Embodiment
The detection method of the stamp deviation that the present technique scheme is provided below in conjunction with accompanying drawing and a plurality of embodiment is described further.
A kind of stamp method that present technique scheme first embodiment provides, said stamp method can be applied to the stamp base material is jumped the detection of the deviation of dashing, and this stamp method comprises step:
See also Fig. 1, the first step provides punching mould 100.
Punching mould 100 comprises first punch die 110, second punch die 120 and the 3rd punch die 130 that sets gradually.First punch die 110 is used to form first test pattern, and second punch die 120 is used to form product pattern, and the 3rd punch die 130 is used to form second test pattern.
In the present embodiment, first punch die 110 has equal diameters and the equal angles setting of four cross sections for circular 111, four first punching pines 111 of four first punching pines, and promptly four first punching pin 111 centers are symmetrical set.The 3rd punch die 130 has a cross section and is the second circular punching pin 131.The center of each first punching pin 111 and the distance of symmetrical centre are equal to radius, first punching pin, 111 radiuses and the off normal tolerance sum of second punching pin 131.Said off normal tolerance can confirm according to the precision of actual fabrication circuit board, its can for ± 0.05 millimeter, ± 0.07 millimeter or be ± 0.10 millimeter.First punching pin 111 can equate with the diameter of second punching pin 131, also can not wait.
Second step saw also Fig. 2, and stamp base material 200 is provided.Stamp base material 200 can be coverlay etc.Stamp base material 200 comprises a plurality of product area and the non-product area of alternately arranging that are provided with along its length direction, and the line at the center of the center of first punch die 110 and the 3rd punch die 130 is parallel to the length direction of stamp base material 200.In the present embodiment; Stamp base material 200 comprises the non-product area of the first non-product area 210 that is arranged in order, first product area 220, second 230, second product area 240; Promptly first product area 220 is between the first non-product area 210 and the second non-product area 230, and second product area 240 is adjacent with the second non-product area 230.The size of first product area 220 and second product area 240 and second punch die 120 big or small corresponding, the size of first non-product area 210, the second non-product area 230 is big or small corresponding with first punch die 110 and the 3rd punch die 130.
The 3rd step; Consult Fig. 3; Utilize 100 pairs of stamp base materials of punching mould 200 to carry out the stamp first time; So that first punch die 110 forms first product pattern, 221, the second punch dies 130 at second non-product area 230 formation second test pattern 260 at first non-product area 210 formation first test pattern 250, the second punch dies 120 of stamp base material 200 in first product area 220.
The first non-product area 210 of first punch die 110 of punching mould 100 and stamp base material 200 is corresponding; Second punch die 120 is corresponding with first product area 220 of stamp base material 200, and the second non-product area 230 of the 3rd punch die 130 and stamp base material 200 is corresponding.Punching mould 100 is under the effect of stamp board (figure does not show) pressure; The first non-product area 210 at stamp base material 200 forms first test pattern 250; First product area 220 of stamp base material 200 forms first product pattern 221, and the second non-product area 230 of stamp base material 200 forms second test pattern 260.In the present embodiment, first test pattern 250 is the circular hole that 4 center symmetries and equal angles uniformly-spaced are provided with, and the symmetrical centre of 4 circular holes is defined as the center of first test pattern 250.Second test pattern 260 is a circular hole, and the center of circle of this circular hole is defined as the center of second test pattern 260.The spacing at the center of the center of first test pattern 250 and second test pattern 260 is defined as the distance between first test pattern 250 and second test pattern 260.
The 4th step; Consult Fig. 3; Move the stamp base material 200 behind the stamp for the first time along the direction of the line of centres of the center and the 3rd punch die 130 that are parallel to first punch die 110; Move the preceding first non-product area 210 positions so that second product area 230 of the stamp base material 200 after moving is positioned at, second product area 240 of the stamp base material 200 after moving is positioned at the position of moving preceding first product area 220 places.
In the present embodiment; The line at the center of the center of first punch die 110 and the 3rd punch die 130 is parallel to the length direction of stamp base material 200; Move the stamp base material 200 behind the stamp for the first time along the direction of the line of centres of center that is parallel to first punch die 110 and the 3rd punch die 130; And the distance that makes stamp base material 200 move equates with the distance of second test pattern 260 with first test pattern 250; Thereby make and move the preceding first non-product area 210 positions that second product area 240 of the stamp base material 200 after moving is positioned at the position of moving preceding first product area 220 places so that second product area 230 of the stamp base material 200 after moving is positioned at.
The 5th step; Consult Fig. 4; Utilize the stamp base material 200 after 100 pairs of punching moulds move to carry out the stamp second time; So that first punch die 110 forms first test pattern, 250, the second punch dies 120 at second product area, 240 formation, second product pattern 241 in the second non-product area 230 of stamp base material 200.
Through in the last step to the moving of stamp base material 200, make the second non-product area 230 of win punch die 110 and stamp base material 200 corresponding, second punch die 120 is corresponding with second product area 240 of stamp base material 200.Under the effect of the pressure of stamp board, first punch die 110 forms first test pattern, 250, the second punch dies 120 in the second non-product area 230 and forms second product pattern 241 in second product area 240.And stamp second test pattern 260 that forms and first test pattern 250 that the second time, stamp formed overlaps for the first time.
The 6th step; According to detecting the stamp base material 200 second non-product area relative position relation of first test pattern 250 that forms of second test pattern 260 that forms of stamp and stamp for the second time for the first time, thereby whether the deviation of second product pattern 241 that first product pattern 221 that forms in first product area 220 when judging stamp for the first time forms in second product area 240 during with stamp for the second time satisfies the requirement of off normal tolerance.
In the present embodiment, the relative position relation of first test pattern 250 that the mode that can adopt range estimation forms in the second non-product area 240 during with stamp for the second time second test pattern 260 that forms in the second non-product area 240 during stamp the first time detects.See also Fig. 3; When the first time stamp when for the second time the deviation of stamp satisfies requiring of off normal tolerance; A circular hole of second test pattern 260 of stamp formation for the first time is non-intersect with 250 4 circular holes of first resolution chart of stamp formation for the second time, and promptly four circular holes of first test pattern 250 of stamp formation for the second time are around a circular hole of second test pattern 260 that stamp the forms first time.
See also Fig. 5 and Fig. 6; When the first time stamp when for the second time the deviation of stamp does not satisfy requiring of off normal tolerance, one or more in 250 4 circular holes of first resolution chart of forming of circular hole of second test pattern 260 that forms of stamp and stamp for the second time intersects for the first time.Certainly, for the first time a circular hole of second test pattern 260 that forms of stamp can not satisfy the off normal tolerance in the middle of not being positioned at four circular holes of first test pattern 250 that stamp for the second time forms yet.
Be appreciated that the stamp base material 200 that present embodiment provides can comprise a plurality of product area that are arranged alternately and non-product area, thereby detect the requirement whether deviation between the product pattern that adjacent two product area form satisfies the off normal tolerance.For example; Also make the 3rd non-product area be positioned at the second non-product area position of the stamp base material before moving during stamp base material 200 after moving stamp for the first time; Utilize said punching mould that the stamp base material 200 after moving is carried out the second time during stamp; Also form second test pattern in the 3rd non-product area; Said stamp method also comprises step after the 3rd non-product area forms second test pattern: the line direction along the center of the center and second punch die that are parallel to first punch die moves the stamp base material; Make that moving three products zone, back is positioned at the position of moving preceding second product area, the 3rd non-product area after moving is positioned at the position of moving the preceding second non-product area place; Utilize punching mould that the stamp base material is carried out stamp for the third time, make second punch die form the three products pattern, make the punch die of winning form first test pattern in the 3rd non-product area in the three products zone; Detect stamp for the second time at second test pattern that the 3rd non-product area forms and the relative position of stamp between first test pattern that the 3rd non-product area forms for the third time, thereby whether second product pattern that forms in second product area when judging stamp for the second time satisfies the requirement of off normal tolerance during with stamp for the third time in the deviation of the three products pattern of the regional formation of three products.
A kind of stamp method that present technique scheme second embodiment provides, this method can be applied to rotate the detection of off normal tolerance behind the stamp.
See also Fig. 7, the first step provides punching mould 300.
Punching mould 300 comprises first punch die 310, second punch die 320 and the 3rd punch die 330.First punch die 310 is used to form first test pattern, and second punch die 320 is used to form product pattern, and the 3rd punch die 330 is used to form second test pattern, and first punch die 310 and the 3rd punch die 330 are about the setting that is centrosymmetric of the center of punching mould 300.
In the present embodiment, first punch die 310 has equal diameters and the equal angles setting of four cross sections for circular 311, four first punching pines 311 of four first punching pines, and promptly four first punching pin 311 centers are symmetrical set.The 3rd punch die 330 has a cross section and is the second circular punching pin 331.The center of each first punching pin 311 and the distance of symmetrical centre are equal to radius, first punching pin, 311 radiuses and the off normal tolerance sum of second punching pin 331.Said off normal tolerance can confirm according to the precision of actual fabrication circuit board, its can for ± 0.05 millimeter, ± 0.07 millimeter or be ± 0.10 millimeter.First punching pin 311 can equate with the diameter of second punching pin 331, also can not wait.
See also Fig. 8, stamp base material 400 is provided.Stamp base material 400 can be coverlay etc.Stamp base material 400 comprises the first non-product area 410, first product area, 420, the second non-product area 430 and second product area 440 that is arranged in order.First product area 420 and second product area 440 are between the first non-product area 410 and the second non-product area 430, and first product area 420 and second product area 440 are symmetrical set about stamp base material 400 centers.The size of first product area 420 is big or small corresponding with second punch die 320, and the size of first non-product area 410, the second non-product area 430 is big or small corresponding with first punch die 310 and the 3rd punch die 330.
The 3rd step; See also Fig. 9; Utilize 300 pairs of stamp base materials of punching mould 400 to carry out the stamp first time; So that first punch die 310 forms first product pattern, 421, the three punch dies 330 at second non-product area 430 formation second test pattern 460 at first non-product area 410 formation first test pattern 450, the second punch dies 320 of stamp base material 300 in first product area 420.
The first non-product area 410 of first punch die 310 of punching mould 300 and stamp base material 400 is corresponding; Second punch die 320 is corresponding with first product area 420 of stamp base material 420, and the second non-product area 430 of the 3rd punch die 330 and stamp base material 400 is corresponding.Punching mould 300 is under the effect of stamp board (figure does not show) pressure; The first non-product area 410 at stamp base material 400 forms first test pattern 450; First product area 420 of stamp base material 400 forms first product pattern 421, and the second non-product area 430 of stamp base material 400 forms second test pattern 460.In the present embodiment, first test pattern 450 is the circular hole that four center symmetries and equal angles uniformly-spaced are provided with, and the symmetrical centre of 4 circular holes is defined as the center of first test pattern 450.Second test pattern 460 is a circular hole, and the center of circle of this circular hole is defined as the center of second test pattern 460.
The 4th step; See also Figure 10; Make stamp base material 400 behind the stamp for the first time in the plane at its place around the center of punching mould 300 the Rotate 180 degree; So that being positioned at, the first non-product area 410 of the stamp base material 200 after rotating moves the preceding second non-product area 430 positions; The second non-product area 430 of the stamp base material 400 after moving is positioned at the position of moving the preceding first non-product area 410 places, moves the position that back second product area 440 is positioned at moving preceding first product area 420 places.
The 5th step; See also Figure 10; Utilize the stamp base material 400 after 300 pairs of punching moulds move to carry out the stamp second time; So that first punch die 310 forms second product pattern, 422, the three punch dies 330 at first non-product area 410 formation second test pattern 460 at second non-product area 430 formation first test pattern 450, the second punch dies 320 of stamp base material 400 in product area 420.
Through in the last step to the rotation of stamp base material 400; Make the second non-product area 430 of win punch die 310 and stamp base material 400 corresponding; Second punch die 320 is corresponding with second product area 440 of stamp base material 400, and the first non-product area 410 of second punch die 330 and stamp base material 400 is corresponding.Under the effect of the pressure of stamp board, first punch die 310 forms first test pattern, 450, the second punch dies 120 in the second non-product area 430 and forms second product pattern 422 in second product area 440.And; Stamp second test pattern 260 that forms and first test pattern 250 that the second time, stamp formed overlaps for the first time; First test pattern 250 of stamp formation for the first time overlaps with second test pattern 260 of stamp formation for the second time, first product pattern 421 of stamp formation for the first time and second product pattern, the 441 centers symmetry of stamp formation for the second time.
The 6th step; The relative position of first test pattern 450 that the relative position of first test pattern 450 that forms when detecting second test pattern 460 that stamp base material 400 forms during stamp in the first non-product area 410 for the first time with stamp for the second time and second test pattern 460 that forms in the second non-product area 420 during stamp for the first time form in the second non-product area 420 during with stamp for the second time, thus whether the deviation of second product pattern 441 that first product pattern 421 that forms in first product area 420 when judging stamp for the first time forms in second product area 440 during with stamp for the second time satisfies the requirement of off normal tolerance.
In the present embodiment, first test pattern 450 that the mode that can adopt range estimation forms second test pattern 460 that first time of forming, stamp formed and stamp for the second time and for the first time the relative position relation of second test pattern 460 that forms of first test pattern 450 that forms of stamp and stamp for the second time detect.When the first time stamp when for the second time the deviation of stamp satisfies requiring of off normal tolerance; A circular hole of second test pattern 460 of stamp formation for the second time is all non-intersect with 450 4 circular holes of first resolution chart of stamp formation for the first time, and promptly four circular holes of first test pattern 450 of stamp formation for the second time are around a circular hole of second test pattern 460 that stamp the forms first time; And a circular hole of second test pattern 460 of stamp formation for the first time is all non-intersect with four circular holes of first test pattern 450 of stamp formation for the second time.
Deviation when not satisfying requiring of off normal tolerance when second product pattern 460 that first product pattern 450 that stamp forms forms with the stamp for the second time first time; For the second time at least one in 450 4 circular holes of second resolution chart of forming of circular hole of second test pattern 460 that forms of stamp and stamp for the first time intersects, and at least one intersects in four circular holes of first test pattern 450 that forms of circular hole of second test pattern 460 that forms of stamp and stamp for the second time for the first time.Not being positioned at when second test pattern that twice stamp forms in the middle of four circular holes of first test pattern of twice formation also is not satisfy tolerance.
In the present technique scheme, the shape of first punching pin of first punch die and the second punching pin cross section of second punch die also is not limited to the circle that present embodiment provides, and it also can be shapes such as regular polygon.The number of first punching pin also is not limited to 4, and they also can be for 3 or more than 4.In addition, first punch die can include only a punching pin, and second punch die comprises a plurality of punching pines.
The detection method of the stamp deviation that the present technique scheme provides; Only need to reach the punch die with corresponding second test pattern of first test pattern at the punching mould setting and first test pattern; Concern and detect successively carrying out first test pattern that stamp forms position for twice, thereby just whether the deviation between twice stamp of decidable satisfies the requirement of off normal tolerance with second test pattern.The deviation detecting method of present technique scheme can prevent that the stamp product that the off normal tolerance does not meet the demands from flowing in the follow-up procedure for producing, and has the advantages that processing procedure is simple and be convenient to operate.
It is understandable that, for the person of ordinary skill of the art, can make other various corresponding changes and distortion by technical conceive according to the present invention, and all these change the protection range that all should belong to claim of the present invention with distortion.