A kind ofly collect alignment, open material, three-dimension numerical controlled bend pipe function is the bending machine of one
Technical field:
The present invention relates to the bending machine technical field, refer in particular to a kind ofly collect alignment, open material, three-dimension numerical controlled bend pipe function is the bending machine of one.
Background technology:
Present bending machine need directly and then with cutting machine be opened material to bundled mother tube before carrying out bend pipe, open to be carried to manual work after material is accomplished again and carry out bend pipe on the bending machine; And all be can only be mostly towards the one-way tube bender of a direction bend pipe; Such bending machine is in when work, because that main shaft can not be done is oversize, this just makes when replication shape pipe or spiral tube; Fuselage can't be avoided curved good pipe; So, can only it be put to another bending machine of bend pipe bend pipe work of getting on and accomplishing back-shaped pipe or spiral tube to another way, accomplish all operations on the pipe machine and can not become at same; And the elbow radius behind the bend pipe is bigger, does not have the requirement of satisfy such as electric appliance refrigerated pipes such as air-conditionings.Adopt many machines to strengthen, not only increased greatly on the equipment establish into, and, also increased the area of builder's yard greatly because need many bending machines and cutting machine, straightener etc., increased production cost.
Summary of the invention:
The objective of the invention is to overcome the deficiency of prior art, provide a kind of and have alignment, open material, the three-dimensional bending tube function is the bending machine of one.
For realizing above-mentioned purpose; Technical scheme provided by the present invention is: a kind ofly collect alignment, open material, three-dimension numerical controlled bend pipe function is the bending machine of one; It includes aligning mechanism, drives material feed mechanism, cutting machine structure, anticlockwise positioning and clamping mechanism, right rotation positioning and clamping mechanism, left pipe bending mechanism, right pipe bending mechanism, left shedding mechanism, right shedding mechanism, pipe material translation mechanism, left bend pipe feed mechanism, right bend pipe feed mechanism; Wherein, aligning mechanism is assemblied in the input of frame, drives the material feed mechanism and is assemblied on the frame; Its input matches with aligning mechanism; Output matches with cutting machine structure input, and cutting machine structure output is provided with pipe material translation mechanism, and left and right bend pipe feed mechanism lays respectively on the frame at cutting machine structure two ends; And match with pipe material translation mechanism; Be positioned on the frame of pipe material translation mechanism one end and be equipped with left and right pipe bending mechanism, the left and right pipe bending mechanism after the assembling be assemblied in left and right bend pipe feed mechanism on left and right positioning of rotating clamp mechanism match, left and right shedding mechanism is assemblied on the frame above the left and right pipe bending mechanism through unloading rack.
Described pipe material translation mechanism includes translation assembly, transfer assembly, wherein, the transfer assembly through the translation assembled at cutting machine structure output; The translation assembly includes translation underframe, translation guide rail, translation motor, translation drive lead screw; Wherein, translation motor is installed on the translation underframe, and is connected with translation drive lead screw on the translation underframe; The transfer assembly includes tubing material supporting rack, clamp manipulator, height regulating frame, meets and sends off the pipe track; Wherein, the tubing material supporting rack is installed on the translation guide rail of translation underframe, and the tubing material supporting rack after the assembling is connected with the translation drive lead screw; The clamp manipulator is positioned at meeting and sending off on the pipe track of tubing material supporting rack, also is provided with the height regulating frame that matches with the clamp manipulator on the tubing material supporting rack.
Described left and right bend pipe feed mechanism includes bend pipe feeding guide, bend pipe feeding screw mandrel, bend pipe feeding motor; Wherein, the bend pipe feeding guide is installed on the frame, and bend pipe feeding screw mandrel is positioned at the bend pipe feeding guide; And be installed in the bend pipe feeding guide under bend pipe feeding motor on the methods, rack be connected; The bend pipe material feeding seat is installed on the bend pipe feeding guide, and is connected with bend pipe feeding screw mandrel, and left and right positioning of rotating clamp mechanism is assemblied on the bend pipe material feeding seat.
Described left and right positioning of rotating clamp mechanism includes the positioning of rotating motor, rotation clamps cylinder, rotation clamping head; Wherein, The rotation clamping head is installed on the bend pipe material feeding seat, and clamps cylinder piston rod and be connected with rotation on being positioned at the bend pipe material feeding seat, and the rotation clamping head after the assembling matches with left and right pipe bending mechanism; The positioning of rotating motor is assemblied on the bend pipe material feeding seat of rotation clamping head top, and the positioning of rotating motor after the assembling is connected with the rotation clamping head.
Described left and right pipe bending mechanism includes bend pipe motor, clamping assembly, fixedly R mould, bend pipe seat; Wherein, the bend pipe seat is assemblied on the frame of bend pipe feeding guide one end, and fixedly the R mould is assemblied on the bend pipe seat through curved mold shaft bearing; The bend pipe motor is assemblied on the bend pipe seat; And be connected with curved mold shaft bearing, the clamping assembly is installed on the curved mold shaft bearing, and matches with fixing R mould.
Described left and right shedding mechanism includes unloading manipulator, universal adjustment bar, X axle and moves cylinder, y-axis shift dynamic air cylinder, discharging installing rack; Wherein, The X axle moves cylinder, the y-axis shift dynamic air cylinder axially is installed on the frame of pipe bending mechanism top through the discharging installing rack along X, Y; X axle after the installation moves cylinder, the y-axis shift dynamic air cylinder all is connected with the discharging portable plate, and universal adjustment bar one end is installed on the discharging portable plate, and the other end is connected with unloading manipulator vertically downward.
Described aligning mechanism includes horizontal input direction alignment wheels, horizontal output direction alignment wheels, vertical direction alignment wheels, alignment guide pipe; Wherein, Horizontal input direction alignment wheels, horizontal output direction alignment wheels lay respectively at the alignment fixed head two ends on the frame; Vertical direction alignment wheels are between horizontal input direction alignment wheels, horizontal output direction alignment wheels; The alignment fixed head that is positioned at horizontal output direction alignment wheels one end is provided with the alignment guide pipe, and the alignment guide pipe is installed on the alignment fixed head through the alignment guide plate, the alignment guide pipe mouth of pipe after the assembling with open material feed mechanism input and match.
Described cutting machine structure includes out the material motor, drives glassware; Wherein, Drive glassware through opening the output that material seat is installed in out the material feed mechanism, drive the material motor and be assemblied in out on the material seat through opening the material motor cabinet, after the assembling opening the material motor through driving-belt with drive glassware and be connected.
The present invention is after having adopted such scheme; The feeding mouth of directly will bundled mother tube one end putting into aligning mechanism, through opening material by the cutting machine structure after the aligning mechanism alignment, the mother tube of opening behind the material expects that by pipe translation mechanism is delivered to respectively in the left and right positioning of rotating clamp mechanism; Clamp by left and right positioning of rotating clamp mechanism; Carry out bend pipe through left and right pipe bending mechanism then, during bend pipe, through adjusting the three-dimensional bending tube function that left and right positioning of rotating clamp mechanism can realize the mother tube different angles; Adopt great advantage behind this programme to be to realize alignment, open material, three-dimensional bending tube once completion on a machine; Automaticity is high, and can left and right while bend pipe, promotes the operating efficiency of bend pipe greatly.
Description of drawings:
Fig. 1 overall structure sketch map of the present invention.
Fig. 2 is the structural representation of aligning mechanism of the present invention.
Fig. 3 is the structural representation of cutting machine structure of the present invention.
Fig. 4 is the structural representation of the present invention left side bend pipe feed mechanism, right bend pipe feed mechanism.
Fig. 5 is the structural representation of anticlockwise positioning and clamping mechanism of the present invention, right rotation positioning and clamping mechanism.
Fig. 6 is the structural representation of the present invention left side pipe bending mechanism, right pipe bending mechanism.
Fig. 7 is the structural representation of pipe material translation mechanism of the present invention.
Fig. 8 is the structural representation of translation assembly of the present invention.
Fig. 9 is the structural representation of transfer assembly of the present invention.
Figure 10 is the structural representation of the present invention left side shedding mechanism, right shedding mechanism.
Figure 11 is the assembling sketch map of X of the present invention, y-axis shift dynamic air cylinder.
The specific embodiment:
Below in conjunction with institute's drawings attached the present invention is described further; Preferred embodiment of the present invention is: referring to accompanying drawing 1 to accompanying drawing 11; Present embodiment is described to have alignment, open material, the bending machine of three-dimensional bending tube function includes aligning mechanism 1, drive material feed mechanism 2, cutting machine structure 3, anticlockwise positioning and clamping mechanism 4, right rotation positioning and clamping mechanism 5, left pipe bending mechanism 6, right pipe bending mechanism 12, left shedding mechanism 7, right shedding mechanism 8, pipe material translation mechanism 9, left bend pipe feed mechanism 10, right bend pipe feed mechanism 11; Wherein, Aligning mechanism 1 is assemblied in the input of frame 13; Drive material feed mechanism 2 and be assemblied on the frame 13, its input matches with aligning mechanism 1, and output matches with cutting machine structure 3 inputs; Cutting machine structure 3 outputs are provided with pipe material translation mechanism 9; Left and right bend pipe feed mechanism 10,11 lays respectively on the frame 13 at cutting machine structure 3 two ends, and matches with pipe material translation mechanism 9, is positioned at pipe and expects to be equipped with left and right pipe bending mechanism 6,12 on the frame 13 of translation mechanism 9 one ends; Left and right pipe bending mechanism 6,12 after the assembling be assemblied in left and right bend pipe feed mechanism 10,11 on left and right positioning of rotating clamp mechanism 4,5 match, left and right shedding mechanism 7,8 is assemblied on the frame 13 of left and right pipe bending mechanism 6,12 tops through unloading rack 14.Directly bundled mother tube one end is put into the feeding mouth of aligning mechanism 1; Through opening material by cutting machine structure 3 after aligning mechanism 1 alignment; The mother tube of opening behind the material is delivered to respectively in the left and right positioning of rotating clamp mechanism 4,5 by pipe material translation mechanism 9, is clamped by left and right positioning of rotating clamp mechanism 4,5, carries out bend pipe through left and right pipe bending mechanism 6,12 then; During bend pipe, through adjusting the three-dimensional bending tube function that left and right positioning of rotating clamp mechanism 4,5 can realize the mother tube different angles.
Referring to accompanying drawing 2; Described aligning mechanism 1 includes horizontal input direction alignment wheels 101, horizontal output direction alignment wheels 105, vertical direction alignment wheels 102, alignment guide pipe 103; Wherein, Horizontal input direction alignment wheels 101, horizontal output direction alignment wheels 105 lay respectively at alignment fixed head 104 two ends on the frame 13; Vertical direction alignment wheels 102 are between horizontal input direction alignment wheels 101, horizontal output direction alignment wheels 105; The alignment fixed head 104 that is positioned at horizontal output direction alignment wheels 105 1 ends is provided with alignment guide pipe 103, and alignment guide pipe 103 is installed on the alignment fixed head 104 through the alignment guide plate, alignment guide pipe 103 mouths of pipe after the assembling with open material feed mechanism 2 inputs and match.During work, directly bundled mother tube one end is put into the feeding mouth of aligning mechanism 1, through opening material by cutting machine structure 3 after aligning mechanism 1 alignment; Referring to accompanying drawing 3; Described cutting machine structure 3 includes out material motor 301, drives glassware 302, wherein, drives glassware 302 through opening the output that material seat 303 is installed in out material feed mechanism 2; Drive material motor 301 and be assemblied in out on the material seat 303 through opening material motor cabinet 304, after the assembling opening material motor 301 through driving-belt with drive glassware 302 and be connected.Drive and open 302 pairs in the glassware mother tube after straight and shear through driving material motor 301, its sheared length is controlled by system, and the mother tube of opening behind the material gets in the pipe material translation mechanism 9.
Referring to accompanying drawing 7; Described pipe material translation mechanism 9 includes translation assembly 901, transfer assembly 902; Wherein, transfer assembly 902 is assemblied in cutting machine structure 3 outputs through translation assembly 901, referring to accompanying drawing 9; Transfer assembly 902 includes tubing material supporting rack 907, clamp manipulator 908, height regulating frame 909, meets and sends off pipe track 910; Wherein, tubing material supporting rack 907 is installed on the translation guide rail 904 of translation underframe 903, and the tubing material supporting rack 907 after the assembling is connected with translation drive lead screw 906; Clamp manipulator 908 is positioned at meeting and sending off on the pipe track 910 of tubing material supporting rack 907, also is provided with the height regulating frame 909 that matches with clamp manipulator 908 on the tubing material supporting rack 907.At first, adjust connecting material highly of clamp manipulator 908 through height regulating frame 909, the clamp cylinder drives clamp manipulator 908 and moves to the input of meeting and sending off pipe track 910; After opening mother tube behind the material and getting into, and pass on the clamp manipulator 908 entry altitude adjusting brackets 909 from the directive wheel of meeting and sending off pipe track 910 1 ends, wait mother tube to get into fully after; Clamp manipulator 908 is with its clamping; Be delivered in the left and right bend pipe feed mechanism 10,11 by translation assembly 901, referring to accompanying drawing 8, translation assembly 901 includes translation underframe 903, translation guide rail 904, translation motor 905, translation drive lead screw 906; Wherein, Translation motor 905 is installed on the translation underframe 903, and is connected with translation drive lead screw 906 on the translation underframe 903, and tubing material supporting rack 907 is under the drive of translation motor 905 and translation drive lead screw 906; On translation guide rail 904, move horizontally, mother tube is passed pipe bending mechanism deliver in the bend pipe feed mechanism of system's appointment.
Referring to accompanying drawing 4; Described left and right bend pipe feed mechanism 10,11 includes bend pipe feeding guide 1001, bend pipe feeding screw mandrel 1002, bend pipe feeding motor 1003; Wherein, bend pipe feeding guide 1001 is installed on the frame 13, and bend pipe feeding screw mandrel 1002 is positioned at bend pipe feeding guide 1001; And be connected with bend pipe feeding motor 1003 on being installed in 1001 times methods, racks 13 of bend pipe feeding guide; Bend pipe material feeding seat 1004 is installed on the bend pipe feeding guide 1001, and is connected with bend pipe feeding screw mandrel 1002, and left and right positioning of rotating clamp mechanism 4,5 is assemblied on the bend pipe material feeding seat 1004.Bend pipe material feeding seat 1004 is through the transmission of bend pipe feeding motor 1003 and bend pipe feeding screw mandrel 1002; Move to bend pipe feeding guide 1,001 one ends that are provided with conduit mouth; The mother tube of being carried by translation assembly 901 gets into from the conduit mouth of bend pipe feeding guide 1,001 one ends; Referring to accompanying drawing 5; Described left and right positioning of rotating clamp mechanism 4,5 includes positioning of rotating motor 401, rotation clamps cylinder 402, rotation clamping head 403, and wherein, rotation clamping head 403 is installed on the bend pipe material feeding seat 1004; And clamp cylinder 402 piston rods and be connected with rotation on being positioned at bend pipe material feeding seat 1004; Rotation clamping head 403 after the assembling matches with left and right pipe bending mechanism 6,12, and positioning of rotating motor 401 is assemblied on the bend pipe material feeding seat 1004 of rotation clamping head 403 tops, and the positioning of rotating motor 401 after the assembling is connected with rotation clamping head 403.Rotation clamping head 403 clamps under the effect of cylinder 402 in positioning of rotating motor 401 and rotation, will clamp from the mother tube that conduit mouth gets into, simultaneously; 1003 rotations of bend pipe feeding motor; Driven rotary positioning and clamping mechanism rollback is after mother tube withdraws from transfer assembly 902 fully, again under the drive of bend pipe feeding motor 1003; Mother tube one end is clamped, and the other end is sent in the pipe bending mechanism that belongs to side and is carried out bend pipe.
Referring to accompanying drawing 6, described left and right pipe bending mechanism 6,12 includes bend pipe motor 601, clamping assembly 603, fixedly R mould 604, bend pipe seat 605, wherein; Bend pipe seat 605 is assemblied on the frame 13 of bend pipe feeding guide 1,001 one ends; Fixedly R mould 604 is assemblied on the bend pipe seat 605 through curved mold shaft bearing 606, and bend pipe motor 601 is assemblied on the bend pipe seat 605, and is connected with curved mold shaft bearing 606; Clamping assembly 603 is installed on the curved mold shaft bearing 606, and matches with fixing R mould 604.Got into the R groove of fixing R mould 604 by the mother tube of positioning of rotating clamp mechanism input after, clamping assembly 603 is fixed on mother tube in the R groove, simultaneously under the drive of clamping cylinder; Bend pipe motor 601 drives fixedly R mould 604 and 603 rotations of clamping assembly through curved mold shaft bearing 606, accomplishes the flexure operation of the mother tube after clamping, after crooked the completion; Clamping assembly 603 is rollback under the drive of clamping cylinder; Unclamp clamping, when needs curved three dimensional pipe, after the clamping cylinder drives clamping assembly 603 rollbacks to mother tube; 401 rotations of positioning of rotating motor and driven rotary clamping head 403 rotations simultaneously; Make the and then rotation of mother tube that is locked on the rotation clamping head 403, realize the three-dimensional bending tube function, bend pipe carries out discharging by shedding mechanism after accomplishing.
Referring to accompanying drawing 10 and accompanying drawing 11; Described left and right shedding mechanism 7,8 includes unloading manipulator 701, universal adjustment bar 702, X axle and moves cylinder 703, y-axis shift dynamic air cylinder 704, discharging installing rack 705; Wherein, The X axle moves cylinder 703, y-axis shift dynamic air cylinder 704 axially is installed on the frame 13 of pipe bending mechanism top through discharging installing rack 705 along X, Y; X axle after the installation moves cylinder 703, y-axis shift dynamic air cylinder 704 all is connected with discharging portable plate 706, and universal adjustment bar 702 1 ends are installed on the discharging portable plate 706, and the other end is connected with unloading manipulator 701 vertically downward.Before the discharging; Adjust the position that the X axle moves cylinder 703, y-axis shift dynamic air cylinder 704 and universal adjustment bar 702; Unloading manipulator 701 is matched with bend pipe; Unloading manipulator 701 leaves pipe bending mechanism with the tubing band after the bending again under the drive of X, y-axis shift dynamic air cylinder 703,704 then, accomplishes all bend pipes actions.
The embodiment of the above only is the present invention's preferred embodiment, is not to limit practical range of the present invention with this, so the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.