CN112536486A - High-precision high-efficiency gear machining equipment - Google Patents

High-precision high-efficiency gear machining equipment Download PDF

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Publication number
CN112536486A
CN112536486A CN202011358805.5A CN202011358805A CN112536486A CN 112536486 A CN112536486 A CN 112536486A CN 202011358805 A CN202011358805 A CN 202011358805A CN 112536486 A CN112536486 A CN 112536486A
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CN
China
Prior art keywords
fixedly connected
gear
motor
rod
efficiency gear
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Pending
Application number
CN202011358805.5A
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Chinese (zh)
Inventor
赵世乾
杨征
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI SANSHAN MACHINERY MANUFACTURING CO LTD
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ANHUI SANSHAN MACHINERY MANUFACTURING CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN202011358805.5A priority Critical patent/CN112536486A/en
Publication of CN112536486A publication Critical patent/CN112536486A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/02Loading, unloading or chucking arrangements for workpieces
    • B23F23/06Chucking arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/02Driving main working members
    • B23Q5/027Driving main working members reciprocating members

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Abstract

The invention discloses high-precision high-efficiency gear machining equipment which comprises a cutting device, wherein the bottom of the cutting device is fixedly connected with a base, the base is provided with a slide rail, the slide rail is slidably connected with a sliding seat, the top end of the sliding seat is fixedly connected with a collecting tank, the collecting tank is rotatably connected with a rotating disc, a first motor is arranged in the sliding seat, a first speed reducer is arranged on the first motor, and the first speed reducer is connected with the rotating disc. When the gear positioning device is used, the positioning columns are driven to move through the second motor, so that the positioning columns simultaneously move towards the periphery, one positioning column is in contact with the gear and then drives the gear to move until all the positioning columns are in contact with the gear, and therefore the gear to be machined is positioned in the center of the fixing device, the gear is accurately positioned, the gear is prevented from being placed and offset, the gear machining precision is improved, and the product quality is improved; after the cooling oil enters the collecting tank, the cooling oil returns to the cooling oil tank through the telescopic pipe and the second connecting pipe, the cooling oil is recycled, the cost is saved, and the waste is avoided.

Description

High-precision high-efficiency gear machining equipment
Technical Field
The invention relates to the field of machining, in particular to high-precision and high-efficiency gear machining equipment.
Background
Gear refers to a mechanical element on a rim with gears continuously engaged to transmit motion and power. The use of gears in transmissions has long emerged. At the end of the 19 th century, the principle of generating the cutting method and the successive appearance of special machine tools and cutters for cutting teeth by using the principle pay attention to the running stability of gears along with the development of production. The gear machining is a technological process for obtaining the specific structure and precision of the gear by using a mechanical method.
However, the existing gear machining device has no positioning function, so that the gear is easy to place and shift, the gear machining precision is reduced, the product quality is reduced, cooling oil is needed to cool the gear and a cutting piece in the gear machining process, the consumption of the cooling oil is high, the cost is increased, and resources are wasted. Accordingly, those skilled in the art have provided a high-precision high-efficiency gear machining apparatus to solve the problems set forth in the background art described above.
Disclosure of Invention
The invention aims to provide high-precision and high-efficiency gear machining equipment to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a high-precision high-efficiency gear machining device comprises a cutting device, wherein the bottom of the cutting device is fixedly connected with a base, the base is provided with a slide rail, the slide rail is connected with a sliding seat in a sliding manner, the top end of the sliding seat is fixedly connected with a collecting tank, the collecting tank is rotatably connected with a rotating disc, a first motor is arranged in the sliding seat, a first speed reducer is arranged on the first motor, the first speed reducer is connected with the rotating disc, and the top end of the rotating disc is fixedly connected with a fixing device;
the fixing device is internally and fixedly connected with a connecting disc, a second motor is arranged at the bottom of the connecting disc, a second speed reducer is arranged on the second motor, a rotating shaft is arranged on the second speed reducer, the rotating shaft is fixedly connected with a first bevel gear, a first screw is arranged in the fixing device, a plurality of first screws are arranged, the first screws are fixedly connected with second bevel gears, the second bevel gears are meshed with the first bevel gears, the first screws are in threaded connection with first sliding blocks, and the top ends of the first sliding blocks are fixedly connected with positioning columns;
the cutting device is provided with a cooling oil tank, a first connecting pipe is arranged at the top end of the cooling oil tank, a water pump is installed on the first connecting pipe, a second filter is installed at the joint of the first connecting pipe and the cooling oil tank, a hose is arranged at one end, away from the cooling oil tank, of the first connecting pipe, a nozzle is installed on the hose, telescopic pipes are symmetrically arranged on two sides of the collecting tank, the first filter is installed at the joint of the collecting tank and the telescopic pipes, a second connecting pipe is arranged at one end, away from the collecting tank, of the;
the cutting device is provided with a connecting rod, and the connecting rod is provided with a cutting piece.
As a further scheme of the invention: the sliding seat is fixedly connected with the push rod, the push rod is provided with the air cylinder, and the air cylinder is fixedly connected with the base.
As a still further scheme of the invention: and bearings are arranged at two ends of the first screw rod and are fixedly connected with the connecting disc.
As a still further scheme of the invention: the positioning column is fixedly connected with the reinforcing plate, and the reinforcing plate is fixedly connected with the connecting plate.
As a still further scheme of the invention: the fixing device is provided with a sliding groove, the sliding groove is provided with a plurality of sliding blocks, and the sliding groove is internally provided with a second sliding block which is connected with the fixing device in a sliding manner.
As a still further scheme of the invention: the top end of the second sliding block is fixedly connected with a second screw rod, the second screw rod is in threaded connection with a fastener, and the fastener is rotatably connected with the gasket.
As a still further scheme of the invention: the hose is equipped with the sizing pipe outward, sizing pipe and first connecting pipe fixed connection.
As a still further scheme of the invention: the connecting rod fixed connection stopper, connecting rod threaded connection screw thread piece.
As a still further scheme of the invention: the cutting device is provided with a third motor, a protective shell is arranged outside the third motor, and the protective shell is fixedly connected with the cutting device.
As a still further scheme of the invention: the third motor is fixedly connected with a rotating part, the rotating part is hinged with a first connecting rod, the first connecting rod is hinged with a rotating rod, the rotating rod is hinged with a fixed shaft, the fixed shaft is fixedly connected with the inner wall of the cutting device, the rotating rod is hinged with a second connecting rod, the second connecting rod is hinged with an articulated piece, and the articulated piece is fixedly connected with the connecting rod.
Compared with the prior art, the invention has the beneficial effects that:
1. the positioning columns are driven to move through the second motor, so that the positioning columns move towards the periphery simultaneously, and one positioning column is in contact with the gear and then drives the gear to move until all the positioning columns are in contact with the gear, so that the gear to be machined is located at the central position of the fixing device, the gear is accurately positioned, the gear is prevented from being placed and offset, the machining precision of the gear is improved, and the product quality is improved;
2. after the gear is positioned, the rest through holes in the gear are sleeved into the second screw rod, the gear is clamped by rotating the fastening piece, the gear is fixed, and the gear is prevented from being deviated due to collision between the gear and the cutting piece in the machining process;
3. after the cooling oil enters the collecting tank, the cooling oil returns to the cooling oil tank through the telescopic pipe and the second connecting pipe, and the cooling oil is recycled, so that the cost is saved, and the waste is avoided; the first filter and the second filter the fine scraps in the cooling oil, so that the pipeline is prevented from being damaged by the fine scraps;
4. the thread block is in threaded connection with the connecting rod, so that workers can conveniently replace cutting pieces of different specifications.
Drawings
Fig. 1 is a schematic structural view of a high-precision high-efficiency gear machining apparatus.
Fig. 2 is a sectional view of a high-precision high-efficiency gear machining apparatus.
Fig. 3 is a sectional view of a fixture in a high-precision high-efficiency gear processing apparatus.
Fig. 4 is an enlarged view of a portion a of a high-precision high-efficiency gear machining apparatus.
Fig. 5 is a connection diagram of a connecting rod and a hinge member in a high-precision high-efficiency gear processing apparatus.
Fig. 6 is a plan view of a high-precision high-efficiency gear machining apparatus.
In the figure: 1. a cutting device; 2. a base; 3. a slide rail; 4. a sliding seat; 5. a push rod; 6. a cylinder; 7. collecting tank; 8. a fixing device; 9. a telescopic pipe; 10. a first filter; 11. a second connecting pipe; 12. cooling the oil tank; 13. a second filter; 14. a water pump; 15. a first connecting pipe; 16. shaping pipes; 17. a hose; 18. a nozzle; 19. a first motor; 20. a first speed reducer; 21. rotating the disc; 22. a connecting disc; 23. a bearing; 24. a first screw; 25. a first slider; 26. a second bevel gear; 27. a first bevel gear; 28. a rotating shaft; 29. a second speed reducer; 30. a second motor; 31. a connecting plate; 32. a reinforcing plate; 33. a positioning column; 34. a second slider; 35. a chute; 36. a second screw; 37. a fastener; 38. a gasket; 39. a connecting rod; 40. a cutter; 41. a limiting block; 42. a thread block; 43. a rotating member; 44. a first link; 45. a rotating rod; 46. a fixed shaft; 47. a second link; 48. an articulation member; 49. a third motor; 50. a protective shell.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, in an embodiment of the present invention, a high-precision high-efficiency gear processing apparatus includes a cutting device 1, a base 2 is fixedly connected to a bottom of the cutting device 1, the base 2 is provided with a slide rail 3, the slide rail 3 is slidably connected to a slide base 4, the slide base 4 is fixedly connected to a push rod 5, the push rod 5 is provided with an air cylinder 6, the air cylinder 6 is fixedly connected to the base 2, a top end of the slide base 4 is fixedly connected to a collecting tank 7, the collecting tank 7 is rotatably connected to a rotating disc 21, a first motor 19 is installed in the slide base 4, the first motor 19 is provided with a first speed reducer 20, the first speed reducer 20 is connected to the rotating disc 21, and;
the fixing device 8 is internally and fixedly connected with a connecting disc 22, the bottom of the connecting disc 22 is provided with a second motor 30, the second motor 30 is provided with a second speed reducer 29, the second speed reducer 29 is provided with a rotating shaft 28, the rotating shaft 28 is fixedly connected with a first bevel gear 27, the fixing device 8 is internally provided with a first screw 24, the first screw 24 is provided with a plurality of first screws 24, two ends of each first screw 24 are respectively provided with a bearing 23, each bearing 23 is fixedly connected with the connecting disc 22, the first screw 24 is fixedly connected with a second bevel gear 26, the second bevel gear 26 is meshed with the first bevel gear 27, the first screw 24 is in threaded connection with a first sliding block 25, the top end of the first sliding block 25 is fixedly connected with a connecting plate 31 and the top end of the connecting plate 31 is fixedly connected with a positioning column 33, the positioning column 33 is fixedly connected with a reinforcing plate 32, the reinforcing plate, the second sliding block 34 is connected with the fixing device 8 in a sliding mode, the top end of the second sliding block 34 is fixedly connected with a second screw rod 36, the second screw rod 36 is connected with a fastener 37 in a threaded mode, and the fastener 37 is rotatably connected with a gasket 38;
the cutting device 1 is provided with a cooling oil tank 12, a first connecting pipe 15 is arranged at the top end of the cooling oil tank 12, a water pump 14 is installed on the first connecting pipe 15, a second filter 13 is installed at the joint of the first connecting pipe 15 and the cooling oil tank 12, a hose 17 is arranged at one end, far away from the cooling oil tank 12, of the first connecting pipe 15, a nozzle 18 is installed on the hose 17, a shaping pipe 16 is arranged outside the hose 17, the shaping pipe 16 is fixedly connected with the first connecting pipe 15, telescopic pipes 9 are symmetrically arranged on two sides of a collecting tank 7, a first filter 10 is installed at the joint of the collecting tank 7 and the telescopic pipes 9, a second connecting pipe 11 is arranged at one end, far away from the collecting;
the cutting device 1 is provided with a connecting rod 39, the connecting rod 39 is provided with a cutting piece 40, the connecting rod 39 is fixedly connected with a limiting block 41, the connecting rod 39 is in threaded connection with a thread block 42, the cutting device 1 is provided with a third motor 49, a protective shell 50 is arranged outside the third motor 49, the protective shell 50 is fixedly connected with the cutting device 1, the third motor 49 is fixedly connected with a rotating piece 43, the rotating piece 43 is hinged with a first connecting rod 44, the first connecting rod 44 is hinged with a rotating rod 45, the rotating rod 45 is hinged with a fixed shaft 46, the fixed shaft 46 is fixedly connected with the inner wall of the cutting device 1, the rotating rod 45 is hinged with a second connecting rod 47, the second connecting rod 47 is hinged.
The working principle of the invention is as follows:
placing a gear to be machined above the fixing device 8, positioning columns 33 are located in central through holes of the gear, starting a second motor 30, driving a rotating shaft 28 and a first bevel gear 27 to rotate through a second speed reducer 29, wherein the first bevel gear 27 is meshed with a second bevel gear 26 to drive a first screw 24 to rotate, and driving a first slider 25, a connecting plate 31 and the positioning columns 33 to move, so that the positioning columns 33 move around simultaneously, and one positioning column 33 drives the gear to move after contacting with the gear until all the positioning columns 33 contact with the gear, so that the gear to be machined is located at the central position of the fixing device 8, the gear is accurately positioned, the gear is prevented from being placed and offset, the machining precision of the gear is improved, and the product quality is improved;
the position of the second screw rod 36 is adjusted, the rest through holes in the gear are sleeved into the second screw rod 36 after the gear is positioned, the gear is clamped by rotating the fastener 37, the gear is fixed, and the gear is prevented from being deviated due to collision between the gear and the cutting piece 40 in the machining process;
the water pump 14 is started, cooling oil is sprayed out through the matching among the first connecting pipe 15, the hose 17 and the nozzle 18, and after entering the collecting tank 7, the cooling oil returns to the cooling oil tank 12 through the telescopic pipe 9 and the second connecting pipe 11, so that the cooling oil is recycled, the cost is saved, and the waste is avoided; the first filter 10 and the second filter 13 filter the fine scraps in the cooling oil, so that the pipeline is prevented from being damaged by the fine scraps;
the position of the fixing device 8 is adjusted through the matching of the air cylinder 6 and the push rod 5, so that the position of a gear is adjusted, the first motor 19 is started to drive the rotating disc 21 and the fixing device 8 to rotate, so that the gear is driven to rotate, the third motor 49 is started to drive the rotating piece 43 to rotate, and the connecting rod 39 is driven to reciprocate up and down through the matching among the rotating piece 43, the first connecting rod 44, the rotating rod 45, the second connecting rod 47 and the hinge piece 48, so that the cutting piece 40 is driven to reciprocate up and down, so that the gear is machined;
the thread block 42 is in threaded connection with the connecting rod 39, so that workers can replace the cutting pieces 40 with different specifications conveniently.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The high-precision high-efficiency gear machining equipment comprises a cutting device (1) and is characterized in that the bottom of the cutting device (1) is fixedly connected with a base (2), a sliding rail (3) is arranged on the base (2), the sliding rail (3) is slidably connected with a sliding seat (4), the top end of the sliding seat (4) is fixedly connected with a collecting tank (7), the collecting tank (7) is rotatably connected with a rotating disc (21), a first motor (19) is installed in the sliding seat (4), a first speed reducer (20) is installed on the first motor (19), the first speed reducer (20) is connected with the rotating disc (21), and the top end of the rotating disc (21) is fixedly connected with a fixing device (8);
the connecting disc (22) is fixedly connected in the fixing device (8), a second motor (30) is installed at the bottom of the connecting disc (22), a second speed reducer (29) is installed on the second motor (30), a rotating shaft (28) is installed on the second speed reducer (29), the rotating shaft (28) is fixedly connected with a first bevel gear (27), a plurality of first screw rods (24) are arranged in the fixing device (8), the first screw rods (24) are fixedly connected with second bevel gears (26), the second bevel gears (26) are meshed with the first bevel gears (27), the first screw rods (24) are in threaded connection with first sliding blocks (25), the top ends of the first sliding blocks (25) are fixedly connected with the connecting plate (31), and the top ends of the connecting plate (31) are fixedly connected with positioning columns (33);
the cutting device (1) is provided with a cooling oil tank (12), a first connecting pipe (15) is arranged at the top end of the cooling oil tank (12), a water pump (14) is installed on the first connecting pipe (15), a second filter (13) is installed at the joint of the first connecting pipe (15) and the cooling oil tank (12), a hose (17) is arranged at one end, far away from the cooling oil tank (12), of the first connecting pipe (15), a nozzle (18) is installed on the hose (17), telescopic pipes (9) are symmetrically arranged on two sides of the collecting tank (7), a first filter (10) is installed at the joint of the collecting tank (7) and the telescopic pipes (9), a second connecting pipe (11) is arranged at one end, far away from the collecting tank (7), of each telescopic pipe (9), and the second connecting;
the cutting device (1) is provided with a connecting rod (39), and a cutting piece (40) is installed on the connecting rod (39).
2. A high precision and high efficiency gear processing apparatus according to claim 1, wherein the sliding seat (4) is fixedly connected with the push rod (5), the push rod (5) is provided with the cylinder (6), and the cylinder (6) is fixedly connected with the base (2).
3. A high precision and high efficiency gear processing apparatus according to claim 1, wherein bearings (23) are installed at both ends of the first screw (24), and the bearings (23) are fixedly connected with the connecting disc (22).
4. A high precision and high efficiency gear processing apparatus according to claim 1, wherein the positioning column (33) is fixedly connected with a reinforcing plate (32), and the reinforcing plate (32) is fixedly connected with the connecting plate (31).
5. A high precision and high efficiency gear processing apparatus according to claim 1, wherein the fixing device (8) is provided with a plurality of sliding grooves (35), the sliding grooves (35) are provided with a plurality of second sliding blocks (34), and the second sliding blocks (34) are slidably connected with the fixing device (8).
6. A high-precision high-efficiency gear machining device according to claim 5, characterized in that the top end of the second sliding block (34) is fixedly connected with a second screw rod (36), the second screw rod (36) is in threaded connection with a fastener (37), and the fastener (37) is rotatably connected with a gasket (38).
7. A high precision and high efficiency gear processing apparatus according to claim 1, wherein the hose (17) is externally provided with a sizing pipe (16), and the sizing pipe (16) is fixedly connected with the first connecting pipe (15).
8. A high precision and high efficiency gear processing apparatus according to claim 1, wherein the connecting rod (39) is fixedly connected with a limited block (41), and the connecting rod (39) is connected with a thread block (42) by screw thread.
9. A high precision and high efficiency gear processing device according to claim 1, wherein the cutting device (1) is provided with a third motor (49), a protective shell (50) is arranged outside the third motor (49), and the protective shell (50) is fixedly connected with the cutting device (1).
10. A high precision and high efficiency gear processing apparatus according to claim 9, wherein the third motor (49) is fixedly connected to the rotating member (43), the rotating member (43) is hinged to the first connecting rod (44), the first connecting rod (44) is hinged to the rotating rod (45), the rotating rod (45) is hinged to the fixed shaft (46), the fixed shaft (46) is fixedly connected to the inner wall of the cutting device (1), the rotating rod (45) is hinged to the second connecting rod (47), the second connecting rod (47) is hinged to the hinge member (48), and the hinge member (48) is fixedly connected to the connecting rod (39).
CN202011358805.5A 2020-11-27 2020-11-27 High-precision high-efficiency gear machining equipment Pending CN112536486A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011358805.5A CN112536486A (en) 2020-11-27 2020-11-27 High-precision high-efficiency gear machining equipment

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Application Number Priority Date Filing Date Title
CN202011358805.5A CN112536486A (en) 2020-11-27 2020-11-27 High-precision high-efficiency gear machining equipment

Publications (1)

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CN112536486A true CN112536486A (en) 2021-03-23

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