CN1020400C - Watermelon pulp-taking method and device - Google Patents
Watermelon pulp-taking method and device Download PDFInfo
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- CN1020400C CN1020400C CN 89106140 CN89106140A CN1020400C CN 1020400 C CN1020400 C CN 1020400C CN 89106140 CN89106140 CN 89106140 CN 89106140 A CN89106140 A CN 89106140A CN 1020400 C CN1020400 C CN 1020400C
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- flesh
- watermelon
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- workbench
- holder
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Abstract
A watermelon pulp-scooping method utilizes a left pulp-scooping knife and a right pulp-scooping knife with the shape of curved surface to scoop out the pulp of watermelon when the knives are opened and closed to rotate with the same angle alpha. A device used for scooping out the watermelon pulp is a watermelon pulp-scooping machine which is composed of a rotary pair transmission component, a knife-feed box, a working bench with a transmission mechanism, and a lathe bed, wherein the first three parts are respectively driven by three drive devices to move. The watermelon pulp-scooping machine can continuously and automatically operate according to the command of a control mechanism.
Description
The present invention relates to a kind of method and device-watermelon inner-rind digging device thereof of watermelon pulp-taking.
According to investigations, in existing watermelon processing industry, the special equipment of its preliminary working only has the watermelon seed extractor, and it aims at the seed melon and gets seed and design,
Through getting the later flesh of Pulp Citrulli of seed processing, broken fully mixed in together with melon skin, can't cook beverage and canned pack more.In the watermelon processing industry, get seed and all be manual operations, the operator is cut into small pieces watermelon earlier, with scraping blade melon pulp is scraped then, time-consuming take a lot of work very unhygienic.
Task of the present invention is to disclose a kind of method of once digging half whole flesh of watermelon, and realizes that with installations this digs the flesh method, frees from manual operations thereby make watermelon dig flesh work, has also improved product quality simultaneously.
Watermelon digs before the start of flesh method branch and starts shooting back two sections, is used for watermelon and digs the device of flesh method the watermelon inner-rind digging device.
Before the start,, at first, promptly watermelon is divided into the arithmetic progression size section that several difference equate by their major axis or minor axis classification to the watermelon of needs processing.As: φ 170-φ 180; φ 180-φ 190 ... Deng.Process by size section then, each watermelon of processing all half-and-half cuts from major axis or minor axis in batches.After the start, half watermelon is put into the holder melon net that has correspondingly-sized on the watermelon inner-rind digging device workbench (Fig. 1 25), when holder melon guipure half watermelon with workbench rotation alpha angle to digging the rotation of flesh station and stopping.Promptly there is spiral to pay (7 among Fig. 1,8 entrys into service, drive feed change unit (31 among Fig. 1) and the left side of correspondingly-sized is arranged with the processing watermelon, flesh cutter (27 among Fig. 2 dug on the right side, 28) move to from initial position and close the cutter final position, shut down then, the left side of having continued, the flesh cutter is dug on the right side, and to begin to close cutter (feed) rotation alpha ' angle slack, there is spiral to ship again change to drive feed change unit and two to dig the flesh cutter and gets back to initial position, thereafter, workbench begins rotation again, drive adjustable for height holder melon pulp and totally (comprise the 23-adjustable support among Fig. 1,24-holds in the palm the flesh dish) enter and put the rotation of flesh station and stopping, left then, the right side is dug the flesh cutter and is operated on rotation alpha ' angle and reset, along with digging resetting of flesh cutter, half complete flesh of Pulp Citrulli is placed in the holder flesh dish so far, and the flesh work of digging of half watermelon is finished.Under the instruction of controlling organization, continuously do as above periodically to dig flesh work.Wherein also be noted that two when digging the flesh cutter and arriving final position, the tool setting form before the feed is: two blade end watermelon tangent plane peripheries are perpendicular to the melon face.On workbench, holder flesh dish interval angle overall and holder melon net is that α ' is with the workbench anglec of rotation.
On the watermelon behind the machine to dig machining process route such as following table that the flesh method is the watermelon inner-rind digging device listed.
Half period before time (unit: second) the later half cycle (unit: second)
Title t t t t t t t t
The workbench rotation is stopped the rotation and is stopped
α α
Spiral is paid rotating band
Feed change unit and about dig to stop to move stopping to move and stop
The flesh cutter
Closing cutter operates on and revolves
The left and right flesh cutter that digs stops to stop the rotation stopping to change and stops
α′ α′
Be used for the device watermelon inner-rind digging device that watermelon digs the flesh method and pay drive assembly by spiral; Feed change unit; Workbench and transmission system thereof; Four most compositions such as lathe bed, the transmission that is characterized in first three big parts is respectively by independently driving arrangement drive separately.
Accompanying drawing 1 is the front view of watermelon inner-rind digging device complete machine.
Accompanying drawing 2 is the attached views after feed change unit dissects.
Accompanying drawing 3 is half section front views of holder melon net.
Accompanying drawing 4 is left and right front views that dig the flesh cutter, and knife bar empty, solid line is represented the left and right flesh cutter knife bar that digs respectively.Concealing the knife bar part of solid line, be a left side and dig the flesh cutter, if conceal the knife bar part of dotted line, is that the flesh cutter is dug on the right side.
Accompanying drawing 5 is front views of public supporting base.
Spiral is paid drive assembly by the reducing motor among Fig. 11, and electric machine support 2, connecting axle 3, shaft coupling 4, supporting base 5, guide rail 32, spiral are paid (comprising leading screw 7, nut 8) slide block 9 and formed.Its design feature is: motor vertically is upside down on the support, support is fixed on the supporting base, supporting base is fixed on the column top again, the screw mandrel lower end that spiral is paid is decontroled, the upper end is fixed in the supporting base, and pass through shaft coupling, connecting axle and motor are direct-connected, the positive and negative rotation that motor directly fixes with leading screw during work, nut then is with feed change unit and the left and right flesh cutter that digs and is made the straight line back and forth movement, be noted earlier, finish certain stroke in second at the t of regulation from initial position-final position or from final position-initial position.
Feed change unit is by the 40 synchronous bevel gears 34,35 of the motor among Fig. 2; Decelerator 33 shaft couplings 36 public supporting base 37 2 synchronous gear shafts 38,39 regulating shafts 29, jam nut 41, the left and right flesh cutter 27,28 that digs, box bottom 42, box side 43 case lids (cuing open among the figure) are formed.Its design feature is that motor joins by two synchronous bevel gears and input shaft of speed reducer, the output shaft of decelerator links to each other by the driving shaft of two synchronous gear shafts in shaft coupling and the two public supporting bases, driving shaft and driven shaft are meshed, the other end of two synchronous gear shafts stretches out outside the feed change unit casing of being made up of sheet metal, fuses by regulating shaft jam nut and the left and right flesh cutter that digs.Forward and backward by motor during work drives the left and right flesh cutter that digs and closes cutter, operates on rotation, and reaches the angle of rotation alpha in second at the t that stipulates.The left and right flesh cutter that digs is by the upper skeleton among Fig. 4 58, lower skeleton 61, reinforcement 59 shaping reinforcements 60 knife bars 62 are formed, its design feature is to form each element that digs the flesh cutter, except that knife bar, all be processed into arc by same radius of curvature, wherein two cutter upper skeleton cambered surface inboards are staggered relatively, the lower skeleton two ends edge of a knife that makes progress is staggered relatively, and links with upper skeleton two ends and reinforcement two ends respectively.The one end outside and the knife bar of lower skeleton join.Quantity is at least one shaping reinforcement and upper and lower skeleton and links, and forms the left and right flesh cutter that digs with solid surface profile.Each size section the left and right flesh cutter that digs can and lock that axle is female to be exchanged by regulating shaft.Public supporting base is by the lubricating cup among Fig. 5 63, splicing sleeve 64, and riser 65, base plate 4 is formed.Its design feature is that splicing sleeve and the plate in the public supporting base is set in together, and has processed two garden heart height equal intervals certain distances and the identical hole of diameter putting.Two lubricating cups and two holes have been installed on riser have communicated, riser and base plate vertical connection.
Workbench comprises that by the ducted body 22(among Fig. 1 table top, base plate and side plate constitute 1, support ring 26, holder melon net 25), holder flesh dish totally comprises: adjustable support 23, pallet 24, adapter sleeve 21 is formed.Table drive system is by motor 11, big or small synchronous cog belt belt wheel 13,15, and synchronous cog belt 14, decelerator 12, shaft coupling 16, dial 17, poor wheel 18, supporting seat 19, rotating shaft 20 is formed.The design feature of workbench is that to be provided with holder melon net and an adjustable for height holder flesh dish on the ducted body workbench at least overall, holder melon net and the overall relative work center of rotation interval angle of holder flesh dish, adapter sleeve is placed on the middle of workbench, link to each other with table top, the base plate respectively characteristics of table drive system of two ends are that large and small synchronous cog belt belt wheel is installed in respectively on decelerator and the motor, and all mesh with synchronous cog belt, decelerator links to each other with dial by shaft coupling with output shaft, rotating shaft is placed in the supporting base, and the adapter sleeve of upper end and workbench joins.Lower end and poor wheel join.During work, the driving lever of poor wheel mechanism is periodically stirred poor wheel.Drive workbench by rotating shaft and do periodic intermittent movement.Wherein ask the melon net by the footpath half-turn 51 among Fig. 3, coupling ring 46, spring steel wire or spring steel band 48, spring banking stop 47, compression spring 55, large and small making leaf spring 54,56, two supporting plates 57, trim ring 45, two connecting axles 49,50 close face 44, clamp 52, deck 53 is formed.Its design feature is a gland by closing face and coupling ring links, deck is installed in the another side of gland, clamp is installed on the coupling ring and deck is the neighbour, the another side of coupling ring is welded with quantity and is at least two spring leaf and quantity and is at least three footpath half-turns with arcuation profile, the other end and the supporting plate of footpath half-turn join, and form half melon shape.Be welded with a spring in the middle of this supporting plate, the upper end of spring is welded with another supporting plate and connects the poor opening position that is positioned on gland and coupling ring respectively.The holder melon net of each size section be by the holder melon online self clamping ring and the support ring on the workbench exchange.
Lathe bed shape steel and sheet metal manufacturing.
The in addition parts that contact with watermelon on the watermelon inner-rind digging device have all adopted the stainless steel making. Therefore compare with manual operations, sanitary condition when it has not only guaranteed food processing, but also improved product quality, the pure working hours productivity ratio of watermelon inner-rind digging device is the 390Kg/h(average) compare and can improve about 3 times of work efficiency with the manual flesh that digs, not only improve productivity ratio with this machine, but also liberated the labour. In addition, the melon grower can Restriction when not being subjected to day reduces unnecessary loss, and therefore, the invention that watermelon digs the flesh method and is used for the device of this method-watermelon inner-rind digging device has certain good effect.
Claims (12)
1, one is used for the watermelon preliminary working and produces, method especially for the watermelon pulp-taking in the watermelon can preliminary working production, its feature of digging flesh work is: start (watermelon inner-rind digging device) is preceding, major axis or minor axis size by watermelon are divided into the arithmetic progression size section that several difference equate, process by size section in batches, each watermelon of processing all half-and-half cuts at major axis or minor axis place, the holder melon net that the start back is put into half watermelon that cuts on the inner-rind digging device workbench and had correspondingly-sized, half watermelon when holder melon guipure and dig the rotation of flesh station and stopping with the arrival of workbench rotation alpha angle, promptly there is spiral to pay entry into service, drive feed change unit and with the processing watermelon have correspondingly-sized about dig the flesh cutter and after initial position moves to final position, shut down, the left side of having continued, the flesh cutter is dug on the right side, and to begin to close cutter (feed) rotation alpha ' angle slack, having spiral to ship again change to drive feed change unit and west to dig the flesh cutter stops operating after final position moves to initial position, thereafter, workbench begins the rotation alpha angle again, the adjustable for height holder flesh dish that drives overall (comprising adjustable support and holder flesh dish) is put the flesh station and stopping and is rotated, left then, the right side is dug the flesh cutter and is begun to change α ' angle and reset, along with digging resetting of flesh cutter, half complete flesh of Pulp Citrulli is placed in the holder flesh dish, so far, the flesh work of digging of half watermelon is finished.Under the instruction of controlling organization, continuously do as above periodically to dig flesh work.
2, a kind of watermelon according to claim 1 digs the flesh method, it is characterized in that its workbench rotates once (to put the flesh station or dig the flesh station from putting flesh station one from digging flesh station one); Spiral is paid and is made feed change unit drive the left and right flesh cutter change stop place (move down a final position or move an initial position from final position from initial position) of digging; Left and right dig the flesh cutter close cutter, operate on the rotation required time all be seven seconds.
3, a kind of watermelon according to claim 1 and 2 digs the flesh method, it is characterized in that its spiral is shipped change to drive feed change unit and left and right (from initial position one final position or from final position one initial position) workbench and dig flesh cutter (digging the flesh cutter with respect to feed change unit) and all remain static when digging the flesh cutter and changing the stop place.
4, a kind of watermelon according to claim 1 and 2 digs the flesh method, it is characterized in that its spiral is shipped change to drive feed change unit and left and right round trip when digging flesh cutter (digging the flesh cutter remains static with respect to feed change unit) and changing the position equates.
5, a kind of watermelon according to claim 1 and 2 digs the flesh method, it is characterized in that its left and right flesh cutter that digs when closing cutter and operating on rotation, and workbench and feed change unit all are in inactive state.
6, a kind ofly be used for the watermelon preliminary working and produce, particularly be used in the watermelon pulp-taking device of watermelon can preliminary working in producing, it is characterized in that its complete machine by: spiral is paid drive assembly; Feed change unit; Workbench and transmission system thereof, lathe beds etc. four are formed in part, the transmission of first three parts all has separately independently driver part drive spiral to pay assembly and link to each other with an end of lathe bed, feed change unit then joins by nut and spiral, the transmission system of workbench is assembled in the other end of lathe bed, and workbench links by transmission system and lathe bed.
7, a kind of watermelon according to claim 6 digs the flesh device, it is characterized in that its spiral pays drive assembly by motor 1, support 2, connecting axle 3, shaft coupling 4, supporting base 5, column 6, guide rail 32, screw mandrel 7, nut 8, slide block 9 is formed, and the design feature that spiral is paid drive assembly is that motor vertically is upside down on the frame, and support is fixed on the supporting base, supporting base then is fixed on the column top, leading screw lower end that spiral is paid is decontroled, and the upper end is fixed in the supporting base, and direct-connected by shaft coupling and connecting axle and motor, nut and feed change unit that slide block is paid by spiral join, and the slide block two ends are placed restrictions in the guide rail of column front end.
8, a kind of watermelon according to claim 6 digs the flesh device, it is characterized in that its feed change unit parts are by motor 40, synchronous bevel gear 34,35, decelerator 33, shaft coupling 36, public supporting base 37, two synchronous gear shafts 38,29, regulating shaft 29, locking nut 41 left sides, flesh cutter 27 is dug on the right side, 28, box bottom 42, casing be plate 43 then, case lid (cuing open among the figure), form, the design feature of feed change unit is that motor joins by two synchronous bevel gears and input shaft of speed reducer, and the output shaft of decelerator links to each other by the driving shaft of two synchronous gear shafts in shaft coupling and the two common axis bearings, driving shaft is mutually meshing with driven shaft, the other end of two synchronous gear shafts stretches out outside the girff casing of being made up of sheet metal, passes through regulating shaft, a jam nut and a left side, the right side is dug the flesh cutter and is fused.
9, a kind of watermelon according to claim 8 digs the flesh device, it is characterized in that its public supporting base is by lubricating cup 63, splicing sleeve 64, riser 65, base plate 66 is formed, the design feature of public supporting base is that splicing sleeve and riser are set in together, and processed the hole that two center of circle height equate, keep at a certain distance away and diameter is identical putting, and installed on riser that two lubricating cups and two holes communicate, riser and base plate vertical connection.
10, a kind of watermelon according to claim 8 digs the flesh device, it is characterized in that its left side, the flesh cutter is dug by upper skeleton 58 in the right side, reinforcement 59, moulding reinforcement 60, lower skeleton 61, knife bar 62 is formed, a left side, shape and design feature that the flesh cutter is dug on the right side are, a left side of forming each size section, each element of flesh cutter is dug on the right side, except that knife bar, all be processed into arc by same radius of curvature, wherein two cutter upper skeleton cambered surfaces are that side is staggered relatively, the lower skeleton two ends cutting edge that makes progress is staggered relatively, and links with upper skeleton two ends and reinforcement two ends respectively, and the end outside and the knife bar of lower skeleton join, quantity is at least one moulding reinforcement and last, lower skeleton links, and forms the left side with solid surface profile, the flesh cutter is dug on the right side.The left and right knife bar part of digging the flesh cutter of each size section all can be exchanged with regulating shaft.
11, a kind of watermelon according to claim 6 digs the flesh device, it is characterized in that its workbench comprises that by: hollow stage body 22(table top, base plate and side plate constitute) support ring 26, holder melon net 25; Holder flesh dish totally comprises: adjustable support 23, and pallet 24, adapter sleeve 21 is formed, and table drive system is by motor 11, big or small synchronizing jugged belt wheel 13,15; Synchronous cog belt 14, decelerator 12, shaft coupling 16, dial 17, sheave 18, supporting base 19, rotating shaft 20 is formed.The design feature of workbench is: be provided with a holder melon net and a highly right holder flesh dish of transferring overall (comprise and regulate support and holder flesh dish) on the ducted body workbench at least; Holder melon net is placed with the overall relative workbench center of rotation interval angle of holder flesh dish, and adapter sleeve is placed on the positive center of workbench, and two ends link to each other with table top, platform base plate respectively.The design feature of table drive system is: big or small synchronous cog belt belt wheel is installed in respectively on decelerator and the motor, and all mesh with synchronous cog belt, the output shaft of decelerator links to each other with dial by shaft coupling, rotating shaft is placed in the supporting base, the adapter sleeve of upper end and workbench joins, and lower end and sheave join.
12, a kind of watermelon according to claim 11 digs the flesh device, it is characterized in that its holder melon net by: through half-turn 51, clamping ring 46, spring steel wire or spring steel band 48, spring banking stop 47, compression spring 55, big or small making leaf spring 54,56; Two supporting plates 57, trim ring 45, two link slots 49,50, clamp 52, deck 53 is formed, the shape and the design feature of holder melon net are: gland links by hinge and coupling ring, deck is installed in the another side of gland, clamp be installed on the coupling ring and deck for adjacent, the another side of coupling ring is welded with quantity and is at least two spring leaf and quantity and is at least three and footpath half-turn with arcuation profile, joins through the other end and the supporting plate of half-turn, be split into half melon shape, be welded with a spring in the centre of this supporting plate, the spring upper end is welded with another supporting plate, and two connection slots are installed in the opening position of gland and coupling ring respectively.The holder melon net of each size section be by the holder melon online self clamping ring and the support ring on the workbench exchange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89106140 CN1020400C (en) | 1989-08-04 | 1989-08-04 | Watermelon pulp-taking method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89106140 CN1020400C (en) | 1989-08-04 | 1989-08-04 | Watermelon pulp-taking method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1049094A CN1049094A (en) | 1991-02-13 |
| CN1020400C true CN1020400C (en) | 1993-05-05 |
Family
ID=4856634
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 89106140 Expired - Fee Related CN1020400C (en) | 1989-08-04 | 1989-08-04 | Watermelon pulp-taking method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1020400C (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102150934B (en) * | 2010-02-12 | 2014-12-17 | 同长虹 | Melon pulp-excavating machine |
| CN102150933B (en) * | 2010-02-12 | 2015-05-27 | 同长虹 | Pulp excavating knife for seed melon pulp excavating machine |
| CN105212235A (en) * | 2015-11-12 | 2016-01-06 | 广西田阳嘉佳食品有限公司 | A kind of passion fruit is cut head and is dug sizing device |
| CN108703386B (en) * | 2018-04-30 | 2020-11-24 | 泉州小斑鹿科技有限公司 | Kiwi fruit takes off meat equipment |
| CN111000010B (en) * | 2019-12-05 | 2023-11-28 | 仙居县茶叶实业有限公司 | Automatic bitter gourd pulp removing equipment for bitter gourd tea processing |
-
1989
- 1989-08-04 CN CN 89106140 patent/CN1020400C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1049094A (en) | 1991-02-13 |
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