CN102064022B - Stress absorption device at anode terminal of solid electrolytic capacitor - Google Patents
Stress absorption device at anode terminal of solid electrolytic capacitor Download PDFInfo
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- 239000003990 capacitor Substances 0.000 title claims abstract description 92
- 239000007787 solid Substances 0.000 title claims abstract description 34
- 238000010521 absorption reaction Methods 0.000 title claims description 8
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- 229910001316 Ag alloy Inorganic materials 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
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- 238000005452 bending Methods 0.000 abstract description 8
- 238000003466 welding Methods 0.000 abstract description 7
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- 238000004806 packaging method and process Methods 0.000 abstract description 2
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- 230000000694 effects Effects 0.000 description 3
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
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Abstract
一种固态电解电容器阳极端的应力吸收装置,是具有多个层叠的电容器元件的固态电解电容器,电容器元件是层叠于作为导电接点的阳极端子和阴极端子上,并由合成树脂等封装材料将电容器元件、阳极端子和阴极端子予以封装所构成;其中,相邻的电容器元件的阴极之间并靠阴极的外侧设有导电胶,此外,靠阴极的内侧则设有绝缘胶,依靠导电胶、绝缘胶将层叠的电容器元件彼此接并固定;另外在各电容器元件的阳极与阴极的交界或其附近包覆有另一绝缘胶,用来吸收于阳极焊接与封装时阳极与阴极的交界基部或其附近因外力而产生的拉伸应力和弯曲应力,使该部分的弯曲变形减少,解决因固态电解电容器的阴极基部与端部厚度大小不一,甚至伤害到阳极与阴极的情况。
A stress absorbing device for the anode end of a solid electrolytic capacitor is a solid electrolytic capacitor with a plurality of stacked capacitor elements, the capacitor elements are stacked on the anode terminal and the cathode terminal as conductive contacts, and the capacitor is sealed by packaging materials such as synthetic resin Components, anode terminals and cathode terminals are packaged; among them, conductive glue is provided between the cathodes of adjacent capacitor elements and on the outside of the cathode, and insulating glue is provided on the inside of the cathode, relying on the conductive glue, insulation The glue connects and fixes the laminated capacitor elements; in addition, another insulating glue is coated at or near the junction of the anode and the cathode of each capacitor element, which is used to absorb the junction base of the anode and the cathode or the junction of the anode and the cathode during anode welding and packaging. The tensile stress and bending stress generated by the nearby external force reduce the bending deformation of this part, and solve the problem that the thickness of the cathode base and end of the solid electrolytic capacitor is different, and even damage the anode and cathode.
Description
技术领域 technical field
本发明涉及一种固态电解电容器阳极端的应力吸收装置,具体地,涉及一种固态电解电容器在阳极焊接和封装时,可吸收对阳极与阴极的交界或其附近因外力而产生拉伸应力和弯曲应力的阳极端应力吸收装置。 The present invention relates to a stress absorbing device for the anode end of a solid electrolytic capacitor, in particular to a solid electrolytic capacitor that can absorb the tensile stress and stress caused by external force at the junction of the anode and the cathode or its vicinity when the anode is welded and packaged. Anode end stress absorber for bending stress.
背景技术 Background technique
图1A、1B所示的是现有的固态电解电容器,如台湾专利案公告号第I283878号,其固态电解电容器10含有多个层叠的电容器元件6,在位于层叠最下层的电容器元件6的下面安装有阳极端子12和阴极端子13;除阳极端子12和阴极端子13的下表面以外,电容器元件6、阳极端子12和阴极端子13均由合成树脂14覆盖。
Shown in Fig. 1A, 1B is existing solid electrolytic capacitor, as the No. I283878 of Taiwan Patent Case Announcement, its solid
图1B为上述电容器元件6,在作为阳极体具有阀作用且本身为金属的铝箔1的表面形成有介电质氧化膜2和阴极层3;此阴极层3是由聚塞吩系(polythiophene)的导电性聚合物所构成的固体电解质层3a、碳层3b和银涂料层3c构成;在所述介电质氧化膜2上形成有阴极层3的部分是阴极8,未形成有阴极层3的部分是阳极7;在这种多片电容器元件6层叠构成的情况下,将相邻的电容器元件6的阳极7焊接固定,并且将相邻的电容器元件6的阴极8利用导电性连接剂18连接固定,从而形成层叠型固态电解电容器10。
Fig. 1 B is above-mentioned capacitor element 6, has dielectric oxide film 2 and
在上述阳极7的阳极端子12底面中的阴极8与阳极7的交界15附近,设有第1应力缓和开缝16与第2应力缓和开缝17。由于设置有两应力缓和开缝16和17,阳极7会在该两个应力缓和开缝16、17处折弯。在阳极7与阴极8的交界15处或其附近可抑制弯曲应力的施加,所以施加于该部分的应力会变小。然而,该专利的固态电解电容器10虽然可依靠两个应力缓和开缝16和17折弯,抑制在阳极7与阴极8的交界15处或其附近弯曲应力的施加,却增加了雷射切割应力缓和开缝16和17的制作程序,导致生产成本无法降低,而且费时费工。
In the vicinity of the boundary 15 between the
为了能节省该开缝16、17的制作程序,一般阳极的作法均如第1C图所示,但是该构造导致了:电容器元件层叠之后,阴极的末端与基部厚度大小不一,甚至使得阳极和/ 或阴极受到损伤,造成合格率降低成本提高的问题。 In order to save the manufacturing procedure of the slits 16, 17, the general anode is made as shown in Figure 1C, but this structure leads to: after the capacitor element is laminated, the thickness of the end and the base of the cathode is different, and even the anode and the base are different in thickness. / Or the cathode is damaged, causing the problem of lower pass rate and higher cost.
发明内容 Contents of the invention
本发明的目的在于,依托于现有电容器的制造经验和技术积累,针对上述问题悉心研究解决办法,经过不断的研究、试验和改良后,提出的一种固态电解电容器阳极端的应力吸收装置,以解决上述问题。 The purpose of the present invention is to rely on the manufacturing experience and technical accumulation of existing capacitors, carefully study solutions to the above problems, and after continuous research, testing and improvement, a stress absorbing device for the anode end of a solid electrolytic capacitor is proposed. to solve the above problems.
本发明的目的在于,在提供了一种固态电解电容器阳极端的应力吸收装置,通过利用绝缘胶的弹性,吸收因制造时对阳极与阴极的交界或其附近的外力所产生的拉伸应力和弯曲应力。 The purpose of the present invention is to provide a stress absorbing device at the anode end of a solid electrolytic capacitor, by utilizing the elasticity of the insulating glue, absorbing the tensile stress and the external force generated at the boundary between the anode and the cathode or near it during manufacture. bending stress.
为实现上述目的,本发明的固态电解电容器阳极端的应力吸收装置,该固态电解电容器具有多个层叠的电容器元件,电容器元件是层叠于作为导电接点的阳极端子和阴极端子上,并由合成树脂等封装材料将电容器元件、阳极端子和阴极端子予以封装所构成;其中,相邻的电容器元件的阴极之间靠阴极的外侧设有导电胶,此外,靠阴极的内侧则设有绝缘胶,依靠导电胶和绝缘胶将层叠的电容器元件彼此连接并固定;另外在各电容器元件的阳极与阴极的交界或其附近包覆有另一绝缘胶,用来吸收阳极焊接和封装时阳极与阴极的交界基部或其附近因外力而产生的拉伸应力和弯曲应力,使该部分的弯曲形变减少,解决因固态电解电容器的阴极基部与端部厚度大小不一,甚至伤害到阳极与阴极的情形。 In order to achieve the above object, the stress absorbing device of the anode end of the solid electrolytic capacitor of the present invention has a plurality of laminated capacitor elements, the capacitor elements are laminated on the anode terminal and the cathode terminal as conductive contacts, and are made of synthetic resin The capacitor element, the anode terminal and the cathode terminal are packaged with other packaging materials; among them, the cathodes of adjacent capacitor elements are provided with conductive glue on the outside of the cathode, and in addition, the inside of the cathode is provided with insulating glue. Conductive glue and insulating glue connect and fix the stacked capacitor elements with each other; in addition, another insulating glue is coated at or near the junction of the anode and cathode of each capacitor element to absorb the junction of the anode and the cathode during anode welding and packaging The tensile stress and bending stress generated by external force at the base or its vicinity reduce the bending deformation of this part, and solve the problem that the thickness of the cathode base and end of the solid electrolytic capacitor is different, and even damage the anode and cathode.
本发明固态电解电容器阳极端的应力吸收装置,本发明的重要目的在于,在制造时阴极与阳极受到外力而产生的应力会大大减小,两者的变形会减少,也不会受到损伤,生产的合格率即可大为增加。 The stress absorption device for the anode end of the solid electrolytic capacitor of the present invention, the important purpose of the present invention is that the stress generated by the external force on the cathode and the anode during manufacture will be greatly reduced, the deformation of the two will be reduced, and will not be damaged. The pass rate can be greatly increased.
附图说明 Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实 The accompanying drawings are used to provide further understanding of the present invention, and constitute a part of the specification, and are used to illustrate the present invention.
施例一起用于解释本发明,并不构成对本发明的限制。在附图中: The examples are used together to explain the present invention, but not to limit the present invention. In the attached picture:
图1A ~1C为现有固态电解电容器的剖面示意图; 1A-1C are schematic cross-sectional views of existing solid electrolytic capacitors;
图2为本发明固态电解电容器阳极端的应力吸收装置的剖面示意图; Fig. 2 is the cross-sectional schematic view of the stress absorbing device of solid electrolytic capacitor anode end of the present invention;
图3为本发明固态电解电容器阳极端的应力吸收装置的电容器元件单元的剖面示意图; 3 is a schematic cross-sectional view of the capacitor element unit of the stress absorbing device at the anode end of the solid electrolytic capacitor of the present invention;
图4为本发明固态电解电容器阳极端的应力吸收装置的实施例的剖面示意图; 4 is a schematic cross-sectional view of an embodiment of a stress absorbing device at the anode end of a solid electrolytic capacitor of the present invention;
图5A、5B为本发明固态电解电容器阳极端的应力吸收装置的实施例的剖面示意图。 5A and 5B are schematic cross-sectional views of an embodiment of the stress absorbing device at the anode end of the solid electrolytic capacitor according to the present invention.
结合附图,本发明实施例中附图标记如下: In conjunction with the accompanying drawings, the reference signs in the embodiments of the present invention are as follows:
2-介电质氧化膜;3-阴极层;3a-固体电解质层;3b-碳层;3c-银涂料层;6-电容器元件;8-阴极;7-阳极;10-固态电解电容器;12-阳极端子;13-阴极端子;14-合成树脂;15-交界;16-第1 应力缓和开缝;17-第2 应力缓和开缝;18-导电性连接剂;30-固态电解电容器;32-阳极端子;33-阴极端子;34-合成树脂;35-交界基部;37-导电物;36-电容器元件;361-导电体;362-介电质氧化膜;363-阴极层;363a-固体电解质层;363b-碳层;363c-银涂料层;367-阳极;368-阴极;50-导电胶;70-绝缘胶;70a-另一绝缘胶。 2-dielectric oxide film; 3-cathode layer; 3a-solid electrolyte layer; 3b-carbon layer; 3c-silver paint layer; 6-capacitor element; 8-cathode; 7-anode; 10-solid electrolytic capacitor; 12 -anode terminal; 13-cathode terminal; 14-synthetic resin; 15-junction; 16-1st stress relief slot; 17-2nd stress relief slot; 18-conductive connector; 30-solid electrolytic capacitor; 32 - anode terminal; 33 - cathode terminal; 34 - synthetic resin; 35 - junction base; 37 - conductor; 36 - capacitor element; 361 - conductor; 362 - dielectric oxide film; 363 - cathode layer; 363a - solid Electrolyte layer; 363b-carbon layer; 363c-silver paint layer; 367-anode; 368-cathode; 50-conductive glue; 70-insulating glue; 70a-another insulating glue.
具体实施方式 Detailed ways
以下结合附图对发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。 The preferred embodiments of the invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
本发明是一种固态电解电容器阳极端的应力吸收装置,如图2、3所示,本发明固态电解电容器30具有多个层叠的电容器元件36,电容器元件36层叠于导电接点阳极端子32和阴极端子33上;封装材料合成树脂34将电容器元件36、阳极端子32和阴极端子33所构成的电容器本体包覆。
The present invention is a stress absorbing device for the anode end of a solid electrolytic capacitor. As shown in FIGS. On the
所述电容器元件36单元如图3所示,在作为阳极的金属导电体361的表面上形成有介电质氧化膜362和阴极层363;此阴极层363较佳的构成是:由聚塞吩系(polythiophene) 的导电性聚合物所构成的固体电解质层363a、碳层363b和银涂料层363c;在所述介电质氧化膜362上形成有阴极层363的部分为阴极368,没有形成阴极层363的部分为阳极367;这种构成的电容器元件36先多重迭合,再将相邻的电容器元件36的阳极367相互焊接固定。而相邻的电容器元件36的阴极368之间,以及最下方的电容器元件阴极与阴极端子之间其靠阴极端部的侧边设有银胶、银合金胶或其他材料的导电胶50,靠阴极基部的一侧,设有绝缘胶70,由导电胶50、绝缘胶70将层叠的电容器元件36相互连接固定,从而形成层叠型固态电解电容器30。
Described
在所述阳极367的阳极端子32的底面中,阴极368与阳极367的交界35附近,包覆有绝缘胶70a,依靠绝缘胶70a和所述绝缘胶70的弹性,当通过焊接将阳极端子端部连结时或对已弯折集中的阳极端子封装施力时,可吸收外力,从而减少阳极与阴极所产生的应力。便可抑制在阳极367与阴极368的交界35处或其附近的阳极367因外力而受损所导致的电容器的泄漏电流增大,以及由于短路所导致的不良。此外,本发明由于阴极下侧所设的导电胶与绝缘胶的作用,在利用焊接使阳极端子连结或对已弯折集中的阳极端子和阴极部封装施力时,不会产生阴极的弯曲而形成两端厚度不一的状况。
In the bottom surface of the
如4图,该图为本发明固态电解电容器阳极端的应力吸收装置的另一实施例的剖面示意图,该实施例中,固态电解电容器30具有多个层叠的电容器元件36,电容器元件36是层叠在作为导电接点的阳极端子32和阴极端子33的上;阳极端子32和阴极端子33另一面同样设有另一组多个层叠的电容器元件36,再由合成树脂34等封装材料将电容器元件36、阳极端子32和阴极端子33所构成的电容器本体包覆。
As shown in Figure 4, this figure is a schematic cross-sectional view of another embodiment of the stress absorbing device at the anode end of the solid electrolytic capacitor of the present invention. In this embodiment, the solid
如此构成的电容器元件36是先进行多重叠合,再将相邻的电容器元件36的阳极367彼此焊接固定。而其中,每一电容器元件36的阴极368下方,靠近其端部的一侧边设有银胶、银合金胶或其他导电胶50,靠近其基部的侧边则设有绝缘胶70,依靠导电胶50和绝缘胶70将层叠的电容器元件36彼此连接固定于阴极端子上,从而形成层叠型固态电解电容器30。
The
在上述阳极367的阳极端子32的底面中,阴极368与阳极367的交界基部35附近,包覆有绝缘胶70a,依靠绝缘胶70a和上述绝缘胶70的作用,当利用焊接使阳极端部连结或封装对已弯折集中的阳极端子施力时,可吸收对阳极367与阴极368的交界或其附近所施加的外力,从而减少阳极与阴极所产生的应力。结果,便可抑制在阳极367与阴极368的交界35或其附近的阳极367因外力而受损所导致的电容器的泄漏电流增大,以及由于短路所导致的不良,合格率大大的提高。
In the bottom surface of the
如图5A、5B图所示,各电容器元件36的阳极367之间可垫有任意金属合金材料的导电物37,再利用焊接方式使阳极367的端部和导电物37相互连接于阳极端子32上,此连接方式,可在当利用焊接使阳极端子端部连结时或对阳极端子封装施力时,吸收外力而减少阳极与阴极所产生的应力。
As shown in Figures 5A and 5B, a
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (6)
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