CN102069151B - Embedded sleeve type ballastless turnout slab mould of slab and slot combined structure - Google Patents
Embedded sleeve type ballastless turnout slab mould of slab and slot combined structure Download PDFInfo
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- CN102069151B CN102069151B CN 201010604115 CN201010604115A CN102069151B CN 102069151 B CN102069151 B CN 102069151B CN 201010604115 CN201010604115 CN 201010604115 CN 201010604115 A CN201010604115 A CN 201010604115A CN 102069151 B CN102069151 B CN 102069151B
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Abstract
The invention relates to an embedded sleeve type ballastless turnout slab mould of slab and slot combined structure for passenger dedicated lines or other lines of passenger dedicated railways. The mould comprises rail slabs, support rail bed marks, side panels, embedded sleeve assemblies, pouring hole assemblies, end panels, foundation underframes, panel fixing devices, slab assemblies and slot assemblies. The mould has the following advantages: the rail slabs and the slot assemblies are utilized to form concave and convex mould cavities so as to form the support rail bed surfaces and the water flowing slopes of the turnout slabs; after the foundation underframes are mounted, the slab assemblies and the slot assemblies are connected with the foundation underframes by welding studs at the bottoms of the slab assemblies and the slot assemblies; then the embedded sleeve assemblies are mounted in the corresponding positions on the slab assemblies, and reserved holes are plugged with special plugs; and according to the outline sizes and the position relationship among the embedded sleeve assemblies in the turnout slab design drawing, the side panels and the end panels are accurately mounted, the panels are positioned and fixed by the panel fixing devices, and the rail slab marks, the support rail bed marks, the pouring hole assemblies and other accessories are mounted in the corresponding positions on the slab assemblies.
Description
Technical field
The present invention relates to use the service sleeve formula without quarrel switching turnout plate mould for railway of passengers' private line Line for Passenger Transportation or All other routes, belong to without quarrel switching turnout plate mould manufacturing field.
Background technology
Current, in the high speed railway construction, the key component that 350 kilometers track switches of railway of passengers' private line speed per hour are high-speed railways, whole then is the basis that mounting turnout is laid without the quarrel switching turnout plate.At present 350 kilometers of railway of passengers' private line speed per hours there is no ripe design at home and abroad with switching turnout plate, and its switching turnout plate length and width, track grow tall, the service sleeve position is variate; Surface, flowing water slope, oblique angle is diverged to the road and is not changed.
Summary of the invention
Purpose of design: design a kind of ballastless turnout plate mould with embedded bushing type board slot composite structure, not only satisfy the visitor fully specially without the required precision of quarrel switching turnout plate, and have simple in structure, processing cost is low, good lightweight, a kind of ballastless turnout plate mould with embedded bushing type board slot composite structure that making sheet casting process vibrating effect is good of mould rigid.
Design: in order to realize above-mentioned purpose of design.The application's design concept: reduce the mould kind, adopt shared, shared design principle, the pairing approximation structure is carried out inducing classification.As: the common bed frame system, realize that by the plug-hole method board component shares, realize that by adjustment tank assembly installation direction left right hand turnout shares with switching turnout plate, and then reduce die cost.
The ballastless turnout plate mould with embedded bushing type board slot composite structure of the present invention's design mainly is made of ten large parts, and the function of each parts is as follows: with reference to attached Fig. 1 and 2.⑴ track plates mark: the track plates that forms switching turnout plate during in order to making sheet indicates; ⑵ track mark: form sign at each support rail table top of switching turnout plate during in order to making sheet; ⑶ gusset plate: form the long cincture of switching turnout plate during in order to making sheet wide; ⑷ service sleeve assembly: fixing service sleeve during in order to making sheet; ⑸ fill orifice assembly: form the reservation fill orifice on the switching turnout plate during in order to making sheet; ⑹ end coaming: form the switching turnout plate end profile during in order to making sheet; ⑺ basis underframe: basic underframe comprises vibrator and control system thereof, in order to supporting mould plate, bowl assembly and superstructure thereof, simultaneously, utilizes vibrator and control system thereof that vibration force in the making sheet process is provided; ⑻ coaming plate fixture: during in order to making sheet to end coaming with the gusset plate positions and fixing; ⑼ board component: form switching turnout plate support rail table top during in order to making sheet; ⑽ bowl assembly: form switching turnout plate flowing water during in order to making sheet domatic.
Design principle of the present invention: utilize plate, bowl assembly to consist of the convex concave mould inner chamber, and then support rail table top and the flowing water of formation switching turnout plate are domatic.
After underframe (Fig. 2) installation of basis, utilize the welding screw of plate, bowl assembly bottom that plate, bowl assembly are connected (Fig. 3) with underframe; Then correspondence position is installed the service sleeve pin assemblies on board component, and preformed hole (being used for installing the service sleeve pin assemblies when making the switching turnout plate of other specifications) carries out shutoff with special-purpose plug; According to the position relationship of the overall size in the switching turnout plate design drawing and service sleeve assembly, accurate installation side coaming plate, end coaming; Coaming plate is positioned and fixing other associate members (Fig. 4) such as correspondence position mounting rail guidance tape mark, track mark and fill orifice assembly on board component with the coaming plate fixture.
After set of molds installs into, after check-out console assembly flatness, service sleeve module position degree and dies cavity size are errorless, place switching turnout plate embedded bar cage, grouting, open vibrational system according to specification requirement and vibrate, and carry out switching turnout plate curing.After hardening time and switching turnout plate intensity meet the demands, i.e. dismountable gusset plate and end coaming, the switching turnout plate of slinging is to lower to operation.
Technical scheme: a kind of ballastless turnout plate mould with embedded bushing type board slot composite structure is made of track plates, track mark, gusset plate, service sleeve assembly, fill orifice assembly, end coaming, basic underframe, coaming plate fixture, board component, bowl assembly; Utilize track plates, bowl assembly to consist of the convex concave mould inner chamber, and then support rail table top and the flowing water of formation switching turnout plate are domatic, after the basic underframe installation; Utilize the welding screw of board component, bowl assembly bottom that board component, bowl assembly are connected with basic underframe; Then correspondence position is installed the service sleeve assembly on board component, and preformed hole (being used for installing the service sleeve pin assemblies when making the switching turnout plate of other specifications) carries out shutoff with special-purpose plug; Position relationship according to the overall size in the switching turnout plate design drawing and service sleeve assembly, accurate installation side coaming plate, end coaming, coaming plate is positioned and fixing other associate members such as correspondence position mounting rail guidance tape mark, track mark and fill orifice assembly on board component with the coaming plate fixture.
The present invention compares with background technology, and the one, the present invention passes through plate, the groove combining structure has realized switching turnout plate making sheet process support rail table top and the domatic moulding of flowing water; When solving the switching turnout plate moulding, greatly facilitate the difficult problem of design, manufacturing and the transportation of mould; The 2nd, board component passes through the plug-hole method, realized that a mold satisfies the installation of the switching turnout plate service sleeve assembly of several specifications, realize the combined result that the present invention is different by the length conversion of end coaming with the movement of Board position all around again, greatly improved the utilization rate of board component, improve living rate of production and marketing, reduced die cost; The 3rd, because the present invention is sectional die, can realize the switching turnout plate of mold making different size by combination, reduced the Mold Making expense, improved production efficiency, society and economic benefit and considerable; The 4th, Stability Analysis of Structures of the present invention is reliable, intensity suitably, the service sleeve positioning accuracy is high, the track flatness is high, be convenient to dismounting and interchangeability strong, satisfy specially switching turnout plate making sheet requirement of visitor fully, have high practical and popularizing value.
Description of drawings
Fig. 1 is the ballastless turnout plate mould with embedded bushing type board slot composite structure structural representation.
Fig. 2 is basic underframe (7) schematic diagram of Fig. 1.
After Fig. 3 is basic underframe installation, the structural representation that utilizes the welding screw of plate, bowl assembly bottom that plate, bowl assembly are connected with underframe.
Fig. 4 is that correspondence position is installed the service sleeve pin assemblies on the board component, and preformed hole carries out the structural representation of shutoff with special-purpose plug.
Fig. 5 is the structural representation of board component.
Fig. 6 is the structural representation of bowl assembly.
The specific embodiment
Embodiment 1: with reference to accompanying drawing 1-6.A kind of ballastless turnout plate mould with embedded bushing type board slot composite structure is characterized in that being made of track plates 1, track mark 2, gusset plate 3, service sleeve assembly 4, fill orifice assembly 5, end coaming 6, basic underframe 7, coaming plate fixture 8, board component 9, bowl assembly 10; Utilize track plates 1, bowl assembly 10 to consist of the convex concave mould inner chamber, and then support rail table top and the flowing water of formation switching turnout plate are domatic, after basic underframe 7 installations; Utilize the welding screw of board component 9, bowl assembly 10 bottoms that board component 9, bowl assembly 10 are connected with basic underframe 7; Then correspondence position is installed service sleeve assembly 4 on board component 9, and preformed hole (being used for installing the service sleeve pin assemblies when making the switching turnout plate of other specifications) the special-purpose plug of 11 usefulness carries out shutoff; Position relationship according to the overall size in the switching turnout plate design drawing and service sleeve assembly, accurate installation side coaming plate 3, end coaming 6, coaming plate is positioned and fixing other associate members such as correspondence position mounting rail guidance tape mark 1, track mark 2 and fill orifice assembly 5 on board component with coaming plate fixture 8.
The track plates that described track plates 1 forms switching turnout plate during in order to making sheet indicates, track mark 2 forms at each support rail table top of switching turnout plate during in order to making sheet and indicates, gusset plate 3 forms the long cincture exterior feature of switching turnout plate during in order to making sheet, service sleeve assembly 4 fixing service sleeve during in order to making sheet, fill orifice assembly 5 forms the reservation fill orifice on the switching turnout plate during in order to making sheet, end coaming 6 forms the switching turnout plate end profile during in order to making sheet, basis underframe 7 basic underframe comprise vibrator and control system thereof, in order to the supporting mould plate, bowl assembly and superstructure thereof, simultaneously, utilize vibrator and control system thereof that vibration force in the making sheet process is provided, coaming plate fixture 8 during in order to making sheet to end coaming with the gusset plate positions and fixing, board component 9 forms switching turnout plate support rail table top during in order to making sheet, and it is domatic that bowl assembly 10 forms switching turnout plate flowing water during in order to making sheet.
Described board component 9 adopts thick steel plate, and (15-25 mm is thick, best 20mm is thick) steel plate make, the working face polishing, board component 9 all adopts Digit Control Machine Tool to process with the mating edge of bowl assembly 10 and the installing hole of service sleeve assembly 4, and board component 9 bottoms connect with underframe by welding screw and double nuts structure.There is following advantage in this version: the one, and steel plate is thick, and is not yielding in the making sheet process, is conducive to guarantee the track flatness; The 2nd, the bottom adopts welding screw and double nut to connect with underframe, guarantees to connect the reliable while, also greatly facilitates the adjustment of difference in height between each board component in the mould, guarantees that the flatness of whole switching turnout plate track meets the demands; The 3rd, bore simultaneously the installing hole of several specification switching turnout plate service sleeve assemblies on the board component, temporary transient no installing hole available dedicated plug carries out shutoff during for making sheet, greatly improve the utilization rate of board component, improved production efficiency, reduced die manufacturing cost.
Described bowl assembly 10 adopts thick steel plate die mould to form, and two limb bottom surfaces become 0.5% flowing water slope gradient with the bowl assembly end face through machined, and bowl assembly 10 bottoms connect with underframe by welding screw.There is following advantage in this version: the one, and bowl assembly adopts pressure-type structure, and production efficiency is high, and cost of manufacture is cheap; The 2nd, because thickness of slab is 5mm, guaranteeing under the prerequisite of structural rigidity, accomplished to be the effect of mould loss of weight, improved the vibrating effect of vibrational system.
Described plate, groove split-type structural have made things convenient for mould manufacturing, transportation and assembling, by turning the installation direction of bowl assembly, just can change the flowing water slope direction of switching turnout plate, have improved the versatility of mould; Because the bowl assembly cross dimensions is identical, has improved interchangeability of parts.
What need to understand is: although above-described embodiment is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than to the restriction of mentality of designing of the present invention; any combination, increase or modification that does not exceed mentality of designing of the present invention all falls within the scope of protection of the present invention.
Claims (5)
1. a ballastless turnout plate mould with embedded bushing type board slot composite structure is characterized in that: be made of track plates mark (1), track mark (2), gusset plate (3), service sleeve assembly (4), fill orifice assembly (5), end coaming (6), basic underframe (7), coaming plate fixture (8), board component (9), bowl assembly (10); Utilize board component (9), bowl assembly (10) to consist of the convex concave mould inner chamber, and then support rail table top and the flowing water of formation switching turnout plate are domatic; After underframe (7) installation of basis, utilize the welding screw of board component (9), bowl assembly (10) bottom that board component (9), bowl assembly (10) are connected with basic underframe (7); Then at the upper correspondence position of board component (9) service sleeve assembly (4) is installed, preformed hole carries out shutoff with special-purpose plug, and this preformed hole is used for installing the service sleeve pin assemblies when making the switching turnout plate of other specifications; Position relationship according to the overall size in the switching turnout plate design drawing and service sleeve assembly, accurate installation side coaming plate (3), end coaming (6), coaming plate is positioned and fixing other associate members such as correspondence position mounting rail guidance tape mark (1), track mark (2) and fill orifice assembly (5) on board component with coaming plate fixture (8).
2. ballastless turnout plate mould with embedded bushing type board slot composite structure according to claim 1, it is characterized in that: the track plates that described track plates mark (1) forms switching turnout plate during in order to making sheet indicates, track mark (2) forms at each support rail table top of switching turnout plate during in order to making sheet and indicates, gusset plate (3) forms the long cincture exterior feature of switching turnout plate during in order to making sheet, service sleeve assembly (4) fixing service sleeve during in order to making sheet, fill orifice assembly (5) forms the reservation fill orifice on the switching turnout plate during in order to making sheet, end coaming (6) forms the switching turnout plate end profile during in order to making sheet, basis underframe (7) comprises vibrator and control system thereof, in order to the gripper shoe assembly, bowl assembly and superstructure thereof, simultaneously, utilize vibrator and control system thereof that vibration force in the making sheet process is provided, coaming plate fixture (8) during in order to making sheet to end coaming with the gusset plate positions and fixing, board component (9) forms switching turnout plate support rail table top during in order to making sheet, and it is domatic that bowl assembly (10) forms switching turnout plate flowing water during in order to making sheet.
3. ballastless turnout plate mould with embedded bushing type board slot composite structure according to claim 1, it is characterized in that: described board component (9) adopts the thick steel plate of 15mm-25 mm to make, the working face polishing, board component (9) all adopts Digit Control Machine Tool to process with the mating edge of bowl assembly (10) and the installing hole of service sleeve assembly (4), and board component (9) bottom connects with underframe by welding screw and double nuts structure.
4. ballastless turnout plate mould with embedded bushing type board slot composite structure according to claim 1, it is characterized in that: bowl assembly (10) adopts thick steel plate die mould to form, two limb bottom surfaces become 0.5% flowing water slope gradient with the bowl assembly end face through machined, bowl assembly (10) bottom connects with underframe by welding screw.
5. ballastless turnout plate mould with embedded bushing type board slot composite structure according to claim 1, it is characterized in that: described board component (9) and described bowl assembly (10) are split-type structural, by turning the installation direction of bowl assembly, just can change the flowing water slope direction of switching turnout plate, improve the versatility of mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010604115 CN102069151B (en) | 2010-12-24 | 2010-12-24 | Embedded sleeve type ballastless turnout slab mould of slab and slot combined structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010604115 CN102069151B (en) | 2010-12-24 | 2010-12-24 | Embedded sleeve type ballastless turnout slab mould of slab and slot combined structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102069151A CN102069151A (en) | 2011-05-25 |
| CN102069151B true CN102069151B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010604115 Active CN102069151B (en) | 2010-12-24 | 2010-12-24 | Embedded sleeve type ballastless turnout slab mould of slab and slot combined structure |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0340331A1 (en) * | 1988-05-02 | 1989-11-08 | Wayss & Freytag Aktiengesellschaft | Process for making identical elongated products on a pre-stressing bed |
| DE19519617A1 (en) * | 1995-05-29 | 1996-12-05 | Pfleiderer Verkehrstechnik | Long tensioning frame for mfg. longitudinal concrete sleepers |
| WO2008089719A1 (en) * | 2007-01-22 | 2008-07-31 | Rail.One Gmbh | Method for the production of switch ties, and switch tie produced according to said method |
| CN101837606A (en) * | 2010-06-12 | 2010-09-22 | 中铁八局集团桥梁工程有限责任公司 | Concrete switch sleeper forming mould |
| CN201633116U (en) * | 2010-06-12 | 2010-11-17 | 中铁八局集团桥梁工程有限责任公司 | Concrete turnout-tie forming mold |
| CN202053354U (en) * | 2010-12-24 | 2011-11-30 | 中铁宝桥集团有限公司 | Ballastless turnout plate mould with embedded bushing type board slot composite structure |
-
2010
- 2010-12-24 CN CN 201010604115 patent/CN102069151B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0340331A1 (en) * | 1988-05-02 | 1989-11-08 | Wayss & Freytag Aktiengesellschaft | Process for making identical elongated products on a pre-stressing bed |
| DE19519617A1 (en) * | 1995-05-29 | 1996-12-05 | Pfleiderer Verkehrstechnik | Long tensioning frame for mfg. longitudinal concrete sleepers |
| WO2008089719A1 (en) * | 2007-01-22 | 2008-07-31 | Rail.One Gmbh | Method for the production of switch ties, and switch tie produced according to said method |
| CN101837606A (en) * | 2010-06-12 | 2010-09-22 | 中铁八局集团桥梁工程有限责任公司 | Concrete switch sleeper forming mould |
| CN201633116U (en) * | 2010-06-12 | 2010-11-17 | 中铁八局集团桥梁工程有限责任公司 | Concrete turnout-tie forming mold |
| CN202053354U (en) * | 2010-12-24 | 2011-11-30 | 中铁宝桥集团有限公司 | Ballastless turnout plate mould with embedded bushing type board slot composite structure |
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| Publication number | Publication date |
|---|---|
| CN102069151A (en) | 2011-05-25 |
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