CN102059728B - Manufacturing method of diamond-shaped bamboo and wood composite floor - Google Patents

Manufacturing method of diamond-shaped bamboo and wood composite floor Download PDF

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Publication number
CN102059728B
CN102059728B CN2010105472509A CN201010547250A CN102059728B CN 102059728 B CN102059728 B CN 102059728B CN 2010105472509 A CN2010105472509 A CN 2010105472509A CN 201010547250 A CN201010547250 A CN 201010547250A CN 102059728 B CN102059728 B CN 102059728B
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bamboo
wood
blanket
compound
floor
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CN102059728A (en
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张世雄
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Abstract

The invention provides a manufacturing method of a diamond-shaped bamboo and wood composite floor. A raw material is prepared by hot-pressing compounding of pure-natural bamboo wood materials, a panel (or a bottom board) adopts a heavy carbonized board or a carbonized side-pressing bamboo board, and a blank board is in an arrangement structure on which thin bamboo curtains (or thin bamboo mats) are compounded with wood pieces alternatively and grains are longitudinally and horizontally staggered, and is 8-layered or 12-layered in total. The modeling characteristics are as follows: a planar diamond is taken as a base unit, the lengths of all edges are from 150mm to 850mm, the corresponding angles are respectively 60 degrees and 120 degrees, tenons or tenon grooves are arranged on the side surfaces of the four edges, the whole surface layer is coated by moistureproof and wear-resistant paint, large-area and rich patterns are combined, not only the stressing is even and the deformation is less, but also the texture is soft.

Description

A kind of rhombus bamboo compound floor manufacturing approach
Affiliated technical field
The present invention relates to a kind of method, especially its special formed and substrate combination form with bamboo-wood composite material manufacturing processing rhombus floor.
Background technology
At present; Known is the floor that raw material are processed into bamboo wood; Dull and stereotyped rectangle is generally all adopted in its moulding, paints, exempts from the solid wooden floor board of binding, wear-resisting bamboo floor, the composite floor board of middle-high density like popular exempting from present, and none does not adopt rectangle or elongated rectangular shape their moulding; Width is in the 50-120 millimeter, and length is no more than 2 meters; On the early stage market square floor or little batten floor are arranged also, only manage them and can splice various patterns, herringbone, three-back-shaped, stairstepping etc. are arranged, but its cell block remains rectangle, just size is littler.The floor of other form so long as use bamboo wood to process as raw material, comprises artificial synthetic bamboo and wood particieboard, middle and higher density fiberboard; The bamboo composite plate, wood composite board, its profile is all rectangle or square; As for the floor of processing with other material; Like stone floor, aluminium alloy floor, mould aluminium floor, artificial stone floor tile etc. and also adopt rectangle or square mostly, because the floor handling ease of this shape is easy for installation; The ground that matches with it generally also is upright shape, and is just few with the waste of paving, rectangle floor.But its defective is: moulding is single, and composition lacks variation.Early stage as the mosaic of floor file or facing and at present popular artificial stone face brick triangle, hexagon, rhombus or other polygonal shape are also arranged; Though its composition rich; But all belong to the artificial stone and do the raw material manufacturing; Hardness is bigger, lacks the elasticity of bamboo and wood products and soft texture, generally can only be used in construction sites such as the more room of flow of the people, corridor and stair.
At present, also having occurred having with bamboo wood on the market is the special-shaped splice floor board that raw material are made, like triangle, hexagon, rhombus floor; And even the quincunx floor of garden shape or five limits, though its composition rich also has a very big defective; Promptly because their base material all is the timber or compound the processing of bamboo wood splicing of single character; Exist the vertical or horizontal of natural growing direction, its inherent physical characteristic just certainly exists anisotropy, and is just different in the flexible size of vertical or horizontal expansion when they are heated or make moist; Processing the special-shaped floor splicing back time has grown and just has been easy to generate the space; Especially the distortion of composed pattern will be caused in the space that its accumulative total of rhombus floor is produced, and makes the decorative effect variation, has greatly influenced their sales volume.
Summary of the invention
For such defects and deficiencies, the present invention provides a diamond bamboo flooring, it is natural composite material made of wood, its surface layer is made of heavy bamboo or carbonized bamboo charcoal side pressure, the blanks substrate using a bamboo blinds or bamboo mat with alternating composite wood, lines criss-cross arrangement structure, characterized by flat diamond shape as its basic unit, the side edges with tenon or tongue and groove system, the whole surface with a moisture resistant paint coating, to a large area of rich mosaic pattern, not only by force, deformation, and soft texture.
The present invention realizes that these purpose technical schemes divide four operations:
1) manufacturing of bamboo compound blanket bamboo panel of wood and bamboo base plate
With bamboo age is the well-thought-out plan more than 5 years, is that the rectangle of 3-6 millimeters thick, 8-15 mm wide is rectangular through being machined into section, wide removal surf green; Block again to the length of 1.5-2.5 rice; Send in the retort charing after the air dry to and handle, promptly remove its sugar and moisture, in order to avoid damage by worms and be out of shape; Then to its two-sided dip-coating phenolic resin glue; Plate blank between the one-tenth thickness 8-15 millimeter bonded to each other gets into hot side direction press pressurization typing again, processes charing side pressure bamboo clappers blank, from this bamboo clappers cross-sectional direction the average subdivision in its top and bottom is opened, processed the bamboo panel and the bamboo base plate of the compound blanket of bamboo wood then with band saw.Such bamboo panel and its natural grain of bamboo base plate and physical characteristic basically identical;
2) manufacturing of the compound blanket base material of bamboo wood
a. the age of five years or more bamboo into bamboo, mingled removed by machining into the bamboo strip and cut to 1.5 to 2.5 meters in length, naturally dried carbonization furnace feed by distillation, and then the cotton they are connected, weaving grow 2.5 meters wide and 1.5 meters bamboo blinds, bamboo bar where longitudinal or transverse direction are arranged into two forms; or more than five years of age bamboo bamboo into bamboo strips by machining, bamboo thickness of 1.5-2.5 mm, width 10-18 mm, natural drying furnace feed distillation carbonization treatment, and then crisscross woven grow 2.5 m wide and 1.5 m bamboo seats;
The linden or the poplar that b. will pass through boiling are peeled into wood chip thick between the 1.2-2.5 millimeter; And bias cut; Splicing grow up 2.5 meters, wide 1.5 meters individual layer wood chip blanket, the wood chip ridge orientation of individual layer wood chip blanket is divided into vertical arrangement or transversely arranged two kinds of forms;
c. the above (a), the bamboo curtain, and (b), the upper and lower layer wood blanks plane dipping resin, depicting two forms of four staggered stacked shop, blank group, ie each respectively, from the lower to the upper layer wood blanks longitudinally, transversely arranged bamboo blinds, wood blanks layer horizontally, vertically arranged bamboo curtain; or the above (a) in the bamboo seats, (b) as described in single vertical plane wood blanks dipping resin, whichever four staggered stacked shop, blank group, ie each group from the lower to the upper, respectively: vertical arrangement of single chips (1) blanks, bamboo seats, horizontal arrangement Single wood (3) blanks, bamboo seats;
D. with four layers of staggered lay-up, assembly in above-mentioned (c), get the 2-3 group and stack totally 8 layers or 12 layers, send into hot press and process the compound blanket base material of bamboo wood, hot pressing temperature is at 130-150C °, and pressure is at 1.8-2.8Mpa;
3) manufacturing of the compound blanket of bamboo wood
The last lower plane of the compound blanket base material of the wood of bamboo described in above-mentioned (d) is coated phenolic resin glue; And with above-mentioned 1) described in the compound blanket bamboo panel of bamboo wood and bamboo base plate be positioned over the top and bottom of the wooden compound blanket base material of bamboo respectively; Pass through the compound blanket of hot press hot pressing well-thought-out plan wood once more, the compound blanket thickness of bamboo wood is between the 15-22 millimeter;
4) the rhombus bamboo compound floor is made
With machine saw with above-mentioned 3) described in the compound blanket sanction of bamboo wood be slit into diamond shaped unit blanket; Get into the tenonen of typing then; Four limits of blanket process the tenon of protrusion and recessed tongue-and-groove respectively in the diamond shaped unit; Pass through the sand mill sanding and polishing again, and its full surface (comprising upper and lower surfaces, tenon and tongue-and-groove) is applied the damp-proof wear-resistant lacquer, finally process the rhombus bamboo compound floor.Four of this rhombus bamboo compound floors cooperate the length of side must equate that length is from 250 millimeters to 850 millimeters, and franchise is in ± 0.05 millimeter, and corresponding angles are respectively 60 ° and 120 °, franchise ± 15 '.The cross section of tenon head and sunk coak is little trapezoidal shape; The rhombus floor of per three unit just can be combined into a regular hexagon floor; Each regular hexagon also can overlap, and formation rule, plane pattern firm, attractive in appearance are in order to reach this requirement; The tenon head on rhombus floor, unit must design on the both sides or opposite side of 60 ° of acute angles, and the then corresponding design of sunk coak is on the both sides or opposite side of another 60 ° of acute angles.
The invention has the beneficial effects as follows: give bamboo wood and increased new varieties for raw-material floor, the plate structure in large area that rhombus four limits adopt rebate to be combined into is stable, firm, because its base material has adopted the arrangement architecture that bamboo wood is alternately compound, lines is crisscross; The internal stress that when it is heated or makes moist, is produced spreads to all directions, and is stressed more well-balanced, is isotropism; So be out of shape smallly, the moisture-proof dimensional stability reaches 0.07%, the standard-required far below 0.30%; Therefore rhombus bamboo compound floor of the present invention can not arch upward or crack phenomenon; Guaranteed the service property (quality) on floor, and its special moulding, make splicing simple and convenient; Pattern modelling is attractive in appearance, third dimension is arranged, and especially in the room, uses the sense organ effect that can reach soft warmth.
Description of drawings
Fig. 1 is that the layering axle of the embodiment of the invention is surveyed sketch map.
Fig. 2 is front view and the local structure figures of two tenon heads of the present invention built in the acute angle both sides.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the left view of Fig. 2.
Fig. 5 is the front views of two tenon heads of the present invention on corresponding sides.
Among the figure 1, vertically arrange the individual layer wood chip, 2, transversely arranged thin bamboo strip curtain, 3, transversely arranged individual layer wood chip,, 4, vertically arrange thin bamboo strip curtain; 5, bamboo panel, 6, the bamboo base plate, 7, the tenon head, 8, sunk coak; 9, obtuse angle, 10, acute angle, 11, the assembling breach, 12, the thin bamboo strips used for weaving bar; 13, cotton thread, 14, the lines hypotenuse, 15, the damp-proof wear-resistant lacquer, 16, the blanket base material.
The specific embodiment
Embodiment 1
1). the manufacturing of bamboo compound blanket bamboo panel of wood and bamboo base plate
With bamboo age is the well-thought-out plan more than 5 years; Through being machined into section is that the rectangle of 3-6 millimeters thick, 8-15 mm wide is rectangular; After removing the outer cuticle of a bamboo stem they are blocked to the length of 1.5-2.5 rice, send charing processing in the retort after the air dry to, remove its sugar; Moisture content is between 7-10%; To its width dual coated phenolic resin glue, one-tenth thickness bonded to each other is the plate blank between the 8-15 millimeter then, gets into hot side direction press pressurization typing again, processes charing side pressure bamboo clappers blank; Then through thicknessing machine smooth after, from this bamboo clappers blank cross-sectional direction the average subdivision in its top and bottom is opened, is processed the bamboo panel (5) and the bamboo base plate (6) of the compound blanket of bamboo wood again with band saw;
2). the manufacturing of the compound blanket base material of bamboo wood
A. be the well-thought-out plan more than 5 years with bamboo age; By being machined into the thin bamboo strips used for weaving bar (12) of removing surf green; And block to the length of 1.5-2.5 rice; Send charing processing in the retort after the air dry to; Use again cotton thread (13) with their connect, 2.5 meters, wide 1.5 meters thin bamboo strip curtain are grown up in braiding, wherein the bamboo strip direction is divided into vertical arrangement or transversely arranged two kinds of forms;
The linden or the poplar that b. will pass through boiling are peeled into wood chip thick between the 1.2-2.5 millimeter; And bias cut; To lines hypotenuse (14) splicing grow up 2.5 meters, wide 1.5 meters individual layer wood chip blanket, the wood chip ridge orientation of individual layer wood chip blanket is divided into vertical arrangement or transversely arranged two kinds of forms mutually;
C. with thin bamboo strip curtain described in above-mentioned (a) with (b) described in the last lower plane dip-coating resin glue of individual layer wood chip blanket; Respectively get two kinds of forms and divide four layers of staggered lay-up, assembly, promptly every group is respectively from the lower floor to the upper strata: vertically arrange individual layer wood chip (1) blanket, transversely arranged thin bamboo strip curtain (2), transversely arranged individual layer wood chip (3) blanket, vertically arrange thin bamboo strip curtain (4);
D. four layers of staggered lay-up, assembly in above-mentioned (c) are got 2-3 group and stack, totally 8 layers or 12 layers, and process bamboo wood compound blanket base material (16) through hot press, and hot pressing temperature is at 130-150C °, and pressure is at 1.8-2.8Mpa;
3). the manufacturing of bamboo-wood plyboard blanket
The last lower plane of bamboo-wood plyboard blanket base material (16) described in above-mentioned (d) is coated phenolic resin glue; And with above-mentioned 1) the compound blanket bamboo panel of bamboo wood and bamboo base plate be positioned over the above and below of the wooden compound blanket base material of bamboo respectively; Pass through the compound blanket of hot press hot pressing well-thought-out plan wood once more, the compound blanket thickness of bamboo wood is at the 15-18 millimeter;
4). the rhombus bamboo compound floor is made
With machine saw with above-mentioned 3) described in the compound blanket sanction of bamboo wood be slit into diamond shaped unit blanket; Get into the tenonen of typing then, four flank side surface of blanket process the tenon (7) of protrusion and recessed tongue-and-groove (8) respectively in the diamond shaped unit, and the cross section of tenon head and sunk coak is little trapezoidal shape; Pass through the sand mill sanding and polishing again; And to its full surface (comprising upper and lower surfaces, tenon and tongue-and-groove) coating damp-proof wear-resistant lacquer (15), four mating edge appearance of rhombus bamboo compound floor etc., length is from 250 millimeters to 850 millimeters; Franchise is in ± 0.05 millimeter; Wherein acute angle (10) is that 60 °, obtuse angle (9) are 120 °, franchise ± 15 ', two tenon heads (7) on each rhombus floor, unit are prepared on one of them acute angle both sides or the corresponding sides; Article two, the then corresponding design of sunk coak (8) is on the both sides or corresponding sides of another 60 ° of acute angles, and the first end of tenon has assembling breach (11).
Embodiment 2
The present embodiment operation is with 2 among the embodiment 1)--4), difference is in 1). the manufacturing of bamboo compound blanket bamboo panel of wood and bamboo base plate changes following 2-1 into) said:
Be the well-thought-out plan more than 5 years with bamboo age 2-1), through being machined into the 2-3 millimeters thick, the rectangle of 20-25 mm wide is rectangular; After removing the outer cuticle of a bamboo stem they are blocked to the length of 1.5-2.5 rice, with Kun tooth pressure machine pressure break, send charing processing in the retort again to after the air dry; Remove its sugar, moisture content is between 7-10%, then to its dip-coating phenolic resin glue; Send into the hot press HTHP again and finalize the design, process the heavy bamboo clappers of charing of thickness 2.5-3.5 millimeter, its density is 0.95-1.15 gram/cm 3, present embodiment is directly with bamboo panel (5) and the bamboo base plate (6) of the heavy bamboo clappers of such charing as the compound blanket of bamboo wood;
Embodiment 3
The present embodiment operation is with 1 among embodiment 1, the embodiment 2), 3), 4) and 2) in b, d said, difference is in the manufacturing 2 of bamboo-wood plyboard blanket base material) in a and c, it is said to change following 3-a. and 3-c. into:
3-a. The age of five years or more bamboo into bamboo, remove mingled, by machining into bamboo, bamboo thickness of 1.5-2.5 mm, width 10-18 mm, naturally dried by distillation feed carbonization furnace , and then grow 2.5 m crossbar weave, width 1.5 meters bamboo seats;
3-c. The above bamboo seats, (b) in the bottom layer of wood blanks plane dipping resin, whichever four staggered laid up, blank group, i.e. from the lower to the upper layer in each group were: Length Ordering single chips (1) blanks, bamboo seats, arranged laterally single chips (3) blanks, bamboo seats, wood composite substrate blanks to take such a group stacked blanks 2-3 group, a total of eight layers or 12 layers.

Claims (3)

1 A diamond bamboo flooring manufacturing method, wherein: diamond bamboo flooring is natural wood composite materials made of heavy charring its surface layer is made of bamboo or carbonized bamboo side pressure, the billet board substrate using a bamboo blinds or bamboo mat with alternating composite wood, lines criss-cross arrangement structure, characterized by flat diamond shape as its basic unit, the side edges with tenon or tongue and groove system, the whole surface with a moisture resistant paint coating, to a large area of rich mosaic pattern, manufacturing technology program is divided into four steps
1) manufacturing of bamboo compound blanket bamboo panel of wood and bamboo base plate
With bamboo age is the well-thought-out plan more than 5 years, and it is rectangular to cut the processing well-thought-out plan open, again it is carried out bamboo panel and the bamboo base plate that machining is processed the compound blanket of bamboo wood;
2) manufacturing of the compound blanket base material of bamboo wood
a. the age of five years or more bamboo into bamboo, mingled removed by machining into the bamboo strip and cut to 1.5 to 2.5 meters in length, naturally dried carbonization furnace feed by distillation, and then the cotton They are connected, weaving grow 2.5 meters wide and 1.5 meters bamboo blinds, bamboo bar where longitudinal or transverse direction are arranged into two forms; or become mechanically processed bamboo Bamboo, Bamboo thickness 1.5-2.5 mm, width 10 -18 mm, natural drying furnace feed distillation carbonization process, and then crisscross woven grow 2.5 m wide and 1.5 m bamboo seats;
The linden or the poplar that b. will pass through boiling are peeled into wood chip thick between the 1.2-2.5 millimeter; And bias cut; Splicing grow up 2.5 meters, wide 1.5 meters individual layer wood chip blanket, the wood chip ridge orientation of individual layer wood chip blanket is divided into vertical arrangement or transversely arranged two kinds of forms;
c. the above (a), the bamboo curtain, and (b), the upper and lower layer wood blanks plane dipping resin, depicting two forms of four staggered stacked shop, blank group, ie each respectively, from the lower to the upper layer wood blanks longitudinally, transversely arranged bamboo blinds, wood blanks layer horizontally, vertically arranged bamboo curtain; or the above (a) in the bamboo seats, (b) as described in single vertical plane wood blanks dipping resin, whichever four staggered stacked shop, blank group, ie each group were from the lower to the upper vertical arrangement of single chips (1) blanks, bamboo seats, arranged in a single transverse layer of wood chips (3) blanks, bamboo seats;
D. with four layers of staggered lay-up, assembly in above-mentioned (c), get the 2-3 group and stack totally 8 layers or 12 layers, send into hot press and process the compound blanket base material of bamboo wood, hot pressing temperature is at 130-150C °, and pressure is at 1.8-2.8Mpa;
3) manufacturing of the compound blanket of bamboo wood
The last lower plane of the compound blanket base material of the wood of bamboo described in above-mentioned (d) is coated phenolic resin glue; And with above-mentioned 1) described in the compound blanket bamboo panel of bamboo wood and bamboo base plate be positioned over the top and bottom of the wooden compound blanket base material of bamboo respectively; Pass through the compound blanket of hot press hot pressing well-thought-out plan wood once more, the compound blanket thickness of bamboo wood is between the 15-22 millimeter;
4) the rhombus bamboo compound floor is made
With machine saw with above-mentioned 3) the compound blanket of bamboo wood cuts out and is slit into diamond shaped unit blanket, gets into the tenonen of finalizing the design then, four limits of blanket process the tenon of protrusion and recessed tongue-and-groove respectively in the diamond shaped unit; Pass through the sand mill sanding and polishing again, and, finally process the rhombus bamboo compound floor its full surface-coated damp-proof wear-resistant lacquer; Four mating edge appearance of this rhombus bamboo compound floor etc., length is from 250 millimeters to 850 millimeters, and franchise is in ± 0.05 millimeter; Corresponding angles are respectively 60 ° and 120 °; Franchise ± 15 ', the cross section of tenon head and sunk coak is little trapezoidal shape, the rhombus floor of per three unit just can be combined into a regular hexagon floor; Each regular hexagon also can overlap; In order to reach this requirement, the tenon head on rhombus floor, unit is on the both sides or opposite side of 60 ° of acute angles, and sunk coak is then corresponding on the both sides or opposite side of another 60 ° of acute angles.
2. rhombus bamboo compound floor manufacturing approach according to claim 1; It is characterized in that: the rectangular section of bamboo that manufacturing bamboo compound blanket bamboo panel of wood and bamboo base plate use is rectangle; Its thickness is 3-6 millimeter, width 8-15 millimeter; Remove the length of blocking into 1.5-2.5 rice behind the surf green, send charing processing in the retort after the air dry to, remove its sugar and moisture; Then to its two-sided dip-coating phenolic resin glue; Plate blank between the one-tenth thickness 8-15 millimeter bonded to each other gets into hot side direction press pressurization typing again, processes charing side pressure bamboo clappers blank, from this bamboo clappers blank cross-sectional direction the average subdivision in its top and bottom is opened, processed the bamboo panel (5) and the bamboo base plate (6) of the compound blanket of bamboo wood then with band saw.
3. rhombus bamboo compound floor manufacturing approach according to claim 1 is characterized in that: make bamboo compound blanket bamboo panel of wood and bamboo base plate and use the rectangular section of bamboo to be rectangle, its thickness 2-3 millimeter, width 20-25 millimeter; After removing the outer cuticle of a bamboo stem they are blocked to the length of 1.5-2.5 rice; With Kun tooth pressure machine pressure break, send charing processing in the retort again to after the air dry, remove its sugar; Moisture content is between 7-10%; To its dip-coating phenolic resin glue, send into the heavy bamboo clappers of charing that thickness 2.5-3.5 millimeter was finalized the design, processed to the hot press HTHP more then, its density is 0.95-1.15 gram/cm 3, with bamboo panel (5) or the bamboo base plate (6) of the heavy bamboo clappers of such charing as the compound blanket of bamboo wood.
CN2010105472509A 2010-11-08 2010-11-08 Manufacturing method of diamond-shaped bamboo and wood composite floor Expired - Fee Related CN102059728B (en)

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CN2073003U (en) * 1990-05-29 1991-03-13 田质芳 Rhombus plug-in floor block
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CN2795106Y (en) * 2005-06-15 2006-07-12 滕召华 Bamtoo-wood composite container floor
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JP3138431U (en) * 2007-07-04 2008-01-10 武兵 戴 High-strength bamboo / wood composite floorboard
CN201099965Y (en) * 2007-10-23 2008-08-13 遂昌雄泰木业有限公司 Split joint type decorated sheet

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2073003U (en) * 1990-05-29 1991-03-13 田质芳 Rhombus plug-in floor block
CN2325455Y (en) * 1998-02-18 1999-06-23 浙江省德清县莫干山竹胶板厂 Bamboo and wood veneer board
CN2795106Y (en) * 2005-06-15 2006-07-12 滕召华 Bamtoo-wood composite container floor
CN1912311A (en) * 2006-06-19 2007-02-14 李坚华 Bamboo wood compound floor board
JP3138431U (en) * 2007-07-04 2008-01-10 武兵 戴 High-strength bamboo / wood composite floorboard
CN201099965Y (en) * 2007-10-23 2008-08-13 遂昌雄泰木业有限公司 Split joint type decorated sheet

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