, design a kind of can make 600-1100mm wide cut material under fast state splicing and splice reliable wide cut zero-speed changing-over material system and changing-over material method.
Design: in order to realize above-mentioned purpose of design.The application is on structural design, material-receiving device, fracture device and material pressing device are all by inside and outside two cylinders, two linear bearings and guide rod combine, wherein guide rod links to each other with pressing plate by floating junction, purpose is in the cylinder propelling, when releasing, make the operation of a whole set of executing agency more flexibly, steadily, and make the service life of cylinder and linear bearing; Secondly, material-receiving device and material pressing device connect material, fracture and material pressing device all with central axis be as the criterion, to symmetric arrangement.
Technical scheme 1: wide cut zero-speed changing-over material system, it comprises material-receiving device, fracture device and material pressing device, described material-receiving device, fracture device and material pressing device are all combined by inside and outside two cylinders, two linear bearings and guide rod, wherein guide rod links to each other with pressing plate by floating junction, and material-receiving device, fracture device and material pressing device are to symmetric arrangement.
Technical scheme 2: the changing-over material method of wide cut zero-speed changing-over material system, ⑴ open: at first a hand is pressed the turn-knob button, cylinder shrinks, inboard alignment pin ejects, and the back is drawn back the spring position fixing handle on the other hand and taken the spring position fixing handle of holding with a firm grip of tightly not letting go that mechanism's one side is put outward, when mechanism moves to 40 degree angles, interior outer rocker arm is just in time run into gag lever post, can decontrol handle this moment with hand, and pulling material volume reloads, reload finish after; ⑵ close: hold the spring position fixing handle mechanism's outer rocker arm is rotated to tight spring position fixing handle locating hole place, be inserted in the hole, realize location, the outside, simultaneously, the another hand is pressed the turn-knob button, and cylinder drives pilot pin and inserts in the inner rocker arm hole, realizes inboard location; ⑶ cut off: will reload when cutting off, material-receiving device compresses material by the cylinder symmetry earlier, back material pressing device cylinder symmetry compresses material, two moved after, the fracture device promotes blade by cylinder and cuts off material, and material is had no progeny, and the fracture cylinder shrinks earlier, connect material then and material pressing device moves contraction simultaneously, cut-out is finished.
The present invention compares with background technology, and the one, the mode that material cuts off is to adopt pressing plate to push down the front and back of material, and cutting knife cuts off material from the centre, and the pressing plate front end is surrounded by rubber, can press more in fact, different materials can be cut off at an easy rate, and fracture is neat; The 2nd, each action in the splicing is all finished by cylinder, and the folding by PLC control magnetic valve, just can finish the process of whole splicing rapidly, satisfies the requirement of high-speed production; The 3rd, what this structure rigidity connector adopted is that aluminium sheet connects, and alleviates the weight of mechanism greatly; The 4th, it is reasonable that the material splicing body integral body in the native system connects structure, has good rigidity, simultaneously easy to operate, security is good, has satisfied the splicing of wide cut material (600-1100mm) under fast state, and splicing is reliable, operate steadily, applied widely, can satisfy the demand of multiclass production line; The 5th, at the different material of various performances, native system has very high stability and is spliced into power; The 6th, for the wide requirement of adaptation material, this material splicing body has good rigidity, is convenient to operation, and security is good.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of wide cut zero-speed changing-over material system.
Fig. 2 is the side-looking structural representation of Fig. 1.
The specific embodiment
Embodiment 1: with reference to attached Fig. 1 and 2.Wide cut zero-speed changing-over material system, it comprises material-receiving device 2, fracture device 3 and material pressing device 4, described material-receiving device 2, fracture device 3 and material pressing device 4 are all combined by inside and outside two cylinders, two linear bearings and guide rod, wherein guide rod links to each other with pressing plate by floating junction, material-receiving device 2, fracture device 3 and 4 pairs of symmetric arrangement of material pressing device.
Described material-receiving device 2 and fracture device 3 are respectively all by inside and outside two cylinders, two linear bearings and guide rod combine, wherein guide rod links to each other with pressing plate by floating junction, advance in order to improve cylinder, when releasing, a whole set of executing agency flexible operation, steadily reach service life of cylinder and linear bearing.
3 pairs of symmetric arrangement of described material-receiving device 2 and fracture device.
Described pressing plate front end is surrounded by rubber.
Embodiment 2: on the basis of embodiment 1, the changing-over material method of wide cut zero-speed changing-over material system, ⑴ open: at first a hand is pressed the turn-knob button, and cylinder 5 shrinks, and inboard alignment pin ejects, with pulling out spring position fixing handle 6 and taking the spring position fixing handle of holding with a firm grip of tightly not letting go that mechanism's one side is put outward, when mechanism moved to 40 degree angles, interior outer rocker arm was just in time run into gag lever post 1, and can decontrol handle this moment with hand, pulling material volume reloads, reload finish after; ⑵ close: hold spring position fixing handle 6 mechanism's outer rocker arm is rotated to tight spring position fixing handle 6 locating hole places, be inserted in the hole, realize location, the outside, simultaneously, the another hand is pressed the turn-knob button, and spacing cylinder 5 drives pilot pin and inserts in the inner rocker arm hole, realizes inboard location; ⑶ cut off:. will reload when cutting off, material-receiving device 2 compresses material by spacing cylinder 5 symmetries earlier, back material pressing device 4 cylinder symmetries compress material, two moved after, fracture device 3 promotes blade by cylinder and cuts off material, and material is had no progeny, and the fracture cylinder shrinks earlier, connect material then and material pressing device 2 and 4 moves contraction simultaneously, cut-out is finished.
What need understand is: though the foregoing description is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than to the restriction of mentality of designing of the present invention; any combination, increase or modification that does not exceed mentality of designing of the present invention all falls within the scope of protection of the present invention.
Claims (5)
1. wide cut zero-speed changing-over material system, it comprises material-receiving device ⑵, fracture device ⑶ and material pressing device ⑷, it is characterized in that: described material-receiving device ⑵, fracture device ⑶ and material pressing device ⑷ are combined by inside and outside two cylinders, two linear bearings and guide rod, wherein guide rod links to each other with pressing plate by floating junction, and material-receiving device ⑵, fracture device ⑶ and material pressing device ⑷ are to symmetric arrangement.
2. wide cut zero-speed changing-over material according to claim 1 system, it is characterized in that: described material-receiving device ⑵ and fracture device ⑶ are respectively by inside and outside two cylinders, two linear bearings and guide rod combine, wherein guide rod links to each other with pressing plate by floating junction, advance in order to improve cylinder, when releasing, a whole set of executing agency flexible operation, steadily reach service life of cylinder and linear bearing.
3. wide cut zero-speed changing-over material according to claim 1 system, it is characterized in that: described material-receiving device ⑵ and fracture device ⑶ are to symmetric arrangement.
4. wide cut zero-speed changing-over material according to claim 1 system, it is characterized in that: described pressing plate front end is surrounded by rubber.
5. the changing-over material method of a wide cut zero-speed changing-over material system, it is characterized in that: ⑴ opens: at first a hand is pressed the turn-knob button, cylinder ⑸ shrinks, inboard alignment pin ejects, and the back is drawn back spring position fixing handle ⑹ on the other hand and taken the spring position fixing handle of holding with a firm grip of tightly not letting go that mechanism's one side is put outward, when mechanism moves to 40 degree angles, interior outer rocker arm is just in time run into gag lever post ⑴, can decontrol handle this moment with hand, and pulling material volume reloads, reload finish after; ⑵ close: hold the spring position fixing handle mechanism's outer rocker arm is rotated to tight spring position fixing handle locating hole place, be inserted in the hole, realize location, the outside, simultaneously, the another hand is pressed the turn-knob button, and cylinder drives pilot pin and inserts in the inner rocker arm hole, realizes inboard location; ⑶ cut off: will reload when cutting off, material-receiving device compresses material by the cylinder symmetry earlier, back material pressing device cylinder symmetry compresses material, two moved after, the fracture device promotes blade by cylinder and cuts off material, and material is had no progeny, and the fracture cylinder shrinks earlier, connect material then and material pressing device moves contraction simultaneously, cut-out is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010501174.8A CN102069604B (en) | 2010-10-09 | 2010-10-09 | Wide zero-speed material replacing and splicing system and replacing and splicing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010501174.8A CN102069604B (en) | 2010-10-09 | 2010-10-09 | Wide zero-speed material replacing and splicing system and replacing and splicing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102069604A true CN102069604A (en) | 2011-05-25 |
| CN102069604B CN102069604B (en) | 2014-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010501174.8A Expired - Fee Related CN102069604B (en) | 2010-10-09 | 2010-10-09 | Wide zero-speed material replacing and splicing system and replacing and splicing method |
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| Country | Link |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0275555A (en) * | 1988-09-07 | 1990-03-15 | Isowa Ind Co | Splicer |
| EP1127821A2 (en) * | 2000-02-23 | 2001-08-29 | Shikoku Kakoki Co., Ltd. | Film roll connecting device and method |
| CN2714504Y (en) * | 2004-07-22 | 2005-08-03 | 安庆市恒昌机械制造有限责任公司 | Constant tension joint device for strip shaped non-woven fabrics |
| CN201922578U (en) * | 2010-10-09 | 2011-08-10 | 杭州珂瑞特机械制造有限公司 | Wide-breadth zero-speed material changing and receiving system |
-
2010
- 2010-10-09 CN CN201010501174.8A patent/CN102069604B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0275555A (en) * | 1988-09-07 | 1990-03-15 | Isowa Ind Co | Splicer |
| EP1127821A2 (en) * | 2000-02-23 | 2001-08-29 | Shikoku Kakoki Co., Ltd. | Film roll connecting device and method |
| CN2714504Y (en) * | 2004-07-22 | 2005-08-03 | 安庆市恒昌机械制造有限责任公司 | Constant tension joint device for strip shaped non-woven fabrics |
| CN201922578U (en) * | 2010-10-09 | 2011-08-10 | 杭州珂瑞特机械制造有限公司 | Wide-breadth zero-speed material changing and receiving system |
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| Publication number | Publication date |
|---|---|
| CN102069604B (en) | 2014-08-06 |
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