CN102049282A - Hydrocracking catalyst and preparation method thereof - Google Patents
Hydrocracking catalyst and preparation method thereof Download PDFInfo
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- CN102049282A CN102049282A CN2009101881640A CN200910188164A CN102049282A CN 102049282 A CN102049282 A CN 102049282A CN 2009101881640 A CN2009101881640 A CN 2009101881640A CN 200910188164 A CN200910188164 A CN 200910188164A CN 102049282 A CN102049282 A CN 102049282A
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- 239000003054 catalyst Substances 0.000 title claims abstract description 74
- 238000004517 catalytic hydrocracking Methods 0.000 title claims abstract description 47
- 238000002360 preparation method Methods 0.000 title claims abstract description 47
- 239000002808 molecular sieve Substances 0.000 claims abstract description 89
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 89
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 57
- 239000013078 crystal Substances 0.000 claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 20
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 11
- 150000002739 metals Chemical class 0.000 claims abstract description 5
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910001948 sodium oxide Inorganic materials 0.000 claims abstract description 5
- 239000011734 sodium Substances 0.000 claims description 44
- 239000000243 solution Substances 0.000 claims description 41
- 229910052782 aluminium Inorganic materials 0.000 claims description 38
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 34
- 239000003795 chemical substances by application Substances 0.000 claims description 31
- 238000002425 crystallisation Methods 0.000 claims description 29
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 28
- 229910052708 sodium Inorganic materials 0.000 claims description 28
- 230000008025 crystallization Effects 0.000 claims description 26
- 238000001035 drying Methods 0.000 claims description 26
- 239000004411 aluminium Substances 0.000 claims description 25
- 235000019353 potassium silicate Nutrition 0.000 claims description 25
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 25
- 239000003513 alkali Substances 0.000 claims description 24
- 239000000047 product Substances 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 23
- 239000002253 acid Substances 0.000 claims description 22
- 239000010457 zeolite Substances 0.000 claims description 21
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 20
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 20
- 229910021536 Zeolite Inorganic materials 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 15
- 238000010335 hydrothermal treatment Methods 0.000 claims description 14
- 239000003921 oil Substances 0.000 claims description 14
- 239000011148 porous material Substances 0.000 claims description 14
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 12
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 12
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 12
- 239000007864 aqueous solution Substances 0.000 claims description 12
- 206010013786 Dry skin Diseases 0.000 claims description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 230000003068 static effect Effects 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 230000000295 complement effect Effects 0.000 claims description 6
- 238000000746 purification Methods 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 239000002002 slurry Substances 0.000 claims description 5
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
- 150000003863 ammonium salts Chemical class 0.000 claims description 4
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- -1 moulding Substances 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 claims description 2
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 claims description 2
- 239000005695 Ammonium acetate Substances 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- 159000000013 aluminium salts Chemical class 0.000 claims description 2
- 229910000329 aluminium sulfate Inorganic materials 0.000 claims description 2
- 229940043376 ammonium acetate Drugs 0.000 claims description 2
- 235000019257 ammonium acetate Nutrition 0.000 claims description 2
- 235000019270 ammonium chloride Nutrition 0.000 claims description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 2
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 239000000320 mechanical mixture Substances 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 239000012266 salt solution Substances 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims 4
- 239000012467 final product Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 12
- 239000000377 silicon dioxide Substances 0.000 abstract description 7
- 150000004945 aromatic hydrocarbons Chemical class 0.000 abstract description 2
- 230000003197 catalytic effect Effects 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract 3
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 230000014759 maintenance of location Effects 0.000 abstract 1
- 235000012239 silicon dioxide Nutrition 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- 238000005336 cracking Methods 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- LXPCOISGJFXEJE-UHFFFAOYSA-N oxifentorex Chemical compound C=1C=CC=CC=1C[N+](C)([O-])C(C)CC1=CC=CC=C1 LXPCOISGJFXEJE-UHFFFAOYSA-N 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- 101150116409 dys-1 gene Proteins 0.000 description 3
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- 239000012065 filter cake Substances 0.000 description 3
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- 238000002386 leaching Methods 0.000 description 3
- 238000002803 maceration Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 101100224931 Caenorhabditis elegans dhc-1 gene Proteins 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 238000005352 clarification Methods 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 101710114952 Formate-tetrahydrofolate ligase 1 Proteins 0.000 description 1
- 101710114969 Formate-tetrahydrofolate ligase 2 Proteins 0.000 description 1
- 101710110062 Probable deoxyhypusine synthase 1 Proteins 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- CROUPKILZUPLQA-UHFFFAOYSA-N Soyasapogenol e base + o-hexa-hex-dhex Chemical compound OC1C(O)C(O)C(C)OC1OC1C(OC2C(OC(C(O)C2O)C(O)=O)OC2C(C3C(C4C(C5(CCC6(C)C(=O)CC(C)(C)CC6C5=CC4)C)(C)CC3)(C)CC2)(C)CO)OC(CO)C(O)C1O CROUPKILZUPLQA-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- KMWBBMXGHHLDKL-UHFFFAOYSA-N [AlH3].[Si] Chemical group [AlH3].[Si] KMWBBMXGHHLDKL-UHFFFAOYSA-N 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
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- 239000008187 granular material Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
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- Catalysts (AREA)
Abstract
The invention discloses a hydrocracking catalyst and a preparation method thereof. The catalyst comprises hydrogenation activity metals and a carrier consisting of a modified small crystal particle Y-shaped molecular sieve and alumina, wherein the small crystal particle Y-shaped molecular sieve has the following properties: the SiO2/Al2O3 molar ratio is 10.0-120.0, the average diameter of the crystal particles is 100-700nm, the cell parameter is 2.436-2.445nm, sodium oxide is less than or equal to 0.1 weight percent, and the crystal retention rate is over 95 percent. The hydrocracking catalyst has the characteristics of high catalytic activity, high heavy naphtha selectivity, high potential aromatic hydrocarbon content, low bureau of mines correlation index (BMCI) value of hydrocracking tail oil and the like.
Description
Technical field
The present invention relates to a kind of hydrocracking catalyst and preparation method thereof, hydrocracking catalyst of particularly a kind of high-output qulified heavy naphtha and low BMCI value tail oil and preparation method thereof.
Background technology
Along with China's rapid economic development, market sharply increases the demand of chemical products, and wherein the demand with basic chemical industry raw materials such as triolefin, triphens is more vigorous, and this also drives its production capacity and expands rapidly.Along with the operation of large-scale reformation of many covers and ethylene unit is gone into operation, only depend on atmospheric and vacuum distillation unit can not satisfy the requirement of market to industrial chemicals, the breach of chemical raw material is increasing, and is wherein more urgent based on the supply of the chemical industry light oil raw materials for production of naphtha.
Hydrocracking catalyst is a kind of bifunctional catalyst, promptly has cracking activity and hydrogenation activity simultaneously.Cracking activity is mainly provided by various molecular sieves, and hydrogenation activity is mainly provided by the metal of group vib in the periodic table of elements and VIII family.For the heavy naphtha that raises productivity and improves the quality, require hydrocracking catalyst to have high naphtha selective, rationally mate the hydrogenation performance and the cracking performance of catalyst, could improve the overall performance of hydrocracking catalyst.
Hydrocracking technology can be produced sulphur and the high heavy naphtha product of extremely low, the fragrant potential content of nitrogen content, can directly provide quality raw materials for the catalytic reforming unit of producing aromatic hydrocarbons or high-knock rating gasoline; Products such as hydrocracking tail oil, light naphthar and liquefied gas are rich in alkane, when doing the charging of preparing ethylene by steam cracking device, have characteristics such as triolefin yield height, the pyrolysis furnace coke cleaning period is long, the energy consumption material consumption is low, good in economic efficiency.Therefore, further improving to produce industrial chemicals is that the hydrocracking technology level of purpose product, the industrial chemicals that raises productivity and improves the quality are very necessary to satisfy the growing market demand.Hydrocracking catalyst is the core of hydrocracking technology, and this just requires to develop the stronger hydrocracking catalyst of specific aim to adapt to the demand in market.
US4672048 discloses a kind of light oil type hydrogen cracking catalyst, and the silica alumina ratio of the Y zeolite that carrier adopts is 11～15.The Y zeolite preparation method handles ammonium type Y zeolite with ammonium hexafluorosilicate in acidic buffer solution, generally about 0.5wt%, catalyst activity is low for gained molecular sieve sodium content.All adopting Y zeolite in the above-mentioned carrier is the cracking component, because different method of modifying and crystallite dimension are very big to the performance impact of hydrocracking catalyst, used molecular sieve crystal diffusional resistance is big, big molecule is difficult to enter inside, duct and reacts, the reaction afterproduct also difficulty diffuse out, so the selectivity of its cracking activity and purpose product has been subjected to restriction.
Introduced a kind of small-grain Y-type zeolite and preparation method thereof among the CN1382632A, the lattice constant of molecular sieve is 2.425～2.45nm, and crystallization reservation degree is greater than 75%, and adopts the silicon tetrachloride gaseous state to contact the modification small crystal grain Y-shaped molecular sieve with prepared molecular sieve.Its prepared raw material small crystal grain Y-shaped molecular sieve crystallization reservation degree is low, the method for modifying that is adopted, preparation cost height, industrial difficult the realization.
Summary of the invention
In order to overcome weak point of the prior art, the invention provides a kind of hydrocracking catalyst and preparation method thereof.Prepared hydrocracking catalyst has high catalytic activity and purpose product selectivity, and can high-output qulified heavy naphtha and low BMCI value hydrogenation tail oil.
Hydrocracking catalyst of the present invention comprises hydrogenation active metals and the carrier of being made up of small crystal grain Y-shaped molecular sieve and aluminium oxide, and the character of wherein said small crystal grain Y-shaped molecular sieve is as follows: SiO
2/ Al
2O
3Mol ratio 10.0～120.0, preferred 15.0～40.0, average grain diameter is 100～700nm, is preferably 300～500nm; Cell parameter 2.436～2.445nm, crystallization reservation degree generally below 120%, are preferably 98%～115% greater than 95%, sodium oxide molybdena weight content≤0.1wt%, specific surface 750m
2/ g～980m
2/ g is preferably 850～950m
2/ g, pore volume 0.30ml/g～0.50ml/g, relative crystallinity is 90%～130%, is preferably 100%～130%.
Described hydrogenation active metals is the metal of group vib and group VIII, and the group vib metal is preferably molybdenum and/or tungsten, and the metal of group VIII is preferably cobalt and/or nickel.In the weight of catalyst, the content of group vib metal (in oxide) is 15.0%～30.0%, and the content of group VIII metal (in oxide) is 4.0%～8.0%, and the content of carrier is 62.0%～81.0%.
In the described hydrocracking catalyst, in the weight of catalyst carrier, the content of small crystal grain Y-shaped molecular sieve be 30%～70% and the content of aluminium oxide be 30%～70%.
Hydrocracking catalyst character of the present invention is as follows: specific area is 330～480m
2/ g, pore volume are 0.32～0.50ml/g.
The preparation method of hydrocracking catalyst of the present invention comprises the steps:
With small crystal grain Y-shaped molecular sieve, aluminium oxide and adhesive mechanical mixture, moulding, catalyst carrier is made in drying and roasting then; Described catalyst carrier supported active metal component, drying and roasting obtain catalyst of the present invention; The preparation method of described small crystal grain Y-shaped molecular sieve comprises the steps:
(1) preparation of fine grain NaY type molecular sieve;
(2) the fine grain NaY type molecular sieve with step (1) gained is prepared into little crystal grain NH
4NaY;
(3) with (NH
4)
2SiF
6In the aqueous solution to the little crystal grain NH of step (2) gained
4NaY carries out dealumination complement silicon to be handled;
(4) step (3) gained Y zeolite is carried out hydrothermal treatment consists;
(5) with the molecular sieve of aluminum saline solution treatment step (4) gained, drying and obtain the small crystal grain Y-shaped molecular sieve of high silica alumina ratio, high-crystallinity then;
The preparation method of the described fine grain NaY type of step (1) molecular sieve is as follows:
A, preparation directed agents: more than 0 ℃ and under less than 15 ℃ temperature, be preferably under 4～10 ℃ the temperature, high alkali deflection aluminium acid sodium solution and waterglass are mixed, then more than 0 ℃ and under less than 15 ℃ temperature, be preferably under 4～10 ℃ the temperature static aging 10～14 hours, make directed agents;
B, preparation gel: under 0 ℃～10 ℃ temperature, the prepared directed agents of waterglass, aluminum sulfate solution, low alkali aluminium acid sodium solution and steps A is mixed, the synthetic liquid that will obtain then is static wearing out 5～10 hours under said temperature, obtains gel; The Al in the directed agents wherein
2O
3Weight accounts for the middle Al that always feeds intake
2O
33wt%～the 10wt% of weight;
C, crystallization: the gel that step B is obtained hydrothermal crystallizing 5～10 hours under 50 ℃～90 ℃ and stirring condition, heat up then, hydrothermal crystallizing 5～10 hours again under 80 ℃～120 ℃ and stirring condition, after the crystallization after filtration, washing, drying, obtain fine grain NaY type molecular sieve.
Steps A and step B can feed intake according to the raw material proportioning that routine prepares NaY type molecular sieve in the inventive method, and the inventive method is recommended as follows: described high alkali deflection aluminium acid sodium solution of steps A and waterglass are pressed Na
2O: Al
2O
3: SiO
2: H
2The mol ratio of O=10～20: 1: 10～20: 300～400 feeds intake; The described waterglass of step B, aluminum sulfate solution, low alkali aluminium acid sodium solution and the prepared directed agents of steps A are pressed Na
2O: Al
2O
3: SiO
2: H
2The mol ratio of O=2～4: 1: 6～12: 150～300 feeds intake; Wherein water can add separately, also can together add with solution.
Hydrocracking catalyst of the present invention can be used in the conventional hydrocracking process, be specially adapted to the hydrocracking process of more producing chemical industry raw material, its hydrocracking operating condition is as follows: reaction temperature is 340～420 ℃, stagnation pressure 8～17MPa, hydrogen to oil volume ratio 600～1500, volume space velocity 0.6～2.5h during liquid
-1
The medium and small crystal grain high-crystallinity of hydrocracking catalyst of the present invention, high silica alumina ratio Y zeolite, be to be raw material with heat endurance and the good fine grain NaY type molecular sieve of hydrothermal stability, and the suitable modifying process of selection, it is after ammonium exchange, ammonium hexafluorosilicate dealumination complement silicon, hydrothermal treatment consists and aluminum saline solution are handled and the product that obtains, the crystallization reservation degree height of this product reaches more than 95%.Because this method is raw materials used is heat and the higher fine grain NaY type molecular sieve of hydrothermal stability, its silica alumina ratio is higher, good stability, uniform framework silicon-aluminum structure, in the process of carrying out the post-modification processing, can guarantee the skeleton continuity of zeolite product, reduced the possibility that skeleton structure is caved in, the integrality that has kept product sial oxide structure to greatest extent, so product has very high crystallization reservation degree.
The present invention adopts the small crystal grain Y-shaped molecular sieve after aluminum saline solution is handled hydrothermal treatment consists, because the pH value of aluminum saline solution is moderate, can avoid infringement to framework of molecular sieve, and the molecular sieve after the hydrothermal treatment consists is being kept under the situation of high-crystallinity, remove non-framework aluminum to greatest extent, make the duct unimpeded, make the easier crystals that enters of big molecule make it can touch more activated centre, make simultaneously that product is easier to be diffused out, improve the purpose product selectivity.
The medium and small crystal grain high-crystallinity of catalyst of the present invention high silica alumina ratio Y zeolite can be applicable in the cracking reaction.In this reaction, can increase the activated centre relatively, and can make the big molecule of heavy oil easier near the activated centre, the conversion capability of heavy oil is improved, crackate is easier simultaneously diffuses out from chain carrier, has reduced the repeatedly probability of cracking of product, and gas yield is descended, coke yield reduces, so Cracking catalyst can show good cracking activity and product selectivity.Catalyst of the present invention adopts this small crystal grain Y-shaped molecular sieve as acidic components, improves activity of such catalysts, high-output qulified heavy naphtha and low BMCI value tail oil.
The specific embodiment
Aluminium oxide can comprise macroporous aluminium oxide and little porous aluminum oxide in the carrier of hydrocracking catalyst of the present invention, and wherein little porous aluminum oxide is partly or entirely made adhesive and used.Percentage by weight with carrier is a benchmark: macroporous aluminium oxide content is 5%～50%, is preferably 15%～40%, and the aperture alumina content is 5%～25%, is preferably 10%～25%.
The macroporous aluminium oxide that the present invention is used, its pore volume is 0.6～1.3ml/g, is preferably 0.7～1.1ml/g, specific area is 300～450m
2/ g.
Adhesive therefor of the present invention is to be made by little porous aluminum oxide and inorganic acid and/or organic acid.Used aperture aluminium oxide pore volume is 0.3～0.5ml/g, and specific area is 200～400m
2/ g.
Small crystal grain Y-shaped molecular sieve in the hydrocracking catalyst of the present invention, concrete preparation method is as follows:
In the inventive method step (1), Na in the described high alkali deflection aluminium acid sodium solution
2O content is 260～320g/L, Al
2O
3Content is 30～50g/L, and solution does not contain floccule or precipitation for the clarification shape, can adopt the conventional method preparation.Na in the described low alkali aluminium acid sodium solution
2O content is 100～130g/L, Al
2O
3Content is 60～90g/L, and solution does not contain floccule or precipitation for the clarification shape, can adopt the conventional method preparation.Al in the described aluminum sulfate solution
2O
3Content be 80～100g/L.SiO in the described waterglass
2Content be 200～300g/L, modulus is 2.8～3.5.
The preparation method of fine grain NaY type molecular sieve specifically comprises the steps: in the catalyst of the present invention
A, low temperature prepare directed agents.
According to Na
2O: Al
2O
3: SiO
2: H
2The molar ratio of O=10～20: 1: 10～20: 300～400, more than 0 ℃ and under less than 15 ℃ of temperature, be preferably under 0～10 ℃ of temperature, under stirring condition, waterglass slowly joined in the high alkali deflection aluminium acid sodium solution and mix, afterwards, the constant temperature constant speed stirred 0.5～2 hour under said temperature; Then mixed liquor is enclosed in the synthesis reactor, aging 10～14 hours of static constant temperature makes directed agents; This directed agents preferably adds the water purification that accounts for directed agents weight 20%～40% before use.
B, low temperature prepare gel.
Under 0 ℃～10 ℃ and stirring condition, the directed agents of waterglass, aluminum sulfate solution, low alkali sodium metaaluminate and steps A gained is evenly mixed, the constant temperature constant speed stirred 0.5～2 hour under said temperature then; To synthesize liquid after stirring finishes and wear out 5～10 hours under 0 ℃～10 ℃ conditions of temperature, the synthetic liquid that will obtain then is static wearing out 5～10 hours under said temperature, gets gel; Wherein the molar ratio of gel is Na
2O: Al
2O
3: SiO
2: H
2O=2～4: 1: 6～12: 150～300, the wherein Al in the directed agents
2O
3Weight accounts for the middle Al that always feeds intake
2O
33wt%～the 10wt% of weight; The feeding sequence of the waterglass described in the step B, aluminum sulfate solution, low alkali aluminium acid sodium solution and steps A gained directed agents can adopt conventional feeding sequence, and preferably the order according to waterglass, aluminum sulfate solution, low alkali aluminium acid sodium solution and steps A gained directed agents adds.
The method hydro-thermal synthesizing small-grain NaY type molecular sieve of C, employing variable temperature crystallization.
The gel that step B is obtained adopts two sections alternating temperature dynamic crystallization methods in confined conditions.Describedly dynamically be meant crystallization under stirring condition.Under stirring condition, at first gel quick (generally at 3～8 ℃/minute) is warmed up under 50 ℃～90 ℃ conditions, and under this temperature thermostatic crystallization 5～10 hours, the low temperature crystallized method of this elder generation can make the quantity of small crystal nucleus in the synthetic system increase, and guarantee that crystal growth is unlikely to too fast, excessive, and can fully consume raw material in the synthetic system, and improve the output of molecular sieve, reduce synthetic cost.Crystallization temperature is improved in low temperature crystallized end back, and (generally at 3～8 ℃/minute) are warmed up under 80 ℃～120 ℃ conditions thermostatted water thermal crystallisation 5～10 hours again fast, make the molecular sieve in the synthetic system grow into suitable granule size fast.The variable temperature crystallization method can make the distribution of molecular sieve crystal framework silicon, aluminium more even simultaneously, helps improving the hydrothermal stability of molecular sieve.Two sections crystallization cool synthesis reactor after finishing fast, after filtration, washing and dry, obtain fine grain NaY type molecular sieve.
The used raw material fine grain NaY type molecular sieve character of carrier of the present invention is as follows: SiO
2/ Al
2O
3Mol ratio 4.0～6.0, average grain diameter are 100～700nm, specific surface 800m
2/ g～950m
2/ g, pore volume 0.30ml/g～0.40ml/g, relative crystallinity are 90%～130%, cell parameter is 2.462～2.470nm, Na
2O content is 8～10wt%.
The inventive method step (2), (3), (4) and (5) all can adopt the method for conventional Modified Zeolite Y to carry out.
Step in the inventive method (2) can be the ammonium salt solution of 0.1mol/L～1.0mol/L with the ammonium concentration, described ammonium salt is selected from one or more in ammonium nitrate, ammonium sulfate, ammonium chloride and the ammonium acetate, in temperature is 50～100 ℃, solvent and solute weight ratio is under 8: 1～15: 1 the condition, constant temperature is handled fine grain NaY, and the time is 0.5～1.5 hour, after filtration, repeat ammonium exchange then under these conditions, the product that obtains after filtration, dry back is stand-by.Wherein requiring the weight content of sodium oxide molybdena in the small crystal grain molecular sieve after the control ammonium exchanges is 2.5%～5.0%.
Step in the inventive method (3) is the product (NH that will obtain in the step (2)
4)
2SiF
6The aqueous solution handle, in the molecular sieve dealumination complement silicon, remove the sodium ion of equilibrium electronegativities in the molecular sieve to greatest extent.At first the molecular sieve that obtains in the step (2) is pulled an oar in the aqueous solution, solvent and solute weight ratio is 3: 1～10: 1, and temperature is 80～120 ℃, and speed of agitator is 200～400rpm; Secondly, after temperature reaches to fixed temperature, in slurry, add (NH with certain speed
4)
2SiF
6The aqueous solution adds 10～60 gram (NH according to per 100 gram Y zeolites
4)
2SiF
6Amount add (NH
4)
2SiF
6The aqueous solution, the speed of Jia Ruing is too fast simultaneously, and requires at the uniform velocity to add, and the per hour every 100gY type molecular sieve of general assurance can add 3～30 gram (NH
4)
2SiF
6, add (NH
4)
2SiF
6The aqueous solution is under 80～120 ℃ with disposed slurry in temperature, and the constant temperature constant speed stirred 0.5～5 hour, and filtration drying obtains product then.
Step of the present invention (4) is the product hydrothermal treatment consists that will obtain in the step (3) and obtaining.With the molecular sieve that obtains in the saturated steam treatment step (3), in tubular type hydrothermal treatment consists stove, add the molecular sieve that obtains in the step (3), treatment conditions: gauge pressure 0.05～0.4MPa, be preferably 0.1～0.2MPa, 500～600 ℃ of temperature, 0.5～5 hour processing time, preferred 1～3 hour;
Step of the present invention (5) molecular sieve of gained in the aluminum saline solution treatment step (4).Add aluminum saline solution in having the also airtight container of return-flow system, wherein the aluminium salinity is (with Al
3+Meter) 0.2～4.0mol/L, preferred 1.0～2.0mol/L stirs and is warmed up to 40～120 ℃, is preferably 70～100 ℃, weight ratio by aluminum saline solution and molecular sieve is 3: 1～50: 1 then, add the molecular sieve that step (4) obtains, constant temperature stirred 0.5～8 hour, preferred 1～3 hour, filter, wash, washing under 100～120 ℃ condition dry 3～6 hours then, obtains Y zeolite of the present invention till cleaning solution pH value is near neutrality.Wherein aluminium salt can be in alchlor, aluminum nitrate and the aluminum sulfate one or more in the aluminum saline solution.
Stirring described in the inventive method is to adopt conventional stirring means, generally adopts mechanical agitation.
The detailed process of carrier of hydrocracking catalyst preparation of the present invention is: small crystal grain Y-shaped molecular sieve, aluminium oxide, adhesive mixed, and extruded moulding, drying and roasting are prepared into carrier then; Wherein dry can carrying out 3～6 hours under 80 ℃～150 ℃ temperature, roasting is 500 ℃～600 ℃ roastings 2.5～6.0 hours.
The load of catalyst activity metal of the present invention, the content of tungsten (in oxide) is 15.0%～30.0%, the content of metallic nickel (in oxide) is 4.0%～8.0%; Can adopt carrying method conventional in the prior art, preferred infusion process, can be saturatedly soak, excessive soak or complexing is soaked, promptly with the solution impregnated catalyst carrier that contains required active component, soaked carrier was 100 ℃～150 ℃ dryings 1～12 hour, 450 ℃～550 ℃ roastings 2.5～6.0 hours, make final catalyst then.
The following examples are used to illustrate in greater detail Preparation of catalysts method of the present invention, but scope of the present invention is not only limited to the scope of these embodiment, and wt% represents mass percent among the present invention.
Analytical method of the present invention: specific area, pore volume and external surface area adopt the low temperature liquid nitrogen physisorphtion, relative crystallinity and cell parameter adopt x-ray diffraction method, silica alumina ratio adopts chemical method, the grain size of molecular sieve adopts the mode of SEM (SEM) to measure, and sodium content adopts plasma emission spectrometry.
Crystallization reservation degree definition: with the peak height of 5 characteristic peaks in the X-ray diffracting spectrum of Y zeolite be foundation, with the peak height of handling 5 characteristic peaks of small crystal grain Y-shaped molecular sieve that obtain through modification and divided by the peak height of 5 characteristic peaks of raw materials used NaY type molecular sieve and percentage; 5 characteristic peaks of the X-ray diffracting spectrum of Y zeolite are as follows respectively: 2 θ are the pairing characteristic peaks of 15.8,20.7,24.0,27.4 and 31.8 peak positions.
Embodiment 1
Present embodiment is a preparation raw material fine grain NaY type molecular sieve.
Used feedstock property is as follows:
High alkali deflection aluminium acid sodium: Na
2O content 291g/L, Al
2O
3Content 42g/L; Low alkali sodium metaaluminate: Na
2O content 117g/L, Al
2O
3Content 77g/L; Waterglass: SiO
2Content 250g/L, modulus 3.2; Aluminum sulfate: Al
2O
3Content 90g/L.
The preparation of LY-1:
The preparation of A, directed agents: under 10 ℃ of temperature, under stirring condition, the waterglass of 1200ml is slowly joined in the 800ml high alkali deflection aluminium acid sodium, after waterglass added, constant temperature stirred 40 minutes.Stop stirring mixed liquor is enclosed within the container, under 5 ℃ of temperature, constant temperature burin-in process 12 hours.Constant temperature finishes the back adds 667ml in mixed liquor water purification, and is stand-by as directed agents.
The preparation of B, gel: temperature is under 5 ℃, stirring condition, the low sodium metaaluminate and the 42.2ml directed agents that in the waterglass of 208ml, add 59.4ml aluminum sulfate, 62.7ml successively, the constant temperature constant speed stirred 1.5 hours then, the synthetic liquid that will obtain then is static wearing out 8 hours under said temperature, obtains gel.
C, crystallization: under stirring condition, in 20 minutes the gel in the synthesis reactor is raised to 70 ℃, constant temperature stirred crystallization 7 hours; After the low temperature crystallized end, in 20 minutes the temperature in the synthesis reactor is brought up to 110 ℃, constant temperature stirred 6 hours then.After the high temperature crystallization finishes,, and open synthesis reactor and take out synthetic good molecular sieve, after filtration, washing and dry, obtain product LY-1 fast with the cold water cooling.
The preparation of LY-2:
The preparation of A, directed agents: under 8 ℃ of temperature, under stirring condition, the waterglass of 1200ml is slowly joined in the 800ml high alkali deflection aluminium acid sodium, after waterglass added, the constant temperature constant speed stirred 40 minutes.Stop stirring mixed liquor is enclosed within the container, under 8 ℃ of temperature conditions, constant temperature burin-in process 12 hours.Constant temperature finishes the back adds 667ml in mixed liquor water purification, and is stand-by as directed agents.
The preparation of B, gel: temperature is under 2 ℃, stirring condition, in the waterglass of 208ml, add the low sodium metaaluminate of 52.7ml aluminum sulfate, 62.7ml and the directed agents of 56.3ml successively, the constant temperature constant speed stirred 1.5 hours then, the synthetic liquid that will obtain then is static wearing out 8 hours under said temperature, obtains gel.
C, crystallization: under stirring condition, in 20 minutes with synthesis reactor in the temperature of gel be raised to 80 ℃, constant temperature stirred crystallization 6 hours; After the low temperature crystallized end, in 20 minutes the temperature in the synthesis reactor is brought up to 120 ℃, constant temperature stirred 5 hours then.After the high temperature crystallization finishes,, and open synthesis reactor and take out synthetic good molecular sieve, after filtration, washing and dry, obtain product LY-2 fast with the cold water cooling.
Embodiment 2
At first raw material fine grain NaY type molecular sieve LY-1 is carried out the ammonium exchange.Compound concentration is 10 liters of 0.5mol/l aqueous ammonium nitrate solutions.Take by weighing fine grain NaY type molecular sieve 2000 grams, be dissolved in 10 liters of aqueous ammonium nitrate solutions that prepare, speed of agitator is 300rpm, stirs 1 hour at 90 ℃ of following constant temperature, filters molecular sieve then, and stays sample, analyzes Na
2O content; Repeat aforesaid operations, Na in molecular sieve
2O content reach 2.5～5wt%, obtaining dried sample number into spectrum is LNY-1.
Measure 1 liter of water purification and with 1000 the gram LNY-1 be dissolved in the water purification, the stirring that is rapidly heated, temperature is 95 ℃, speed of agitator is 300rpm.In 2 hours time, at the uniform velocity in the molecular sieve slurry, add the hexafluorosilicic acid aqueous ammonium, add 50 gram ammonium hexafluorosilicate altogether, the constant temperature constant speed stirred 2 hours then, filtered, and drying obtains production code member LNY-2.
Take by weighing the 500gLNY-2 molecular sieve and put into tubular type hydrothermal treatment consists stove, temperature programming to 570 ℃, under gauge pressure 0.2MPa, handled 2.0 hours, after hydrothermal treatment consists finished, the taking-up molecular sieve was put into and is had the flask that reflux also can be airtight, adds and contains concentration 0.9mol/L aluminum sulfate aqueous solution 2000ml, stirred 1.0 hours at 100 ℃ of following constant temperature, filter, and use the hot deionized water washing leaching cake, after 7, stop to wash with the pH value of cleaning solution.Filter cake 120 ℃ of dryings 5 hours in baking oven obtain Y zeolite of the present invention, and it numbers LNYA-1, and molecular sieve character sees Table 1.
Embodiment 3
Exchange of the ammonium of LY-2 and dealumination complement silicon with among the embodiment 2 to the processing procedure of LY-1, obtain LNY-3.
Take by weighing the 500gLNY-3 molecular sieve and put into tubular type hydrothermal treatment consists stove, temperature programming to 530 ℃, under gauge pressure 0.2MPa, handled 2.0 hours, after hydrothermal treatment consists finished, the taking-up molecular sieve was put into and is had the flask that reflux also can be airtight, adds and contains concentration 0.6mol/L aluminum sulfate aqueous solution 2000ml, stirred 1.0 hours at 100 ℃ of following constant temperature, filter, and use the hot deionized water washing leaching cake, after 7, stop to wash with the pH value of cleaning solution.Filter cake 120 ℃ of dryings 5 hours in baking oven obtain Y zeolite of the present invention, and it numbers LNYA-2, and molecular sieve character sees Table 1.
Embodiment 4
With 105.3LNYA-1 gram molecule sieve (butt 95wt%), 85.7 gram macroporous aluminium oxide (pore volume 1.0ml/g, specific area 400m
2/ g, butt 70wt%), 133.3 gram adhesives (butt 30wt%, the mol ratio of nitric acid and little porous aluminum oxide is 0.3) are put into the roller mixed grind, add water, be rolled into paste, extrusion, extrude bar 110 ℃ of dryings 4 hours, then 550 ℃ of roastings 4 hours, carrier.
Carrier is with the maceration extract room temperature dipping of tungstenic and nickel 2 hours, 120 ℃ of dryings 4 hours, 500 ℃ of roastings of temperature programming 4 hours, catalyst FHC-1, carrier and corresponding catalyst character see Table 2.
Embodiment 5
With 136.8 gram LNYA-2 molecular sieves (butt 95wt%), 42.86 gram macroporous aluminium oxide (pore volume 1.0ml/g, specific area 400m
2/ g, butt 70wt%), 133.3 gram adhesives (butt 30wt%, the mol ratio of nitric acid and little porous aluminum oxide is 0.3) are put into the roller mixed grind, add water, be rolled into paste, extrusion, extrude bar 110 ℃ of dryings 4 hours, then 550 ℃ of roastings 4 hours, carrier.
Carrier is with the maceration extract room temperature dipping of tungstenic and nickel 2 hours, 120 ℃ of dryings 4 hours, 500 ℃ of roastings of temperature programming 4 hours, catalyst FHC-2, carrier and corresponding catalyst character see Table 2.
Comparative Examples 1
Method prepares the small-grain Y zeolite among the employing patent CN1382632A, adopts the method for modifying of the embodiment of the invention 2, carries out the ammonium exchange earlier, and the ammonium hexafluorosilicate dealumination complement silicon obtains the DL-1 molecular sieve then, and character is listed in table 1.
Take by weighing the 500gDL-1 molecular sieve and put into tubular type hydrothermal treatment consists stove, temperature programming to 550 ℃, under gauge pressure 0.2MPa, handled 2.0 hours, after hydrothermal treatment consists finished, the taking-up molecular sieve was put into and is had the flask that reflux also can be airtight, adds and contains concentration 0.6mol/L aluminum sulfate aqueous solution 2000ml, stirred 1.0 hours at 100 ℃ of following constant temperature, filter, and use the hot deionized water washing leaching cake, after 7, stop to wash with the pH value of cleaning solution.Filter cake 120 ℃ of dryings 5 hours in baking oven obtain Y zeolite, and it numbers DYS-1, and molecular sieve character sees Table 1.
Comparative Examples 2
With 105.3 gram DYS-1 molecular sieves (butt 95wt%), 85.7 gram macroporous aluminium oxide (pore volume 1.0ml/g, specific area 400m2/g, butt 70wt%), 133.3 gram adhesive (butt 30wt%, the mol ratio of nitric acid and little porous aluminum oxide is 0.3) put into the roller mixed grind, add water, be rolled into paste, extrusion, extrude bar 110 ℃ of dryings 4 hours, then 550 ℃ of roastings 4 hours, carrier.
Carrier is with the maceration extract room temperature dipping of tungstenic and nickel 2 hours, 120 ℃ of dryings 4 hours, 500 ℃ of roastings of temperature programming 4 hours, catalyst DHC-1, carrier and corresponding catalyst character see Table 2.
Embodiment 6
Present embodiment has been introduced by catalyst activity evaluation result of the present invention.Estimate on the fixed bed hydrogenation experimental rig, appreciation condition is: reaction stagnation pressure 14.7MPa, hydrogen to oil volume ratio 1200: 1, volume space velocity 1.50h
-1Feedstock oil is vacuum distillate (VGO), and character is listed in table 3.Above-mentioned each routine catalyst is estimated under above-mentioned process conditions, and the evaluation result that obtains is listed in table 4.
Can be found out that by evaluation result when adopting hydrocracking catalyst of the present invention, the yield of heavy naphtha, quality etc. all are better than reference catalyst, tail oil BMCI value also is lower than the reference agent.Therefore have very high activity by hydrocracking catalyst of the present invention, and can raise productivity and improve the quality heavy naphtha and low BMCI value hydrogenation tail oil.
The character of table 1 zeolite product
| Production code member | LY-1 | LY-2 | LNYA-1 | LNYA-2 | DL-1 | DYS-1 |
| Specific surface, m 2/g | 878 | 893 | 913 | 904 | 742 | 761 |
| Pore volume, cm 3/g | 0.37 | 0.36 | 0.43 | 0.42 | 0.34 | 0.36 |
| Outer specific surface, m 2/g | 153 | 164 | 183 | 185 | 123 | 131 |
| Lattice constant, nm | 2.465 | 2.464 | 2.436 | 2.439 | 2.447 | 2.438 |
| Relative crystallinity, % | 103 | 98 | 110 | 109 | 90 | 92.4 |
| The average crystal grain granularity, nm | 400 | 350 | 400 | 400 | 150 | 1200 |
| SiO 2/Al 2O 3Mol ratio | 5.13 | 5.22 | 28.7 | 19.18 | 8.30 | 9.83 |
| Na 2O，wt％ | 8.31 | 8.56 | 0.06 | 0.05 | 0.15 | 0.12 |
| Crystallization reservation degree, % | 106.9 | 105.8 | 87 | 94.3 |
The physico-chemical property of table 2 catalyst carrier and catalyst
| Embodiment 4 | Embodiment 5 | Comparative Examples 2 | |
| Carrier is formed and character | |||
| Numbering | FHS-1 | FHS-2 | DHS-1 |
| Small crystal grain Y-shaped molecular sieve, | 50.0 | 65.0 | 50.0 |
| Macroporous aluminium oxide, wt% | 30.0 | 15.0 | 30.0 |
| Adhesive, wt% | 20.0 | 20.0 | 20.0 |
| Pore volume, ml/g | 0.53 | 0.48 | 0.50 |
| Specific area, m 2/g | 589 | 638 | 537 |
| Catalyst is formed and character | |||
| Numbering | FHC-1 | FHC-2 | DHC-1 |
| ?WO 3，wt％ | 21.46 | 22.40 | 21.12 |
| ?NiO，wt％ | 5.76 | 6.40 | 6.09 |
| Pore volume, ml/g | 0.38 | 0.35 | 0.36 |
| Specific area, m 2/g | 426 | 449 | 385 |
Table 3 feedstock oil main character
| Feedstock oil | Vacuum distillate |
| Density (20 ℃), kg/m 3 | 920.6 |
| Boiling range, ℃ | |
| IBP/10％ | 328/413 |
| 30％/50％ | 450/471 |
| 70％/90％ | 493/522 |
| 95％/EBP | 534/545 |
| Nitrogen, μ g/g | 1575 |
| Carbon, wt% | 85.25 |
| Hydrogen, wt% | 11.96 |
Table 4 catalyst comparative evaluation result
Claims (21)
1. a hydrocracking catalyst comprises hydrogenation active metals component and the carrier of being made up of small-grain Y molecular sieve and aluminium oxide, and wherein said small crystal grain Y-shaped molecular sieve character is as follows: SiO
2/ Al
2O
3Mol ratio 10.0～120.0, average grain diameter are 100～700nm, and cell parameter is 2.436～2.445nm, sodium oxide molybdena weight content≤0.1wt%, specific surface 750m
2/ g～980m
2/ g, pore volume 0.30ml/g～0.50ml/g, relative crystallinity are 90%～130%, crystallization reservation degree is greater than 95%.
2. according to the described hydrocracking catalyst of claim 1, it is characterized in that the crystallization reservation degree 98%～115% of described small crystal grain Y-shaped molecular sieve.
3. according to the described hydrocracking catalyst of claim 1, it is characterized in that described small crystal grain Y-shaped molecular sieve character is as follows: SiO
2/ Al
2O
3Mol ratio 15.0～40.0, average grain diameter are 300～500nm, and specific area is 850～950m
2/ g, relative crystallinity are 100%～130%.
4. according to the described hydrocracking catalyst of claim 1, it is characterized in that described hydrogenation active metals is the metal of group vib and group VIII, the group vib metal is molybdenum and/or tungsten, and the metal of group VIII is cobalt and/or nickel; In the weight of catalyst, the group vib metal is 15.0%～30.0% in the content of oxide, and the group VIII metal is 4.0%～8.0% in the content of oxide, and the content of carrier is 62.0%～81.0%.
5. according to claim 1 or 4 described carrier of hydrocracking catalyst, it is characterized in that in the described hydrocracking catalyst, in the weight of catalyst carrier, the content of Y zeolite be 30%～70% and the content of aluminium oxide be 30%～70%.
6. according to the described hydrocracking catalyst of claim 1, it is characterized in that described hydrocracking catalyst character is as follows: specific area is 330～480m
2/ g, pore volume are 0.32～0.50ml/g.
7. the preparation method of the arbitrary described hydrocracking catalyst of claim 1～6 comprises the steps:
With small crystal grain Y-shaped molecular sieve, aluminium oxide and adhesive mechanical mixture, moulding, catalyst carrier is made in drying and roasting then; Described catalyst carrier supported active metal component, drying and roasting obtain catalyst; Wherein said small crystal grain Y-shaped molecular sieve comprises being prepared as follows step:
(1) preparation of fine grain NaY type molecular sieve;
(2) the fine grain NaY type molecular sieve with step (1) gained is prepared into little crystal grain NH
4NaY;
(3) with (NH
4)
2SiF
6In the aqueous solution to the little crystal grain NH of step (2) gained
4NaY carries out dealumination complement silicon to be handled;
(4) step (3) gained Y zeolite is carried out hydrothermal treatment consists;
(5) with the molecular sieve of aluminum saline solution treatment step (4) gained, drying and obtain small crystal grain Y-shaped molecular sieve then;
Wherein the preparation method of fine grain NaY type molecular sieve is as follows in the step (1):
A, preparation directed agents: more than 0 ℃ and under, high alkali deflection aluminium acid sodium solution and waterglass are mixed,, static aging 10～14 hours, make directed agents then more than 0 ℃ and under less than 15 ℃ temperature less than 15 ℃ temperature;
B, preparation gel: under 0 ℃～10 ℃ temperature, the prepared directed agents of waterglass, aluminum sulfate solution, low alkali aluminium acid sodium solution and steps A is mixed, the synthetic liquid that will obtain then is static wearing out 5～10 hours under said temperature, obtains gel; The Al in the directed agents wherein
2O
3Weight accounts for the middle Al that always feeds intake
2O
33wt%～the 10wt% of weight;
C, crystallization: the gel that step B is obtained hydrothermal crystallizing 5～10 hours under 50 ℃～90 ℃ and stirring condition, heat up then, hydrothermal crystallizing 5～10 hours again under 80 ℃～120 ℃ and stirring condition, after the crystallization after filtration, washing, drying, obtain fine grain NaY type molecular sieve.
8. according to the described preparation method of claim 7, it is characterized in that described high alkali deflection aluminium acid sodium solution of steps A and waterglass are by Na
2O: Al
2O
3: SiO
2: H
2The mol ratio of O=10～20: 1: 10～20: 300～400 feeds intake; The described waterglass of step B, aluminum sulfate solution, low alkali aluminium acid sodium solution and the prepared directed agents of steps A are pressed Na
2O: Al
2O
3: SiO
2: H
2The mol ratio of O=2～4: 1: 6～12: 150～300 feeds intake.
9. according to the described preparation method of claim 7, it is characterized in that in the steps A that with after mixing in waterglass and the high alkali deflection aluminium acid sodium solution, under mixing temperature, constant temperature stirred 0.5～2 hour, wore out then.
10. according to the described preparation method of claim 7, after it is characterized in that among the step B that directed agents with waterglass, aluminum sulfate solution, low alkali aluminium acid sodium solution and steps A gained mixes, under mixing temperature, constant temperature stirred 0.5～2 hour, wore out then.
11. according to the described preparation method of claim 7, when it is characterized in that the described preparation directed agents of steps A, the raw material mixing temperature is 0 ℃～10 ℃, aging temperature is 0 ℃～10 ℃.
12., it is characterized in that Na in the described high alkali deflection aluminium acid sodium solution of steps A according to the described preparation method of claim 7
2O content is 260～320g/L, Al
2O
3Content is 30～50g/L; SiO in steps A and the described waterglass of step B
2Content be 200～300g/L, modulus is 2.8～3.5; Na in the described low alkali aluminium acid sodium solution of step B
2O content is 100～130g/L, Al
2O
3Content is 60～90g/L; Al in the described aluminum sulfate solution of step B
2O
3Content be 80～100g/L.
13., it is characterized in that steps A gained directed agents adds the water purification that accounts for directed agents weight 20%～40% before use according to the described preparation method of claim 7.
14. according to the described preparation method of claim 7, the feeding sequence that it is characterized in that the waterglass described in the step B, aluminum sulfate solution, low alkali aluminium acid sodium solution and steps A gained directed agents is the order adding according to waterglass, aluminum sulfate solution, low alkali aluminium acid sodium solution and steps A gained directed agents.
15. according to the described preparation method of claim 7, it is characterized in that step B gained gel is warmed up to 50 ℃～90 ℃ with 3～8 ℃/minute, after first section crystallization, be warmed up to 80 ℃～120 ℃ with 3～8 ℃/minute and carry out second section crystallization.
16. according to the described preparation method of claim 7, it is characterized in that step (2) process is as follows: adopting ammonium concentration is the ammonium salt solution of 0.1mol/L～1.0mol/L, in temperature is 50～100 ℃, solvent and solute weight ratio is under 8: 1～15: 1 the condition, constant temperature is handled fine grain NaY, time is 0.5～1.5 hour, after filtration, repeat the ammonium exchange then under these conditions, the product that obtains after filtration, dry back is stand-by, and wherein requiring the weight content of sodium oxide molybdena in the small crystal grain molecular sieve after the exchange of control ammonium is 2.5%～5.0%; Described ammonium salt is one or more in ammonium nitrate, ammonium sulfate, ammonium chloride and the ammonium acetate.
17. according to the described preparation method of claim 7, it is characterized in that step (3) process is as follows: earlier the molecular sieve that obtains in the step (2) is pulled an oar in the aqueous solution, liquid-solid (weight) than being 3: 1～10: 1, temperature is 80～120 ℃, and speed of agitator is 200～400rpm; After temperature reaches to fixed temperature, add 10～60 gram (NH according to per 100 gram Y zeolites
4)
2SiF
6Amount, add 3～30 gram (NH with every 100gY type molecular sieve per hour
4)
2SiF
6Speed in slurry, add (NH
4)
2SiF
6The aqueous solution, adding with disposed slurry is under 80～120 ℃ in temperature, and the constant temperature constant speed stirred 0.5～5 hour, and filtration drying obtains final product then.
18., it is characterized in that the described hydrothermal treatment consists condition of step (4) is as follows: gauge pressure 0.05～0.4MPa, 500～600 ℃ of temperature, 0.5～5 hour processing time according to the described preparation method of claim 7.
19. according to the described preparation method of claim 7, the process that it is characterized in that the described molecular sieve with gained in the aluminum saline solution treatment step (4) of step (5) is as follows: add aluminum saline solution in having return-flow system and airtight container, wherein the aluminium salinity is with Al
3+Count 0.2～4.0mol/L, stir and be warmed up to 40～120 ℃, the weight ratio by aluminum saline solution and molecular sieve is 3: 1～50: 1 then, the molecular sieve that adds step (4) gained, constant temperature stirred 0.5～8 hour, filtered, washing under 100～120 ℃ condition dry 3～6 hours then; Wherein aluminium salt is one or more in alchlor, aluminum nitrate and the aluminum sulfate.
20. according to the described preparation method of claim 7, it is characterized in that drying and roasting condition after the described carrier of hydrocracking catalyst moulding are as follows: drying was carried out 3～6 hours under 80 ℃～150 ℃ temperature, and roasting is 500 ℃～600 ℃ roastings 2.5～6.0 hours; Drying condition behind the described catalyst carrier supported active metal component is as follows: 100 ℃～150 ℃ dryings 1～12 hour, roasting condition was as follows: 450 ℃～550 ℃ roastings 2.5～6.0 hours.
21. the arbitrary described hydrocracking catalyst of claim 1～6 is used in hydrocracking process, be specially adapted to the hydrocracking process of more producing chemical industry raw material, its hydrocracking operating condition is as follows: reaction temperature is 340～420 ℃, stagnation pressure 8～17MPa, hydrogen to oil volume ratio 600～1500, volume space velocity 0.6～2.5h during liquid
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| CN103100400A (en) * | 2011-11-09 | 2013-05-15 | 中国石油化工股份有限公司 | Preparation method of hydrocracking catalyst |
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|---|---|---|---|---|
| US5073530A (en) * | 1989-05-10 | 1991-12-17 | Chevron Research And Technology Company | Hydrocracking catalyst and process |
| CN1064929C (en) * | 1996-10-09 | 2001-04-25 | 中国石油化工集团公司抚顺石油化工研究院 | High silicon high crystallinity Y type molecular sieve and its preparing method |
| CN100443407C (en) * | 2004-12-09 | 2008-12-17 | 中国石油天然气股份有限公司 | High-silica-alumina-ratio small-crystal-grain NaY molecular sieve |
| CN101450320B (en) * | 2007-12-04 | 2011-04-06 | 中国石油化工股份有限公司抚顺石油化工研究院 | Hydrocracking catalyst containing Y molecular sieve and preparation method thereof |
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