CN102042808B - Device, system and method for simultaneously measuring longitudinal displacement and lateral displacement of seamless rails - Google Patents
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Abstract
本发明涉及一种钢轨纵向、横向位移同时测量装置、系统及其方法,属于光学和几何位置测量技术领域。本装置包括标记、钢轨位移测量单元、轨边固定桩和中央处理单元,通过测量标记和半导体激光器出射到钢轨上形成的光点不同时刻在钢轨上位置的变化,可分别测得待测点钢轨的纵向和横向位移数据,并将测量数值通过无线通信网络传送到中央处理单元,从而实现对观察点位移的远程监测。采用两个或者两个以上的无缝钢轨纵向、横向位移同时测量装置,同样数量的钢轨温度自动测量单元和一个共用的中央处理单元组成的无缝钢轨纵向、横向位移同时测量系统,在测量钢轨的纵向、横向位移的同时,还能够自动寻找到钢轨的最大温度应力地段,避免事故的发生。
The invention relates to a device, system and method for simultaneously measuring longitudinal and lateral displacements of rails, and belongs to the technical field of optical and geometric position measurement. The device includes a mark, a rail displacement measuring unit, a fixed pile on the rail side and a central processing unit. By measuring the change of the position of the light spot formed by the mark and the semiconductor laser emitted on the rail at different times on the rail, the rail at the point to be measured can be measured respectively. The longitudinal and lateral displacement data, and the measured value is transmitted to the central processing unit through the wireless communication network, so as to realize the remote monitoring of the displacement of the observation point. Two or more seamless rail longitudinal and lateral displacement simultaneous measurement devices, the same number of rail temperature automatic measurement units and a shared central processing unit are used to form a seamless rail longitudinal and lateral displacement simultaneous measurement system. At the same time, it can automatically find the maximum temperature stress section of the rail to avoid accidents.
Description
技术领域 technical field
本发明属于光学和几何位置测量技术领域,涉及一种无缝钢轨纵向、横向位移同时测量装置与方法。The invention belongs to the technical field of optical and geometric position measurement, and relates to a device and method for simultaneously measuring longitudinal and lateral displacements of seamless steel rails.
背景技术 Background technique
无缝线路是铁路技术发展的大趋势。由于温度变化,钢轨内会存储相应的纵向温度应力。在天热时可能胀轨跑道,在天冷时可能拉断钢轨,都可能使运行通过的列车脱轨或颠覆,造成重大列车事故。因此,钢轨位移与温度应力测量在无缝线路安全检测及监测中起着重要作用,有必要对监测无缝线路的位移与温度应力进行二十四小时不间断的远程监测。Seamless track is a major trend in the development of railway technology. Due to temperature changes, corresponding longitudinal temperature stresses are stored in the rail. The runway may expand in hot weather, and the steel rail may be broken in cold weather, which may cause the passing train to derail or overturn, resulting in a major train accident. Therefore, the measurement of rail displacement and temperature stress plays an important role in the safety detection and monitoring of seamless lines, and it is necessary to monitor the displacement and temperature stress of seamless lines for 24-hour uninterrupted remote monitoring.
目前,国内外最常用的无缝钢轨的温度应力测量方法为位移观察桩方法,该方法存在检测效率低、检测误差大、不易及时发现问题等缺点。专利号为ZL 99214444.2的中国实用新型专利《钢轨位移观测仪》中,测量装置的测量精度只能达到±1mm。另外,在专利号为ZL 02262271.3的中国实用新型专利“钢轨位移观测装置”中,提供了借助激光进行测量的技术解决思路,可使测量极限误差小于1mm,但仍需人工操作,测量精度有限,且不能实现自动测量。At present, the most commonly used temperature stress measurement method for seamless rails at home and abroad is the displacement observation pile method. This method has the disadvantages of low detection efficiency, large detection error, and difficulty in finding problems in time. In the Chinese utility model patent "Rail Displacement Observer" whose patent number is ZL 99214444.2, the measurement accuracy of the measuring device can only reach ±1mm. In addition, in the Chinese utility model patent "rail displacement observation device" with the patent number ZL 02262271.3, a technical solution for measuring by means of laser is provided, which can make the measurement limit error less than 1mm, but manual operation is still required, and the measurement accuracy is limited. And can not realize automatic measurement.
为此,我们发明了一种《利用激光自动监测钢轨参数的装置、系统及其方法》(专利号:ZL 200610113287.4)。该发明使用激光自动测量钢轨的位移,并将测量数值通过无线通信网络传送到中央处理单元,从而实现对观察点位移和温度应力的远程监测,但由于需要在钢轨上安装钢轨位移测量单元,这些测量单元具有一定的重量和大小,容易受钢轨振动而脱离,造成测量失败。For this reason, we have invented a "device, system and method for automatically monitoring rail parameters using laser" (patent number: ZL 200610113287.4). The invention uses a laser to automatically measure the displacement of the rail, and transmits the measured value to the central processing unit through a wireless communication network, thereby realizing remote monitoring of the displacement and temperature stress of the observation point, but due to the need to install a rail displacement measurement unit on the rail, these The measuring unit has a certain weight and size, and it is easy to be separated by the vibration of the steel rail, resulting in measurement failure.
为此,我们又发明了一种《钢轨参数自动测量装置、系统及其方法》(申请号:200910087168.X)。该发明不需要在钢轨上安装钢轨位移测量单元,但只能测量钢轨纵向位移,测量参数不够全面。For this reason, we have invented a kind of " rail parameter automatic measuring device, system and method thereof " (application number: 200910087168.X). The invention does not need to install a rail displacement measuring unit on the rail, but it can only measure the longitudinal displacement of the rail, and the measurement parameters are not comprehensive enough.
发明内容 Contents of the invention
本发明的目的是,针对目前已发明的钢轨参数自动测量装置、系统及其方法中存在的缺陷,提出一种无缝钢轨纵向、横向位移同时测量装置、系统及其方法。The object of the present invention is to propose a simultaneous measurement device, system and method for the longitudinal and lateral displacement of seamless steel rails, aiming at the defects existing in the automatic measurement device, system and method for rail parameters that have been invented so far.
为实现上述的发明目的,本发明采用下述的技术方案:For realizing above-mentioned purpose of the invention, the present invention adopts following technical scheme:
一种无缝钢轨纵向、横向位移同时测量装置,包括:标记、钢轨位移测量单元、轨边固定桩和中央处理单元,钢轨位移测量单元和中央处理单元之间以有线或无线方式进行连接;钢轨位移测量单元除包括成像透镜、光电位置探测器、信号处理电路、电源模块、通信模块、安装盒、光源补偿器、支架、第二窗口玻璃、第三窗口玻璃;A device for simultaneously measuring longitudinal and lateral displacements of seamless rails, comprising: markers, rail displacement measurement units, rail edge fixing piles and a central processing unit, the rail displacement measurement unit and the central processing unit are connected in a wired or wireless manner; The displacement measurement unit includes an imaging lens, a photoelectric position detector, a signal processing circuit, a power supply module, a communication module, an installation box, a light source compensator, a bracket, a second window glass, and a third window glass;
其特征在于:钢轨位移测量单元还包括半导体激光器和第一窗口玻璃;半导体激光器由支架固定在所述安装盒内部右端,激光出射端紧贴嵌入安装盒前壁右边的第一窗口玻璃并与之共轴,另一端与所述信号处理电路相连;It is characterized in that: the rail displacement measurement unit also includes a semiconductor laser and a first window glass; the semiconductor laser is fixed on the right end inside the installation box by a bracket, and the laser emitting end is close to the first window glass embedded in the right side of the front wall of the installation box and connected with it coaxial, and the other end is connected to the signal processing circuit;
钢轨位移测量单元安装在轨边固定桩上,调节钢轨位移测量单元至最佳位置;The rail displacement measurement unit is installed on the rail edge fixed pile, and the rail displacement measurement unit is adjusted to the best position;
所述钢轨位移测量单元的最佳位置满足三个条件:(1)使得标记通过所述安装盒的第二透明窗口后,经过成像透镜成像于光电位置探测器时满足近轴条件;(2)使得光源补偿器出射光照射到标记;(3)使得半导体激光器出射到钢轨上的光点,通过所述安装盒的第二透明窗口后,经过成像透镜成像于光电位置探测器时满足近轴条件。The optimal position of the rail displacement measurement unit satisfies three conditions: (1) after the mark passes through the second transparent window of the installation box, it satisfies the paraxial condition when it is imaged on the photoelectric position detector through the imaging lens; (2) Make the light emitted by the light source compensator irradiate the mark; (3) make the light spot on the steel rail emitted by the semiconductor laser meet the paraxial condition when passing through the second transparent window of the installation box and imaging the photoelectric position detector through the imaging lens .
一种无缝钢轨纵向、横向位移同时测量方法,包括下列步骤:A method for simultaneously measuring longitudinal and lateral displacements of seamless steel rails, comprising the following steps:
步骤1:安装无缝钢轨纵向、横向位移同时测量装置;Step 1: Install the simultaneous measurement device for the longitudinal and lateral displacement of the seamless rail;
步骤2:光源补偿器根据外界光强调整发光强度,对标记进行补光;Step 2: The light source compensator adjusts the luminous intensity according to the external light intensity, and supplements the light on the mark;
步骤3:初始测量,所述标记与所述半导体激光器出射到钢轨上形成的光点在钢轨上的初始位置分别为A1、B1,所述标记与所述光点依次在光电位置探测器上成像,由信号处理器依次对光电位置探测器的输出信号进行处理,分别得出所述标记与所述光点的像在光电位置探测器上的初始位置A1′、B1′,将所得数据通过通信模块送入中央处理单元;Step 3: initial measurement, the initial positions of the mark and the light spot formed by the semiconductor laser on the rail are A 1 and B 1 respectively, and the mark and the light spot are sequentially placed on the photoelectric position detector On imaging, the signal processor sequentially processes the output signal of the photoelectric position detector to obtain the initial positions A 1 ′ and B 1 ′ of the image of the mark and the light spot on the photoelectric position detector respectively, and The obtained data is sent to the central processing unit through the communication module;
步骤4:纵向位移实时测量,当所述钢轨存在纵向位移H1时,所述标记在钢轨上的位置由A1变为A2,所述标记的像在光电位置探测器上的位置由A1′变为A2′,由信号处理器得出标记的像在光电位置探测器上的实时位置A2′,将所得数据通过通信模块送入中央处理单元;Step 4: real-time measurement of the longitudinal displacement, when the rail has a longitudinal displacement H1 , the position of the mark on the rail changes from A1 to A2 , and the position of the image of the mark on the photoelectric position detector changes from A 1 ′ becomes A 2 ′, the real-time position A 2 ′ of the marked image on the photoelectric position detector is obtained by the signal processor, and the obtained data is sent to the central processing unit through the communication module;
步骤5:横向位移实时测量,当所述钢轨存在横向位移H2时,所述半导体激光器出射到钢轨上形成的光点在钢轨上的位置由B1变为B2,所述光点的像在光电位置探测器上的位置由B1′变为B2′,由信号处理器得出光点的像在光电位置探测器上的实时位置B2′,并将所得数据通过通信模块送入中央处理单元;Step 5: Real-time measurement of lateral displacement. When the rail has a lateral displacement H 2 , the position of the light spot formed by the semiconductor laser on the rail changes from B 1 to B 2 , and the image of the light spot is The position on the photoelectric position detector is changed from B 1 ′ to B 2 ′, and the real-time position B 2 ′ of the image of the light spot on the photoelectric position detector is obtained by the signal processor, and the obtained data is sent to the central processing unit;
步骤6:由步骤3到步骤5分别得到的标记与所述半导体激光器出射到钢轨上形成的光点在探测器上的像的初始位置A1′、B1′和实时位置A2′、B2′,在中央处理单元中,根据透镜成像公式三角公式、三角形各边之间的关系以及H1′=A1′-A2′、H2′=B1′-B2′,计算出标记与钢轨位移测量单元沿钢轨纵向方向相对位置的变化量以及所述半导体激光器出射到钢轨上形成的光点与钢轨位移测量单元沿钢轨横向方向相对位置的变化量从而得到钢轨的纵向与横向位移数据。Step 6: Initial position A 1 ′, B 1 ′ and real-time position A 2 ′, B of the image on the detector of the mark obtained from
上述方法中A1、B1位置可以重合。In the above method, the positions of A 1 and B 1 may overlap.
一种带温度测量的无缝钢轨纵向、横向位移同时测量系统,包括两个或者两个以上的无缝钢轨纵向、横向位移同时测量装置,同样数量的钢轨温度自动测量单元和一个共用的中央处理单元VI,其特征在于:每两个无缝钢轨纵向、横向位移同时测量装置组成无缝钢轨纵向、横向位移同时测量装置组,每组无缝钢轨纵向、横向位移同时测量装置组中包括两个钢轨温度自动测量单元,且钢轨温度自动测量单元同与其对应的无缝钢轨纵向、横向位移同时测量装置的通信模块和电源模块相连,所有无缝钢轨纵向、横向位移同时测量装置的通信模块共用同一个中央处理单元,且所有通信模块与中央处理单元通过有线或者无线方式连接;钢轨温度自动测量单元以粘接或机械连接方式固定在钢轨上;本系统在测量钢轨的纵向、横向位移的同时,还能够自动寻找到钢轨的最大温度应力地段,避免事故的发生。A simultaneous measurement system for longitudinal and lateral displacements of seamless rails with temperature measurement, including two or more simultaneous measurement devices for longitudinal and lateral displacements of seamless rails, the same number of rail temperature automatic measurement units and a shared central processing unit Unit VI is characterized in that: every two seamless rail longitudinal and lateral displacement simultaneous measurement devices form a seamless steel rail longitudinal and lateral displacement simultaneous measurement device group, and each group of seamless steel rail longitudinal and lateral displacement simultaneous measurement device groups includes two The rail temperature automatic measurement unit, and the rail temperature automatic measurement unit is connected with the communication module and the power module of the corresponding seamless rail longitudinal and lateral displacement simultaneous measurement device, and the communication modules of all the seamless rail longitudinal and lateral displacement simultaneous measurement devices share the same A central processing unit, and all communication modules are connected to the central processing unit by wire or wireless; the rail temperature automatic measurement unit is fixed on the rail by bonding or mechanical connection; while the system measures the longitudinal and lateral displacement of the rail, It can also automatically find the maximum temperature stress section of the rail to avoid accidents.
一种如上所述的无缝钢轨纵向、横向位移同时测量系统的测量方法,包括下列步骤:A method for measuring the longitudinal and lateral displacements of seamless rails as described above, comprising the following steps:
步骤1:选取无缝钢轨纵向、横向位移同时测量系统中的一组无缝钢轨纵向、横向位移同时测量装置组,将其中的两个无缝钢轨纵向、横向位移同时测量装置分别记为第一无缝钢轨纵向、横向位移同时测量装置和第二无缝钢轨纵向、横向位移同时测量装置;Step 1: Select a group of simultaneous measurement devices for longitudinal and lateral displacements of seamless rails in the simultaneous measurement system for longitudinal and lateral displacements of seamless rails, and record the two simultaneous measurement devices for longitudinal and lateral displacements of seamless rails as the first Simultaneous measurement device for longitudinal and lateral displacement of seamless steel rail and a second simultaneous measurement device for longitudinal and lateral displacement of seamless steel rail;
步骤2:在任意时刻,利用第一无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元III测量得到其安装处轨边固定桩和钢轨之间沿钢轨纵向方向、横向方向的相对位置;Step 2: at any time, use the rail displacement measurement unit III of the first seamless rail longitudinal and lateral displacement simultaneous measurement device to obtain the relative position between the rail edge fixed pile and the rail at the installation site along the longitudinal direction and lateral direction of the rail;
步骤3:与步骤2同一时刻,利用第二无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元测量得到其安装处轨边固定桩和钢轨之间沿钢轨纵向方向、横向方向的相对位置;Step 3: At the same time as
步骤4:与步骤2同一时刻,钢轨温度自动测量单元测量得到其安装处钢轨的温度数值;Step 4: At the same time as
步骤5:通过第一无缝钢轨纵向、横向位移同时测量装置和第二无缝钢轨纵向、横向位移同时测量装置的通信模块6,分别将步骤2、步骤3和步骤4测得的数据传送到中央处理单元;Step 5: Through the
步骤6:在步骤2选取的时刻之后的任意时刻,利用第一无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元测量得到其安装处轨边固定桩和钢轨之间沿钢轨纵向方向、横向方向的相对位置;Step 6: At any time after the time selected in
步骤7:与步骤6同一时刻,利用第二无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元测量得到其安装处轨边固定桩和钢轨之间沿钢轨纵向方向、横向方向的相对位置;Step 7: At the same time as
步骤8:与步骤6同一时刻,钢轨温度自动测量单元测量得到所在处钢轨的温度数值;Step 8: At the same time as
步骤9:通过第一无缝钢轨纵向、横向位移同时测量装置和第二无缝钢轨纵向、横向位移同时测量装置通信模块6,将步骤6和步骤7和步骤8测得的数据传送到中央处理单元;Step 9: Transmit the data measured in
步骤10:中央处理单元对两个不同时刻的两组无缝钢轨纵向、横向位移同时测量装置传送的数据进行处理,得到两个无缝钢轨纵向、横向位移同时测量装置对应长度的长度变化ΔL,以及两个不同时刻的钢轨温度的变化值ΔT,按照公式σt=(α×ΔT-ΔL/L)×E计算得到两组无缝钢轨纵向、横向位移同时测量装置之间钢轨温度应力。其中:α为钢轨的线膨胀系数,约为11.8×10-6/℃;E为钢轨的弹性模量,约为2.1×105MPa;L为两个无缝钢轨纵向、横向位移同时测量装置所处位置相差的初始长度。Step 10: The central processing unit processes the data transmitted by two sets of simultaneous longitudinal and lateral displacement measuring devices of seamless rails at two different times, and obtains the length change ΔL corresponding to the length of the two simultaneous longitudinal and lateral displacement measuring devices of seamless rails, As well as the change value ΔT of the rail temperature at two different times, according to the formula σt=(α×ΔT-ΔL/L)×E, the temperature stress of the rail between the longitudinal and lateral displacements of the two sets of seamless rails can be obtained. Among them: α is the linear expansion coefficient of the rail, about 11.8×10 -6 /℃; E is the elastic modulus of the rail, about 2.1×10 5 MPa; L is the simultaneous measurement device for longitudinal and lateral displacement of two seamless rails The initial length of the difference between the positions.
此方法在测量钢轨的纵向、横向位移的同时,还能够自动寻找到钢轨的最大温度应力地段。This method can automatically find the maximum temperature stress section of the rail while measuring the longitudinal and lateral displacement of the rail.
附图说明 Description of drawings
图1是本发明的无缝钢轨纵向、横向位移同时测量装置的测量原理图。Fig. 1 is a measurement schematic diagram of a device for simultaneously measuring longitudinal and lateral displacements of a seamless rail according to the present invention.
图2是本发明的无缝钢轨纵向、横向位移同时测量装置的俯视示意图。Fig. 2 is a schematic top view of the device for simultaneously measuring the longitudinal and lateral displacements of the seamless rail of the present invention.
图3是本发明的无缝钢轨纵向、横向位移同时测量装置的左视示意图。Fig. 3 is a schematic left view of the device for simultaneously measuring the longitudinal and lateral displacements of the seamless rail of the present invention.
图4是本发明的无缝钢轨纵向、横向位移同时测量装置的右视示意图。Fig. 4 is a schematic diagram of the right side view of the device for simultaneously measuring the longitudinal and lateral displacements of the seamless rail of the present invention.
图5是本发明的实施例二的带温度测量的无缝钢轨纵向、横向位移同时测量系统示意图。Fig. 5 is a schematic diagram of a simultaneous measurement system for longitudinal and lateral displacements of a seamless steel rail with temperature measurement according to
图中:In the picture:
标记I、I’,钢轨II,钢轨位移测量单元III、III’,轨边固定桩IV、IV’,钢轨温度自动测量单元V、V’,中央处理单元VI;Mark I, I', rail II, rail displacement measurement unit III, III', rail edge fixed pile IV, IV', rail temperature automatic measurement unit V, V', central processing unit VI;
主要部件说明:成像透镜1,半导体激光器2,光电位置探测器3,信号处理电路4,电源模块5,通信模块6,安装盒7,光源补偿器8,第一窗口玻璃9、第二窗口玻璃10、第三窗口玻璃11,支架12。Description of main components:
光滑曲线皆为电气连接。Smooth curves are electrical connections.
主要物理量说明:S1为成像透镜1与钢轨II之间的垂直距离,S2为成像透镜1与光电位置探测器3之间的垂直距离,a为半导体激光器2出射到钢轨II上形成的光点与成像透镜1中心之间的距离,b为半导体激光器2出射到钢轨II上形成的光点在光电位置探测器3所成的像与成像透镜1中心之间的距离,θ1为半导体激光器2出射到钢轨II上的激光光线与钢轨II上反射的激光光线的夹角,θ2为入射到光电位置探测器3上的激光光线与光电位置探测器3的夹角。Explanation of the main physical quantities: S1 is the vertical distance between the
具体实施方式 Detailed ways
实施例一:Embodiment one:
如图2、图3、图4所示,一种无缝钢轨纵向、横向位移同时测量装置包括标记I、钢轨位移测量单元III、轨边固定桩IV。As shown in Fig. 2, Fig. 3 and Fig. 4, a device for simultaneously measuring the longitudinal and lateral displacements of a seamless rail includes a marker I, a rail displacement measurement unit III, and rail edge fixing piles IV.
标记I固定在钢轨IV轨头或轨腰的任意位置的表面,且标记I方向与水平方向垂直。Mark I is fixed on the surface of rail IV rail head or rail waist at any position, and the direction of mark I is perpendicular to the horizontal direction.
钢轨位移测量单元III包括成像透镜1、半导体激光器2、光电位置探测器3、信号处理电路4、电源模块5、通信模块6、安装盒7、光源补偿器8、支架12、第一窗口玻璃9、第二窗口玻璃10和第三窗口玻璃11;The rail displacement measurement unit III includes an
成像透镜1紧贴第二窗口玻璃10并与之共轴,共同嵌入安装盒7前壁中间;The
半导体激光器2由支架12固定在安装盒7内部右端,激光出射端紧贴嵌入安装盒7前壁右边的第一窗口玻璃9并与之共轴,另一端与信号处理电路4相连;The
光电位置探测器3固定于信号处理电路4上,其光敏面位于成像透镜1光轴上,它可以采用线阵电荷耦合器件、四象限光电探测器、位置敏感探测器或者面阵电耦合器件中的任意一种;The
信号处理电路4分别与通信模块6、电源模块5连接,且都固定于安装盒7内;The
光源补偿器8紧贴第三窗口玻璃11并与之共轴,共同嵌入安装盒7前壁左端;The
钢轨位移测量单元III安装在轨边固定桩IV上,并调节钢轨位移测量单元III至最佳位置,最佳位置满足三个条件:(1)使得标记I通过安装盒7的第二透明窗口10后,经过成像透镜1成像于光电位置探测器3时满足近轴条件;(2)使得光源补偿器8出射光照射到标记I;(3)使得半导体激光器2出射到钢轨II上的光点,通过安装盒7的第二透明窗口10后,经过成像透镜1成像于光电位置探测器3时满足近轴条件。The rail displacement measurement unit III is installed on the rail edge fixed pile IV, and the rail displacement measurement unit III is adjusted to the optimum position, and the optimum position satisfies three conditions: (1) Make the mark I pass through the second
轨边固定桩IV安装在钢轨II外侧,与钢轨II的距离根据现场施工情况确定。Rail side fixed pile IV is installed on the outside of rail II, and the distance from rail II is determined according to the construction situation on site.
无缝钢轨纵向、横向位移同时测量装置还包括中央处理单元VI,通信模块6以有线或者无线方式与中央处理单元VI进行连接。The simultaneous measurement device for the longitudinal and lateral displacement of the seamless rail also includes a central processing unit VI, and the
基于上述一种无缝钢轨纵向、横向位移同时测量装置的无缝钢轨纵向、横向位移同时测量方法,包括下列步骤:The method for simultaneously measuring the longitudinal and lateral displacements of seamless steel rails based on the above-mentioned simultaneous measurement device for longitudinal and lateral displacements of seamless steel rails comprises the following steps:
步骤1:安装无缝钢轨纵向、横向位移同时测量装置;Step 1: Install the simultaneous measurement device for the longitudinal and lateral displacement of the seamless rail;
步骤2:光源补偿器8根据外界光强调整发光强度,对标记I进行补光,该步骤在不需要进行阴天、夜间或者特殊环境下(比如日食、雨雾、沙尘等天气)测量时可以省去。Step 2: The
步骤3:进行初始测量,标记I与半导体激光器2出射到钢轨II上形成的光点在钢轨上的初始位置分别为A1、B1,标记I与光点依次在光电位置探测器3上成像,由信号处理器4依次对光电位置探测器3的输出信号进行处理,分别得出标记I与半导体激光器2出射到钢轨II上形成的光点的像在光电位置探测器3上的初始位置A1′、B1′,将所得数据通过通信模块6送入中央处理单元VI;Step 3: Carry out the initial measurement, the initial positions of the light spot formed by the mark I and the
步骤4:纵向位移实时测量,当钢轨IV存在纵向位移H1时,标记I在钢轨II上的位置由A1变为A2,标记I的像在光电位置探测器3上的位置由A2变为A2′,由信号处理器4得出标记I的像在光电位置探测器3上的实时位置A2′,并将所得数据通过通信模块6送入中央处理单元VI;Step 4: Real-time measurement of longitudinal displacement. When rail IV has longitudinal displacement H 1 , the position of marker I on rail II changes from A 1 to A 2 , and the position of marker I on
步骤5:横向位移实时测量,当钢轨II存在横向位移H2时,半导体激光器2出射到钢轨II上形成的光点在钢轨上的位置由B1变为B2,光点的像在光电位置探测器3上的位置由B1′变为B2′,由信号处理器4得出标记I的像在光电位置探测器3上的实时位置B2′,并将所得数据通过通信模块6送入中央处理单元VI;Step 5: Real-time measurement of lateral displacement. When rail II has a lateral displacement H 2 , the position of the light spot formed on the rail II by the
步骤6:由步骤3到步骤5分别得到的标记I与半导体激光器2出射到钢轨II上形成的光点在探测器上的像的初始位置A1′、B1′和实时位置A2′、B2′,在中央处理单元VI中,根据透镜成像公式原理三角公式、三角形各边之间的关系以及H1′=A1′-A2′、H2′=B1′-B2′,计算出标记I与钢轨位移测量单元III沿钢轨II纵向方向相对位置的变化量以及半导体激光器2出射到钢轨II上形成的光点与钢轨位移测量单元III沿钢轨II横向方向相对位置的变化量从而得到钢轨II的纵向与横向位移数据。Step 6: Initial positions A 1 ′, B 1 ′ and real-time positions A 2 ′, B 2 ′, in the central processing unit VI, according to the principle of lens imaging formula Trigonometric formulas, the relationship between the sides of the triangle, and H 1 ′=A 1 ′-A 2 ′, H 2 ′=B 1 ′-B 2 ′, calculate the relationship between mark I and rail displacement measurement unit III along the longitudinal direction of rail II change in relative position And the amount of change in the relative position of the light spot formed on the rail II by the
测量中,A1、B1位置可以重合。During the measurement, the positions of A 1 and B 1 can be coincident.
本实施例的效果在于,采用标记、激光光点作为被测目标来自动自动测量钢轨位移,避免了人工误差,测量精度、测量效率大大提高;同时测量钢轨的纵向、横向位移,避免了人工误差,测量精度、测量效率大大提高;不需要在钢轨上安装任何的测量单元或者装置,避免由于受钢轨振动脱离造成的测量失败;光源补偿器可以实现全天候的测量。The effect of this embodiment is that the rail displacement is automatically measured by using marks and laser spots as the measured targets, avoiding manual errors, greatly improving measurement accuracy and measurement efficiency; measuring the longitudinal and lateral displacements of the rails at the same time, avoiding manual errors , The measurement accuracy and measurement efficiency are greatly improved; there is no need to install any measurement unit or device on the rail to avoid measurement failure caused by rail vibration and detachment; the light source compensator can realize all-weather measurement.
实施例二:Embodiment two:
如图5所示,带温度测量的无缝钢轨纵向、横向位移同时测量系统包括两个或者两个以上的无缝钢轨纵向、横向位移同时测量装置,同样数量的钢轨温度自动测量单元和一个共用的中央处理单元VI,每两个无缝钢轨纵向、横向位移同时测量装置组成无缝钢轨纵向、横向位移同时测量装置组,每组无缝钢轨纵向、横向位移同时测量装置组中包括至两个钢轨温度自动测量单元V、V’,且钢轨温度自动测量单元V、V’与对应的无缝钢轨纵向、横向位移同时测量装置的通信模块6和电源模块5相连,所有无缝钢轨纵向、横向位移同时测量装置的通信模块6共用同一个中央处理单元VI,且所有通信模块6与中央处理单元VI通过有线或者无线方式连接。As shown in Figure 5, the seamless rail longitudinal and lateral displacement simultaneous measurement system with temperature measurement includes two or more seamless rail longitudinal and lateral displacement simultaneous measurement devices, the same number of rail temperature automatic measurement units and a common The central processing unit VI, each two seamless rail longitudinal and lateral displacement simultaneous measurement devices form a seamless rail longitudinal and lateral displacement simultaneous measurement device group, and each group of seamless rail longitudinal and lateral displacement simultaneous measurement devices includes at least two The rail temperature automatic measurement units V, V', and the rail temperature automatic measurement units V, V' are connected to the
本实施例中无缝钢轨纵向、横向位移同时测量系统的钢轨温度自动测量单元V、V’以粘接或机械连接方式固定在钢轨II上,并与通信模块6和电源模块5相连接。其它部分的连接关系与实施例一相同。In this embodiment, the rail temperature automatic measurement units V and V' of the simultaneous measurement system for the longitudinal and lateral displacement of the seamless rail are fixed on the rail II by bonding or mechanical connection, and are connected with the
一种基于上述无缝钢轨纵向、横向位移同时测量系统的无缝钢轨纵向、横向位移同时测量方法,包括下列步骤:A method for simultaneously measuring longitudinal and lateral displacements of seamless steel rails based on the above-mentioned simultaneous measurement system for longitudinal and lateral displacements of seamless steel rails, comprising the following steps:
步骤1:选取无缝钢轨纵向、横向位移同时测量系统中的一组无缝钢轨纵向、横向位移同时测量装置组,将其中的两个无缝钢轨纵向、横向位移同时测量装置分别记为第一无缝钢轨纵向、横向位移同时测量装置和第二无缝钢轨纵向、横向位移同时测量装置;Step 1: Select a group of simultaneous measurement devices for longitudinal and lateral displacements of seamless rails in the simultaneous measurement system for longitudinal and lateral displacements of seamless rails, and record the two simultaneous measurement devices for longitudinal and lateral displacements of seamless rails as the first Simultaneous measurement device for longitudinal and lateral displacement of seamless steel rail and a second simultaneous measurement device for longitudinal and lateral displacement of seamless steel rail;
步骤2:在任意时刻,利用第一无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元III测量得到其安装处轨边固定桩IV和钢轨II之间沿钢轨纵向方向、横向方向的相对位置;Step 2: At any time, use the rail displacement measurement unit III of the first seamless rail longitudinal and lateral displacement simultaneous measurement device to obtain the relative distance between the rail edge fixed pile IV and the rail II along the longitudinal direction and lateral direction of the rail. Location;
步骤3:与步骤2同一时刻,利用第二无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元测量得到其安装处轨边固定桩IV和钢轨II之间沿钢轨纵向方向、横向方向的相对位置;Step 3: At the same time as
步骤4:与步骤2同一时刻,钢轨温度自动测量单元V测量得到其安装处钢轨II的温度数值;Step 4: At the same time as
步骤5:通过第一无缝钢轨纵向、横向位移同时测量装置和第二无缝钢轨纵向、横向位移同时测量装置的通信模块6,分别将步骤2、步骤3和步骤4测得的数据传送到中央处理单元VI;Step 5: Through the
步骤6:在步骤2选取的时刻之后的任意时刻,利用第一无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元III测量得到其安装处轨边固定桩IV和钢轨II之间沿钢轨纵向方向、横向方向的相对位置;Step 6: At any time after the time selected in
步骤7:与步骤6同一时刻,利用第二无缝钢轨纵向、横向位移同时测量装置的钢轨位移测量单元III测量得到其安装处轨边固定桩IV和钢轨II之间沿钢轨纵向方向、横向方向的相对位置;Step 7: At the same time as
步骤8:与步骤6同一时刻,钢轨温度自动测量单元V、V’测量得到所在处钢轨II的温度数值;Step 8: At the same moment as
步骤9:通过第一无缝钢轨纵向、横向位移同时测量装置和第二无缝钢轨纵向、横向位移同时测量装置通信模块6,将步骤6和步骤7和步骤8测得的数据传送到中央处理单元VI;Step 9: Transmit the data measured in
步骤10:中央处理单元VI对两个不同时刻的两组无缝钢轨纵向、横向位移同时测量装置传送的数据进行处理,得到两个无缝钢轨纵向、横向位移同时测量装置所处位置相差的初始长度L的长度变化ΔL,以及两个不同时刻的钢轨温度的变化值ΔT,按照公式σt=(α×ΔT-ΔL/L)×E计算得到两组无缝钢轨纵向、横向位移同时测量装置之间钢轨温度应力。其中:α为钢轨的线膨胀系数,约为11.8×10-6/℃;E为钢轨的弹性模量,约为2.1×105MPa;L为两个无缝钢轨纵向、横向位移同时测量装置所处位置相差的初始长度。本实施例的效果在于,由两个或者两个以上无缝钢轨纵向、横向位移同时测量装置,同样数量的钢轨温度自动测量单元和一个中央处理单元构成的钢轨参数自动测量系统,在测量钢轨的纵向、横向位移的同时,还能够自动寻找到钢轨的最大温度应力地段,避免事故的发生。Step 10: The central processing unit VI processes the data transmitted by two sets of simultaneous longitudinal and lateral displacement measuring devices of seamless rails at two different times, and obtains the initial position difference between the simultaneous longitudinal and lateral displacement measuring devices of the two seamless rails The length change ΔL of the length L, and the change value ΔT of the rail temperature at two different times are calculated according to the formula σt=(α×ΔT-ΔL/L)×E to obtain the two sets of seamless rail longitudinal and lateral displacement simultaneous measurement devices Rail temperature stress. Among them: α is the linear expansion coefficient of the rail, about 11.8×10 -6 /℃; E is the elastic modulus of the rail, about 2.1×10 5 MPa; L is the simultaneous measurement device for longitudinal and lateral displacement of two seamless rails The initial length of the difference between the positions. The effect of this embodiment is that the rail parameter automatic measurement system consisting of two or more seamless rail longitudinal and lateral displacement simultaneous measurement devices, the same number of rail temperature automatic measurement units and a central processing unit can measure the At the same time of longitudinal and lateral displacement, it can also automatically find the maximum temperature stress section of the rail to avoid accidents.
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