Summary of the invention
Technical problem to be solved of the present invention is to provide a kind of web-handled associating unit, coiled material is carried out vertical uncoiling, roller circle and cut off by vertical uncoiler, vertical veneer reeling machine and vertical shears, realize incorporate on-line continuous production, improve the stability of unit.
To achieve these goals, the invention provides a kind of web-handled associating unit, its characteristics are, be used for a coiled material is carried out vertical uncoiling, the roller circle, cut off processing, it includes: a vertical uncoiler, its both sides respectively are provided with one first and drive oil cylinder, this first driving oil cylinder drives a tooth bar that is attached thereto respectively and produces synchronous shift, and then one first gear that drive is meshed with this tooth bar respectively rotates synchronously, link to each other by a rotating shaft between these two first gears, and be fixed with a mandrel by a rollover stand in this rotating shaft, the synchronous rotation of these two first gears drives this rotating shaft rotation and drives this mandrel that is fixed thereon and overturns between a horizontal level and a vertical position, and this coiled material is loaded on when this horizontal level on this mandrel and with this mandrel and turn to this vertical position to carry out uncoiling processing by this horizontal level; One vertical veneer reeling machine, it has the roller that a plurality of settings are provided with, and this coiled material after uncoiling processing carries out the processing of roller circle by these a plurality of rollers; One vertical shears, it has first knife rest of fixing and second knife rest of an activity, and this coiled material after the processing of roller circle is cut off processing by this first knife rest and second knife rest.
In the above-mentioned web-handled associating unit, the a plurality of rollers of this of this vertical veneer reeling machine include one first roller, one second roller and one the 3rd roller, and wherein this first roller is adjustable to the central shaft of this first roller by the screw mandrel on it and the central shaft of this second roller is in a symmetrical expression operating position at grade or is not in an asymmetric operating position at grade.
In the above-mentioned web-handled associating unit, this second roller is positioned near this coiled material and enters this vertical veneer reeling machine one side, and is provided with a delivery roller above it, and the roller end of this delivery roller is equipped with one and is used to measure the long survey long codes device of material that this coiled material is passed by.
In the above-mentioned web-handled associating unit, the 3rd roller is regulated its position by one first servo-cylinder and is changed radius of curvature by its coiled material.
In the above-mentioned web-handled associating unit, also be provided with a digital display device on the 3rd roller, measure and show the radius of curvature of the coiled material that passes through the 3rd roller.
In the above-mentioned web-handled associating unit, this vertical uncoiler, this vertical veneer reeling machine, these vertical shears are installed on the travelling car.
In the above-mentioned web-handled associating unit, these vertical shears are arranged on the frame, and have roller devices, and also be provided with first hydraulic cylinder and that can drive the swing of this vertical shears on these vertical shears and can drive second hydraulic cylinder that these vertical shears move horizontally.
In the above-mentioned web-handled associating unit, also be provided with foot device on this first knife rest.
In the above-mentioned web-handled associating unit, this vertical uncoiler one side is provided with a guiding mechanism, and it comprises: one second drives oil cylinder; One leading truck, it has a drive end and a guide end, and is connected rotationally with a fixed mount that is fixed on this vertical uncoiler; Wherein, this second drives oil cylinder and connects this drive end of this leading truck and drive this leading truck and rotate to its guide end around this fixed mount and cooperate guiding with this coiled material.
In the above-mentioned web-handled associating unit, this vertical uncoiler one side also is provided with a shovel head apparatus, it drives hydraulic oil cylinder driving one arm by one the 3rd and rotates, and is located at the shovel of one on this arm one end head shovel and opens the volume head of this coiled material and carry out uncoiling, and is being with and should volume sending in this vertical veneer reeling machine.
In the above-mentioned web-handled associating unit, this vertical shears one side is provided with a shearing machine guiding mechanism, enters this vertical shears porch at this coiled material and cooperates guiding with this coiled material.
In the above-mentioned web-handled associating unit, this vertical uncoiler one side is provided with a material pressing device, and it drives one by one second servo-cylinder and rubs a roller with the hands and push down coiled material and this coiled material of drive uncoiling forward under the rubbing of this strandings roller when the uncoiling.
In the above-mentioned web-handled associating unit, this rollover stand has a chassis, this mandrel is installed on this chassis by a chassis gear, and the 3rd gear that a fluid motor-driven one is meshed with this chassis gear, drive this chassis gear forward or reverse, and then drive this mandrel self generation forward or reverse.
In the above-mentioned web-handled associating unit, this vertical uncoiler, this vertical veneer reeling machine and this vertical shears respectively have and overlap independently hydraulic system and electric control system.
In the above-mentioned web-handled associating unit, these many cover hydraulic systems and electric control system are integrated into interlock completely.
According to an aspect of the present invention, by operations such as vertical uncoiler, vertical veneer reeling machine, vertical shears are interconnected into a production line mutually, can realize the integrated on-line continuous production that uncoiling, roller are justified, cut off.And, adopt the mode of vertical processing, in uncoiling, roller such as justify, cut off at forming process, improved the stability of unit, handled easily, and eliminated workpiece in roller circle process because the corresponding deformation that deadweight causes, thereby guaranteed the quality of workpiece.
According to a further aspect in the invention, by vertical uncoiler, vertical veneer reeling machine, vertical shears are assembled on the travelling car, can conveniently moving, even can directly be transported to the large-scale storage tank construction site and make, realize the workpiece processing and fabricating of disposal molding.Simultaneously, can also improve workpiece efficient, improve production status, be beneficial to safety in production.
Describe the present invention below in conjunction with the drawings and specific embodiments, but not as a limitation of the invention.
The specific embodiment
As shown in Figure 1, the preferable web-handled associating unit 100 of the present invention one mainly comprises vertical uncoiler 10, one a vertical veneer reeling machine 30, vertical shears 40, by this vertical uncoiler 10, vertical veneer reeling machine 30, vertical shears 40 can be respectively to processing such as coiled material 200 (as stainless steel materials) carry out that uncoiling, roller are justified, cut off.In an embodiment of the present invention, this vertical uncoiler 10, vertical veneer reeling machine 30, vertical shears 40 are to be installed together by a travelling car 70, carry out short distance in the workshop and move with convenient, even can move to large-scale storage tank processing building site and carry out workpiece processing.In other embodiments of the invention, this vertical uncoiler 10, vertical veneer reeling machine 30, vertical shears 40 also can be that direct fixed placement is carried out workpiece processing in the workshop.
As Fig. 2, shown in Figure 3, and please in conjunction with reference to figure 1, vertical uncoiler 10 of the present invention is placed on this travelling car 70, and can be by its road wheel 71 walkings.These vertical uncoiler 10 both sides respectively are provided with one first and drive oil cylinder 14, this first driving oil cylinder 14 drives a tooth bar 15 that is attached thereto respectively and produces synchronous shift under the driving of hydraulic system 50, and then one first gear 16 that drive is meshed with this tooth bar 15 respectively rotates synchronously, link to each other by a rotating shaft 161 between these two first gears 16, and be fixed with a mandrel 11 by a rollover stand 12 in this rotating shaft 161, the synchronous rotation of these two first gears 16 drives these rotating shaft 161 rotations and drives this mandrel 11 that is fixed thereon and overturns between a horizontal level and a vertical position, as shown in Figure 1, this mandrel 11 can turn to this horizontal level to the right.When this mandrel 11 is turned to horizontal level, one coiled material can be loaded on this mandrel 11, make this this mandrel 11 turn to this vertical position to carry out uncoiling processing by this first driving effect that drives oil cylinder 14, tooth bar 15, gear 16 then by this horizontal level.
Continuation is with reference to figure 2, in an embodiment of the present invention, preferable, this rollover stand 12 has a chassis 121, this mandrel 11 is installed on this chassis 121 by a chassis gear 122, and a hydraulic motor 124 drivings one the 3rd gear 123 that is meshed with this chassis gear 122, drives this chassis gear forward or reverse, and then drive this mandrel 11 and self forward or reverse takes place, so that uncoiling and rolling.
In another embodiment of the present invention, in conjunction with reference to figure 1, also can be provided with a material pressing device 80 on one side of this vertical uncoiler 10, it comprises a servo-cylinder 81, a support 82 and a stranding roller 83, these support 82 1 ends 821 are rotationally connected with on this vertical uncoiler 10, the other end then has this stranding roller 83, and these servo-cylinder 81 1 ends are rotationally connected with on this vertical uncoiler 10, and the other end then roughly is connected in the middle part of this support 82.Before starting working, this material pressing device 80 closes at E position among the figure.And when starting working, driving by this servo-cylinder 81, can drive this support 82 serves as that axle turns to as the F position among the figure with this end 821, make the stranding roller 83 on its other end when uncoiling, push down coiled material, with the purpose of the flashy anti-loose winding that is implemented in the strap of opening coiled material 200, be unlikely to make the coiled material volume that looses totally.And, but this rubs roller 83 this coiled material 100 of rubbing also in uncoiling process with the hands, and in order to coiled material is rubbed with the hands forward, sending in the vertical veneer reeling machine for coiled material provides power-assisted.
As Fig. 4, shown in Figure 5, and in conjunction with shown in Figure 1, vertical veneer reeling machine 30 of the present invention comprises the roller of a plurality of setting settings and is positioned at this a plurality of rollers top and is used to drive a plurality of power set 31 of these a plurality of rollers, these devices can all be installed on the base 32, and be connected in this vertical uncoiler 10 sides by connecting plate 39, so both can be installed on this travelling car 70 together and move thereupon along with vertical uncoiler 10.In an embodiment of the present invention, as shown in Figure 5, these a plurality of rollers include one first roller 33, one second roller 34 and one the 3rd roller 35, wherein this first roller 33 can be regulated by the screw mandrel 331 on it, as the central shaft that is adjustable to the central shaft of this first roller 33 and this second roller 34 at grade, thereby make it to be in a symmetrical expression operating position, promptly realize rolling the symmetrical expression work in the process; Perhaps, the central shaft that is adjustable to the central shaft of this first roller 33 and this second roller 34 not at grade, thereby make it to be in an asymmetric operating position, promptly realize rolling the asymmetric work in the process.
In the present invention, this second roller 34 is to be positioned near this coiled material 200 to enter this vertical veneer reeling machine 30 1 sides, and its top can also be provided with a delivery roller 36, and the roller end of this delivery roller 36 is equipped with one and is used to measure the long survey long codes device 363 of material that this coiled material 200 is passed by, as shown in Figure 4.This delivery roller 36 can be regulated by a servo-cylinder 361.
In the present invention, the 3rd roller 35 can be regulated its position by a servo-cylinder 351, to change the radius of curvature by its coiled material 200.And, also be provided with a digital display device (not shown) on the 3rd roller 35, in order to measuring and to show radius of curvature by the coiled material 200 of the 3rd roller 35, thereby it is accurate relatively to guarantee to roll up round radius of curvature.
As Fig. 6, shown in Figure 7, and in conjunction with Fig. 1, have roller devices 46 on these vertical shears 40, and also have first hydraulic cylinder 413 and that can drive 40 swings of this vertical shears on these vertical shears 40 and can drive second hydraulic cylinder 412 that these vertical shears 40 move horizontally.In an embodiment of the present invention, this first hydraulic cylinder 413 and second hydraulic cylinder, 412 1 ends are connected on these vertical shears 40, the other end then is connected respectively on the tier pole 411, these tier pole 411 1 ends are rotationally connected with on the side of this vertical uncoiler 10, and it can drive oil cylinder 461 by one and drive and rotate around the one end.These vertical shears 40 can be received when not working to pressing close to this vertical uncoiler 10 sides, as C position among Fig. 1, and can move together along with this travelling car 70; When work, can drive oil cylinder 461 and drive tier pole 411 rotations by this, and driving vertical shears 40 run to a precalculated position under the effect of second hydraulic cylinder 412, and under the driving of first hydraulic cylinder 413, make vertical shears 40 be rocked to an operating position D.
Also have first knife rest 43 of fixing and second knife rest 44 of an activity on these vertical shears 40, can also be provided with foot device 45 on this first knife rest 43.When these vertical shears 40 were moved to this operating position D, the sheet material face of this coiled material 200 was vertical with the shearing machine edge of a knife, promptly can be used for regulating the perpendicularity of the edge of a knife and sheet material by the swing of this first hydraulic cylinder 413.
In conjunction with reference to figure 1, preferable, the present invention can also be provided with a guiding mechanism 20 in these vertical uncoiler 10 1 sides, and it comprises: one second drives oil cylinder 21; One leading truck 22, it has a drive end 221 and a guide end 222, and is connected rotationally with a fixed mount 23 that is fixed on this vertical uncoiler 10.Wherein, as shown in the figure, this second drives oil cylinder 21 and connects this drive end 221 of these leading trucks 22, and drives this leading truck 22 and rotate to its guide end 222 around this fixed mount 23 by an initial position A and cooperates the position B that leads that leads with this coiled material 200.
In the present invention, these vertical uncoiler 10 1 sides are provided with a shovel head apparatus 25, it drives oil cylinder 251 by one the 3rd and drives an arm 252 rotations, and be located at one on these arm 252 1 ends shovels, 253 shovel and open the volume head of this coiled material 100 and carry out uncoiling, and be with and sending for 30 li by volume past this vertical veneer reeling machine.And, between this vertical uncoiler 10 and vertical veneer reeling machine 30, also be provided with at least one ground holder 90, as being provided with two ground holders 90 among Fig. 1, the coiled material that is close to this vertical uncoiler 10 respectively exports the coiled material inlet side setting of a side and vertical veneer reeling machine 30.So, turn to the H position by the G position by this shovel 253, and the guiding of guiding mechanism 20 cooperate and rubbing at the stranding roller 83 of this material pressing device 80 under, coiled material 100 can be sent into swimmingly and be carried out the processing of roller circle in the vertical veneer reeling machine 30.
Better, in these vertical uncoiler 10 1 sides, between this vertical uncoiler 10 and this vertical veneer reeling machine 30, also be provided with one and receive waste paper mechanism 92, can form, have the function that furls the original deposited paper on the coiled material 200 of separate transmission by torque motor, reductor, spool shaft, bearing etc.Also can be provided with a peritonaeum mechanism 38 in these vertical veneer reeling machine 30 1 sides, in order to coiled material is carried out peritonaeum processing.
Better, as shown in Figure 6, also being provided with a shearing machine guiding mechanism 42 in these vertical shears 40 1 sides, it can cooperate guiding with it at coiled material 200 after vertical veneer reeling machine 30 is rolled up the shaped article of justifying into tubular.
In the present invention, this vertical uncoiler 10, this vertical veneer reeling machine 30 and this vertical shears 40 can have separately and overlap independently hydraulic system and electric control system 60, so that each independent unit can manual operation, be electricity, the liquid systems that every equipment is equipped with oneself, have the function that works alone.Certainly, these many cover hydraulic systems and electric control system also can be integrated into interlock completely, realize all fronts combined operation of whole unit.Wherein, the method such as be electrically connected of each parts of above-mentioned hydraulic system and electric control system and each unit can design according to different demands, and belongs to technology well-known to those skilled in the art, does not repeat them here.For example, this hydraulic system 50 can be the drive unit on vertical uncoiler 10, vertical veneer reeling machine 30, the vertical shears 40, provides power as driving oil cylinder, hydraulic jack etc.
To describe the process that associating unit of the present invention carries out vertical uncoiling, roller circle, cuts off processing below in detail:
At first, with the mandrel 11 of vertical uncoiler 10 by vertical position through 90 ° of upsets position that is up to the standard, on the horizontal level coiled material 200 is being loaded on this mandrel 11; Then mandrel 11 is turn to vertical position and begin to carry out uncoiling processing.Can utilize shovel head apparatus 25 that the volume head shovel of coiled material 100 is opened also when uncoiling send toward vertical veneer reeling machine 30, in this process, can prevent loose winding by material pressing device 80, and under the rubbing of rubbing a roller 83 with the hands, and cooperate this guiding mechanism 20, ask 90 guiding swimmingly coiled material 200 guiding to be entered to carry out the processing of roller circle in this vertical veneer reeling machine 30.
This vertical veneer reeling machine 30 can be regulated first roller by regulating screw mandrel before work, thereby makes this vertical veneer reeling machine 30 adopt symmetrical expression work or asymmetric work to carry out the processing of roller circle.This vertical veneer reeling machine 30 can satisfy 4~8mm thickness of slab, the requirement of roller circular diameter 4~10M, and this first roller, second roller adopt the operational mode of automatic compensation, digital control automatic moulding to process in the process of continuous roller circular bending, and the different-diameter round according to roller, can change the radius of curvature of coiled material by regulating the 3rd roller, wherein radius of curvature can show by digital display device, and can be long by the material that the survey long codes device sheet material measurement of delivery roller roller end is passed by.
Coiled material after the processing of roller circle enters these vertical shears 40 and cuts off processing.These vertical shears 40 are in when work, its by swing with move horizontally these vertical shears and can make the sheet material face vertical with the shearing machine edge of a knife, be beneficial to cut off operation.These vertical shears 40 can satisfy 4~8mm thickness of slab easily, the function that cut off according to instruction stop roller circular diameter 4~10M different-diameter position.After shearing is finished, also can send the signal that continues to roll simultaneously, vertical veneer reeling machine is worked on.
In sum, associating unit of the present invention can be curled into cylindrical shape, online then cutting off by operations such as vertical uncoiler, vertical veneer reeling machine, vertical shears, guiding mechanism and their fluid power system, electric control systems with stainless steel materials.And, in uncoiling, roller such as justify, cut off at forming process, improved the stability of unit, handled easily and eliminated workpiece in roller circle process because the corresponding deformation that deadweight causes, thereby guaranteed the quality of workpiece.In addition,, not only can in the workshop, short distance move, even can be carried to large-scale storage tank processing building site and carry out scene and process, improve workpiece efficient greatly, also improve production status by being incorporated on the travelling car.
Certainly; the present invention also can have other various embodiments; under the situation that does not deviate from spirit of the present invention and essence thereof; those of ordinary skill in the art work as can make various corresponding changes and modification according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.