CN102042871A - Aluminum foil test method for performance of ultrasonic cleaner - Google Patents

Aluminum foil test method for performance of ultrasonic cleaner Download PDF

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Publication number
CN102042871A
CN102042871A CN 201010514993 CN201010514993A CN102042871A CN 102042871 A CN102042871 A CN 102042871A CN 201010514993 CN201010514993 CN 201010514993 CN 201010514993 A CN201010514993 A CN 201010514993A CN 102042871 A CN102042871 A CN 102042871A
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aluminium foil
corrosion
cavitation
testing
area
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孙俊忠
张海鹏
顾明涛
鄢英
刘金辉
李嘉
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PLA Navy Submarine College
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PLA Navy Submarine College
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Abstract

The invention belongs to the technology of testing ultrasonic cleaning performance, and particularly relates to an aluminum foil test method for the performance of an ultrasonic cleaner. The method comprises the following steps of: putting a plurality of aluminum foils into a cleaning tank containing cleaning solution at different angles, and performing cavitation corrosion on the aluminum foils by ultrasonic waves generated by a transducer within a certain time period; performing image analysis on the aluminum foils subjected to the cavitation corrosion, and evaluating the cavitation strength of the ultrasonic waves by using a corrosion area ratio of the aluminum foils, namely a greater corrosion area ratio indicates a higher cavitation strength of the ultrasonic waves; and evaluating the distribution condition of the strength of the ultrasonic waves according to the distribution uniformity of corrosion holes of the aluminum foils, namely a smaller distribution uniformity of the corrosion holes indicates a lower distribution uniformity of the strength of the ultrasonic waves. By the method for testing the aluminum foils, the functions of the study of the time response, the selection of the frequency mode of action, the study of temperature characteristics and the like of the ultrasonic cleaner can be realized, so the method provides effective data support and experiment verification for performance parameters of the ultrasonic cleaner.

Description

The aluminium foil method of testing of supersonic wave cleaning machine performance
Technical field
The invention belongs to ultrasonic cleaning performance test technology, be specifically related to a kind of aluminium foil method of testing of supersonic wave cleaning machine performance.
Background technology
Ultrasonic cleaning has the characteristics such as cleanliness factor height, cleaning speed be fast of cleaning.Particularly to blind hole and various complex geometric shapes object, exclusive other cleaning means of supersonic wave cleaning machine clean effect that is beyond one's reach.But different cleaning objects, different application scenarios are often to supersonic wave cleaning machine performance demands difference.Under many situations, the performance parameter of the supersonic wave cleaning machine of design is not easy to verify with the practical application object.For example, for the equipment component of some Aeronautics and Astronautics, military field,, may cause infringement difficult to the appraisal if be directly used in the supersonic wave cleaning machine performance verification of primary design.Therefore, need to seek the alternative method of some science on the engineering, verify whether the supersonic wave cleaning machine performance parameter of design is reasonable.
Ultrasound wave can make pressure in the medium shown in Fig. 1 curve A, is that alternate is made at the center with the static pressure.If increase ultrasonic intensity, also along with increasing shown in Fig. 1 curve B, ultrasonic intensity increases to a certain degree pressure amplitude, can produce negative pressure shown in Fig. 1 shade.Can produce tearing power at negative pressure region liquid, the vacuum cavity of formation can increase rapidly; But when leaving negative pressuren zone, the force of compression of back can make bubble closed suddenly again, produces powerful impact and involves local High Temperature High Pressure, and Here it is " cavitation effect ".The surge pressure that produces when bubble collapses in the cavitation effect can smash dirt and they are scattering in the cleaning fluid.Frequency of ultrasonic is very high, and the cavitation of generation can reach 2-4 ten thousand times/second, even complex-shaped workpiece inside as long as can touch solution, just can be cleaned completely.
Aluminium foil is a kind of flexible metal aluminium of being made through repeatedly rolling by the technical pure aluminium sheet, with its good moisture resistance, fresh-keeping property, light-proofness, corrosion stability etc., occupies critical role in wrappage.The thickness of Packaging Aluminum Foil below 0.2mm, facts have proved that all thickness is that the aluminium foil of 9~12 μ m is the most practical composite packaging aluminium.Aluminium foil quality softness, when placing supersonic wave cleaning machine, under hyperacoustic cavitation effect effect, aluminium foil many apertures that can be corroded out, action time is long more, and it is big more that aperture can become gradually.Aluminium foil surface has argenteous metallic luster, in general photoenvironment, can significantly set off out the aperture on the aluminium foil.Therefore, aluminium foil can be tested the state and the impact effect of the inner cavitation effect of supersonic wave cleaning machine easily, thereby determines the cleaning performance of supersonic wave cleaning machine accurately.Common aluminium foil corrosion degree evaluation method is that the aluminium foil of ultrasonic cavitation corrosion is weighed, and with the weight change of aluminium foil before and after the corrosion effect of ultrasound wave effect is carried out quantitative test.But weight method is subjected to the influence in uneven thickness of aluminum foil material bigger, and can only embody the speed speed of corrosion.
Summary of the invention
The objective of the invention is to needs, a kind of aluminium foil method of testing of supersonic wave cleaning machine performance is provided, thereby provide active data support and experimental verification for the design of the performance parameter of supersonic wave cleaning machine at the supersonic wave cleaning machine performance test.
Technical scheme of the present invention is as follows: a kind of aluminium foil method of testing of supersonic wave cleaning machine performance, this method places many aluminium foils the rinse bath of supersonic wave cleaning machine with different angles, splendid attire cleaning fluid in the rinse bath, the ultrasound wave that is produced within a certain period of time by transducer carries out cavitation corrosion to aluminium foil; Aluminium foil behind the cavitation corrosion is carried out graphical analysis, recently estimate hyperacoustic cavitation intensity by the corroded area of aluminium foil, corroded area is stronger more than big more cavitation intensity; Estimate the distribution situation of ultrasonic intensity by the corrosion aperture distribution consistency degree of aluminium foil, corrosion aperture distribution consistency degree is more little, and the distribution of ultrasonic intensity is even more.
Further, the aluminium foil method of testing of aforesaid supersonic wave cleaning machine performance, wherein, described corroded area is than the cavitation corrosion area that is meant every aluminium foil and the ratio of whole area; Described corrosion aperture distribution consistency degree is meant every aluminium foil is divided into a plurality of fritter areas, the variance of the corroded area ratio of all fritter areas.
Further, the aluminium foil method of testing of aforesaid supersonic wave cleaning machine performance, wherein, the described placement angle of many aluminium foils of rinse bath that places comprises horizontal positioned, vertical placement, the oblique 45 ° of placements in a left side and four kinds of modes of right oblique 45 ° of placements at least; Many aluminium foils are tested corroded area ratio, the corrosion aperture distribution consistency degree averaged that obtains.
Further, the aluminium foil method of testing of aforesaid supersonic wave cleaning machine performance wherein, is carried out graphical analysis to the aluminium foil behind the cavitation corrosion and is adopted computer image processing technology.
Further, the aluminium foil method of testing of aforesaid supersonic wave cleaning machine performance wherein, determines that the method for the corrosion aperture distribution consistency degree of aluminium foil comprises the steps:
(1) earlier the aluminium foil that is subjected to cavitation corrosion is carried out photosampling, obtain original image;
(2) image is carried out pre-service and area morphological analysis;
(3) useful area with image is divided into a plurality of fritters, counts aluminium foil area A that erode or the corrosion fold at each small images I1, and the area A of aluminium foil remainder I2
(4) the cavitation corrosion area that calculates each fritter compares K i=A I1/ (A I1+ A I2);
(5) the cavitation corrosion area of obtaining all fritters compares K iVariance as corrosion aperture distribution consistency degree.
Further, the aluminium foil method of testing of aforesaid supersonic wave cleaning machine performance, wherein, under the condition of identical rinse liquid temperature, cleaning frequency, power, adopt the different time that aluminium foil is carried out cavitation corrosion, aluminium foil behind the different time cavitation corrosion is carried out graphical analysis, obtain ultrasonic cleaning effect rule over time.
Further, the aluminium foil method of testing of aforesaid supersonic wave cleaning machine performance wherein, is having under the situation of frequency sweep and no frequency sweep aluminium foil is carried out cavitation corrosion, aluminium foil behind two kinds of situation cavitation corrosions is carried out graphical analysis, obtain the influence of frequency sweep the ultrasonic cleaning effect.
Further, the aluminium foil method of testing of aforesaid supersonic wave cleaning machine performance, wherein, under identical cleaning frequency, power, the condition of cavitation corrosion time, adopt different rinse liquid temperatures that aluminium foil is carried out cavitation corrosion, aluminium foil behind the different rinse liquid temperature cavitation corrosions is carried out graphical analysis, obtain the Changing Pattern of ultrasonic cleaning effect with rinse liquid temperature.
Beneficial effect of the present invention is as follows: the present invention is directed to the problem that many occasions are difficult to verify and test supersonic wave cleaning machine performance parameter design rationality, proposed the aluminium foil method of testing of system and the area evaluation method of aluminium foil corrosion degree.Aluminium foil method of testing provided by the present invention can realize the time response research of supersonic wave cleaning machine, and the frequency effect mode is selected and temperature characterisitic research, for the design of the performance parameter of supersonic wave cleaning machine provides active data support and experimental verification.
Description of drawings
Fig. 1 is certain any stressed change curve in the cleaning fluid;
Fig. 2 is aluminium foil modes of emplacement synoptic diagram in the ultrasonic cleaning machine;
Fig. 3 is the aluminium foil cavitation corrosion aperture degree Flame Image Process process flow diagram that is evenly distributed.
Embodiment
Below in conjunction with drawings and Examples the present invention is described in detail.
As shown in Figure 2, the ultrasonic cleaning machine mainly is made up of ultrasonic generator 1, ultrasonic transducer 2 and rinse bath 3.When cleaning workpiece, cleaning fluid is put into rinse bath, in groove, act on ultrasound wave, cleaning fluid can adopt ss-25 motor cleaning fluid usually, or the cleaning fluid product of other type.After ultrasonic generator converts the alternating current of 50Hz to superaudio (such as 44KHz) electric oscillation signal, by output cable it is flowed to the ultrasonic transducer of bottom of rinse bath, be the superaudio mechanical vibration with superaudio electric oscillation conversion of signals and be emitted in the cleaning fluid by transducer.Rinse bath is the container that holds cleaning fluid and be cleaned object.It is smooth that the present invention gets surfacing, and the aluminium foil that thickness is tens microns is fixed on the framework, and its area size is decided according to measurement requirement.Immerse the aluminium foil level in the ultrasonic cleaning tank that clean-out system is housed and be fixed on a certain degree of depth.For comprehensive test cleaning performance, as shown in Figure 2, the placement location of aluminium foil 4 in rinse bath comprises horizontal positioned, vertical placement, the oblique 45 ° of placements in a left side and four kinds of modes of right oblique 45 ° of placements at least.
Behind the start certain hour, the phenomenon that can occur spot corrosion and then fragmentation when in the ultrasound wave sound field, being subjected to cavitation, comes off.Here fragmentation, this phenomenon that comes off are referred to as " corrosion ", it is different with the corrosion in the chemical reaction, is a kind of physical change process.The aluminium foil method of testing is simple, thereby can observe the power reflection cleaning performance quality of cavitation intuitively.The shortcoming of the method is that the thickness of aluminum foil material is not uniformly absolute, therefore can produce error to measurement result, this can solve by repeatedly measuring the method for averaging, and places the aluminium foil of multiple position and angle among the present invention in the rinse bath, is used for last averaged exactly.
For adopting the aluminium foil method of testing to obtain the aluminium foil test findings of different extent of corrosions, utilize the Matlab image processing techniques to quantize, calculate, mainly can draw corroded area ratio and two indexs of corrosion aperture distribution consistency degree of aluminium foil.
Corroded area is than the cavitation corrosion area that is meant every aluminium foil and the ratio of whole area, i.e. corroded area ratio, and the big more ultrasonic cavitation intensity that then illustrates of this ratio is strong more, thereby determines the influence degree of different parameters condition to ultrasonic cavitation intensity.
Corrosion aperture distribution consistency degree is meant whether the little pore size distribution of cavitation corrosion is even on every aluminium foil, represent uniformity coefficient with the variance of a plurality of small size corroded area ratios in the analysis, this variance is more little, illustrates that the ultrasonic intensity of each point in the ultrasonic cleaner distributes even more.
The present invention adopts Matlab software that the result that the aluminium foil method of testing obtains is carried out Flame Image Process, the method that replacement directly detects by an unaided eye, and it is more accurate credible that evaluation result is quantized.
As shown in Figure 3, the method for determining the corrosion aperture distribution consistency degree of aluminium foil comprises the steps:
(1) earlier the aluminium foil that is subjected to cavitation corrosion is carried out photosampling, obtain original image, it is smooth when taking pictures aluminium foil to be put, and avoids influencing the true area ratio;
(2) the Flame Image Process tool box (Image Processing Toolbox) by Matlab software carries out pre-service and area morphological analysis to image, and the area morphological analysis comprises gray processing, low-pass filtering, sharpening processing, binary conversion treatment, denoising processing;
(3) useful area with image is divided into a plurality of fritters, counts aluminium foil area A that erode or the corrosion fold at each small images I1, and the area A of aluminium foil remainder I2
(4) the cavitation corrosion area that calculates each fritter compares K i=A I1/ (A I1+ A I2);
(5) the cavitation corrosion area of obtaining all fritters compares K iVariance as corrosion aperture distribution consistency degree.Among Fig. 3, S w(j) be the white portion area,
S b(j) be the black region area,
S kTotal scan area when (t) being single pass, i.e. black and white region area sum.
Ultrasound wave is long more action time, and the aluminium foil corrosion degree is big more, for quantitative research ultrasonic cleaning effect rule over time, need carry out the time response experimental study.
The present invention places cleaning fluid with the aluminium foil of surfacing, smooth finish unanimity.Rinse liquid temperature is 30 ℃, and scavenging period is 30s, and cleaning frequency is 28KHz, when power is 20KW, and the aluminium foil test result that obtains.Then, when the scavenging period of this aluminium foil is 60s, 240s, the aluminium foil test result that obtains respectively.
Above-mentioned aluminium foil is placed in the rational background color, obtains and be beneficial to the image that utilizes the Matlab software analysis.Area evaluation method analysis result with the aluminium foil corrosion degree is as shown in table 1.
The time response experiment analysis results of table 1 ultrasonic cleaning effect
Action time 0 30 60 240
The corroded area ratio 0% 5.94% 11.24% 45.76%
The mode of action of ultrasonic frequency is improper can to form standing wave, makes the sound field intensity skewness in the cleaning fluid, thereby causes cleaning quality inhomogeneous.If the method that rests on a scientific basis for ultrasonic generator is provided with rational frequency sweep function, can be eliminated the influence of standing wave.Therefore, the present invention is on the 28kHz basis and other parameters (under the normal temperature and pressure in ultrasonic frequency, general power 4KW, cleaning fluid identity distance oscillator height 200mm, scavenging period 120s) to study the frequency effect mode respectively under the same terms be the aluminium foil testing experiment that frequency sweep, no frequency sweep are arranged.Area evaluation method analysis result with the aluminium foil corrosion degree is as shown in table 2.
The time response experiment analysis results of table 2 ultrasonic cleaning effect
The frequency effect mode No frequency sweep Frequency sweep is arranged
The corroded area ratio 25.84% 32.36%
Corrosion aperture distribution consistency degree 8.26% 1.44%
Can find out intuitively that from experimental result standing wave phenomena is obvious under the no frequency sweep condition, the aluminium foil test case is even under the frequency sweep condition, has effectively reduced standing wave phenomena.
Practice shows that higher rinse liquid temperature is more helpful to cleaning performance, still, temperature also should not increase simply, because the restriction of environment temperature and cleaning, equipment etc. in the cleaning process, and ss-25 cleaning fluid ratio is easier to volatilization, and the too high meeting of temperature causes disaster hidden-trouble.Experimental result proof when ultrasound wave is 180s action time is in cleaning process, and generally selected cleaning temperature remains 45 ℃.
The present invention proposes the aluminium foil method of testing of system and the area evaluation method of aluminium foil corrosion degree, the size that accounts for the total area with the aluminium foil lost area is estimated cavitation intensity, estimates the aperture distribution consistency degree with the variance of the corroded area ratio of a plurality of small sizes.Utilize the research that experimentizes of aluminium foil method of testing, finished the research of supersonic wave cleaning machine time response, designed the reasonable frequency mode of action, studied the temperature characterisitic of supersonic wave cleaning machine and realized the reasonable selection of cleaning temperature.The present invention can provide active data support and experimental verification for the performance parameter design of supersonic wave cleaning machine.

Claims (9)

1. the aluminium foil method of testing of a supersonic wave cleaning machine performance, it is characterized in that: this method places many aluminium foils the rinse bath of supersonic wave cleaning machine with different angles, splendid attire cleaning fluid in the rinse bath, the ultrasound wave that is produced within a certain period of time by transducer carries out cavitation corrosion to aluminium foil; Aluminium foil behind the cavitation corrosion is carried out graphical analysis, recently estimate hyperacoustic cavitation intensity by the corroded area of aluminium foil, corroded area is stronger more than big more cavitation intensity; Estimate the distribution situation of ultrasonic intensity by the corrosion aperture distribution consistency degree of aluminium foil, corrosion aperture distribution consistency degree is more little, and the distribution of ultrasonic intensity is even more.
2. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 1 is characterized in that: described corroded area is than the cavitation corrosion area that is meant every aluminium foil and the ratio of whole area; Described corrosion aperture distribution consistency degree is meant every aluminium foil is divided into a plurality of fritter areas, the variance of the corroded area ratio of all fritter areas.
3. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 1 or 2 is characterized in that: the described placement angle of many aluminium foils of rinse bath that places comprises horizontal positioned, vertical placement, the oblique 45 ° of placements in a left side and four kinds of modes of right oblique 45 ° of placements at least.
4. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 3 is characterized in that: many aluminium foils are tested corroded area ratio, the corrosion aperture distribution consistency degree averaged that obtains.
5. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 2 is characterized in that: the aluminium foil behind the cavitation corrosion is carried out graphical analysis adopt computer image processing technology.
6. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 5 is characterized in that: the method for determining the corrosion aperture distribution consistency degree of aluminium foil comprises the steps:
(1) earlier the aluminium foil that is subjected to cavitation corrosion is carried out photosampling, obtain original image;
(2) image is carried out pre-service and area morphological analysis;
(3) useful area with image is divided into a plurality of fritters, counts aluminium foil area A that erode or the corrosion fold at each small images I1, and the area A of aluminium foil remainder I2
(4) the cavitation corrosion area that calculates each fritter compares K i=A I1/ (A I1+ A I2);
(5) the cavitation corrosion area of obtaining all fritters compares K iVariance as corrosion aperture distribution consistency degree.
7. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 1, it is characterized in that: under the condition of identical rinse liquid temperature, cleaning frequency, power, adopt the different time that aluminium foil is carried out cavitation corrosion, aluminium foil behind the different time cavitation corrosion is carried out graphical analysis, obtain ultrasonic cleaning effect rule over time.
8. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 1, it is characterized in that: having under the situation of frequency sweep and no frequency sweep aluminium foil is carried out cavitation corrosion, aluminium foil behind two kinds of situation cavitation corrosions is carried out graphical analysis, obtain the influence of frequency sweep the ultrasonic cleaning effect.
9. the aluminium foil method of testing of supersonic wave cleaning machine performance as claimed in claim 1, it is characterized in that: under identical cleaning frequency, power, the condition of cavitation corrosion time, adopt different rinse liquid temperatures that aluminium foil is carried out cavitation corrosion, aluminium foil behind the different rinse liquid temperature cavitation corrosions is carried out graphical analysis, obtain the Changing Pattern of ultrasonic cleaning effect with rinse liquid temperature.
CN 201010514993 2010-10-22 2010-10-22 Aluminum foil test method for performance of ultrasonic cleaner Pending CN102042871A (en)

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Cited By (5)

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CN105043532A (en) * 2015-08-03 2015-11-11 深圳崇达多层线路板有限公司 Measurement plate and measurement method for measuring circuit board horizontal line ultrasonic intensity
CN109060396A (en) * 2018-08-29 2018-12-21 广东出入境检验检疫局检验检疫技术中心 A kind of consumer goods chemical component detection and analysis ultrasonic extraction performance check device and method of ultrasonic extraction instrument
CN109801852A (en) * 2017-11-16 2019-05-24 隆基绿能科技股份有限公司 Ultrasonic effect assessment component and method
CN111438764A (en) * 2020-04-23 2020-07-24 杭州电子科技大学 Device and method for processing continuous porous aluminum foil by utilizing ultrasonic waves
WO2023229552A1 (en) * 2022-05-24 2023-11-30 Necati̇ Kaya Tibbi̇ Ci̇hazlar İthalat Ve İhracat Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇ Ultrasonic cleaner test setup

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105043532A (en) * 2015-08-03 2015-11-11 深圳崇达多层线路板有限公司 Measurement plate and measurement method for measuring circuit board horizontal line ultrasonic intensity
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CN109801852A (en) * 2017-11-16 2019-05-24 隆基绿能科技股份有限公司 Ultrasonic effect assessment component and method
CN109060396A (en) * 2018-08-29 2018-12-21 广东出入境检验检疫局检验检疫技术中心 A kind of consumer goods chemical component detection and analysis ultrasonic extraction performance check device and method of ultrasonic extraction instrument
CN111438764A (en) * 2020-04-23 2020-07-24 杭州电子科技大学 Device and method for processing continuous porous aluminum foil by utilizing ultrasonic waves
WO2023229552A1 (en) * 2022-05-24 2023-11-30 Necati̇ Kaya Tibbi̇ Ci̇hazlar İthalat Ve İhracat Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇ Ultrasonic cleaner test setup

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Application publication date: 20110504