CN102032158A - Standard procedures of air compressor - Google Patents
Standard procedures of air compressor Download PDFInfo
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- CN102032158A CN102032158A CN2010102726289A CN201010272628A CN102032158A CN 102032158 A CN102032158 A CN 102032158A CN 2010102726289 A CN2010102726289 A CN 2010102726289A CN 201010272628 A CN201010272628 A CN 201010272628A CN 102032158 A CN102032158 A CN 102032158A
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- air compressor
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Abstract
The invention provides standard procedures of an air compressor. In the invention, remote data and actual outlet data which are used in production as well as the required equipment power are sequentially determined, a pipe network is connected for distribution based on a standard interface, and the needed branch outlets is necessarily distributed according to pressure, frequency and the same pipe diameter; when the remote data and the actual outlet data which used in production as well as the equipment power are distributed to a workshop based on standard high pressure, and are output under low pressure with the same frequency or the frequency which is less than the air production frequency, a pressure regulating and reducing valve needs to be additionally arranged to the branched position, and the due area after pressure regulation is distributed according to the bearing multiple based on mechanical size and the outlet area; when the total gas generated by equipment needs to pass through auxiliary equipment with pipe diameter flow such as an air storage tank, a cold dryer or a filter, low pressure after pressure regulation is required or the needed part is additionally arranged at the branched position; and when the pipe network increases output, output power is increased based on the enlarged multiple of the interface pipe diameter. The invention has the beneficial effects that by means of reasonable design of the standard procedures of the air compressor, the rated air supply quantity needed by enterprises can be reached without starting up additional air compressors, thus avoiding increase of power consumption, installation equipment and plant area of the enterprises as well as noise environmental pollution, material cost and installation cost.
Description
[technical field]
The present invention relates to a kind of air compressor technical field, be specifically related to a kind of technical field of normal process of air compressor.
[background technique]
(English is: air compressor) be the main body in the compressed air source unit, it is the device that the mechanical energy of prime mover (normally motor) is converted to the gas pressure energy to well-known air compressor, is compressed-air actuated air pressure generating means.At present the air compressor cardinal principle is combined as: total output rated motor, air sucking mouth, compression chamber, non-return compression output tube, Oil-gas Separation cooling system, outputting standard caliber pick mouthful and electric, oil Jie of auxiliary safety device, valve etc.
And existing air compressor is under rated power atmospheric pressure and standard gas production data prerequisite, compressed non-return output caliber (DN100) enters and exports the back output that diminishes of caliber (DN80) area after the Oil-gas Separation, the standard that the forms flow of supplying gas diminishes, by output caliber (DN80) time, form impedance, according to exporting caliber (DN80) section area 0.64 times for output caliber (DN100), with U.S.'s longevity power board air compressor, its specified standards; Electric power 224KW, rotating speed 1487/min, horsepower 300HP, aerogenesis standard pressure 0.7Mpa, aerogenesis flow 41.8M
3/ min.Aerogenesis flow 27M when air-flow becomes output caliber (DN80) in process by output caliber (DN100)
3Below/the min.The staff also exists defective such as air draught valve not to open fully in the operation air compressor simultaneously, even, causes enterprise to open air compressor more and also do not reach reference value below 50% less than the bore area.
And be example with U.S.'s longevity power board air compressor, the about DN189.2mm of its air sucking mouth valve aperture, the about 0.0281m of conversion bore
2Compression cavity case main part garden inner diameter 47cm, the about 0.173m of conversion bore
2Compression non-return output tube area DN100, conversion bore 0.00785m
2It is DN80 that oil separates the back output tube, conversion bore 0.00524m
2Standard external tapping DN100, the conversion bore is 0.00785m
2, specified aerogenesis data are 41.8M
3/ min changes 1478 that to draw the motor gas production that rotates a circle be 0.0281m
3, gear one all sheet numbers hold estimation: 0.173m
2/ 0.0281 (air sucking mouth area) is about 6, and all aerogenesis standards are at 0.0281m
3, length is 0.0281m in the volume
3/ 0.173m
2Be about 0.163m and the main body compression chamber is identical substantially, more than calculate normally uses in the air sucking mouth full-gear compress the output tube place down to non-return and be 41.8M
3There is not the space that exceeds in/min.
[summary of the invention]
For solving above deficiency, the invention provides a kind of normal process of air compressor, this flow process effectively solves in the existing air compressor operating process and does not reach the specified gas output of standard, effectively reduces enterprise's user cost, has very strong practical effect.
The problem to be solved in the present invention is how not make opening under the air compressor situation more, reaches specified gas output, and is unlikely to newly-increased air compressor, increases enterprise electrical energy consumption.
It is determining to produce use teledata and outlet real data a kind of normal process of air compressor, determine the power of equipment needed thereby then, more than definite secundum legem interface later on is connected into pipe network and distributes, and must distribute required branch outlet with caliber according to pressure, frequency.
Be assigned to standard high-voltage at the power that produce to use teledata, outlet real data and equipment and should install the pressure regulation reduction valve additional at a place when low pressure is used in the workshop with output frequently or less than the aerogenesis frequency, and after multiple and discharge area distribute pressure regulation area should be arranged by bearing of mechanics size.
The normal process of described a kind of air compressor is characterized in that low pressure is adorned required part in addition after branch's pressure regulation when the total aerogenesis of equipment needs through the supplementary equipment of caliber flow such as gas storage filling, cool-drying machine or filter.
The normal process of described a kind of air compressor is characterized in that becoming big multiple according to the interface caliber when pipe network increases output increases output power.
Beneficial effect of the present invention: by to air compressor normal process appropriate design, can reach the required specified air demand of enterprise, and need not to open air compressor more so that increase enterprise electrical energy consumption and enterprise's erection unit delivery room area and the pollution of increase noisy environment.
Further understand feature of the present invention and technology contents for making, see embodiment of the present invention for details, yet appended embodiment is only for reference and explanation usefulness, and the present invention is limited.
[embodiment]
The invention will be further described below in conjunction with embodiment.
It is determining to produce use teledata and outlet real data the normal process of 1 one kinds of air compressors of embodiment, determine the power of equipment needed thereby then, more than definite secundum legem interface later on is connected into pipe network and distributes, and must distribute required branch outlet with caliber according to pressure, frequency.
Be assigned to standard high-voltage at the power that produce to use teledata, outlet real data and equipment and should install the pressure regulation reduction valve additional at a place when low pressure is used in the workshop with output frequently or less than the aerogenesis frequency, and after multiple and discharge area distribute pressure regulation area should be arranged by bearing of mechanics size.
It is determining to produce use teledata and outlet real data the normal process of 2 one kinds of air compressors of embodiment, determine the power of equipment needed thereby then, more than definite secundum legem interface later on is connected into pipe network and distributes, and must distribute required branch outlet with caliber according to pressure, frequency.
Be assigned to standard high-voltage at the power that produce to use teledata, outlet real data and equipment and should install the pressure regulation reduction valve additional at a place when low pressure is used in the workshop with output frequently or less than the aerogenesis frequency, and after multiple and discharge area distribute pressure regulation area should be arranged by bearing of mechanics size.
When the total aerogenesis of equipment needed through the supplementary equipment of caliber flow such as gas storage filling, cool-drying machine or filter, low pressure was adorned required part in addition after branch needs pressure regulation.
It is determining to produce use teledata and outlet real data the normal process of 3 one kinds of air compressors of embodiment, determine the power of equipment needed thereby then, more than definite secundum legem interface later on is connected into pipe network and distributes, and must distribute required branch outlet with caliber according to pressure, frequency.
Be assigned to standard high-voltage at the power that produce to use teledata, outlet real data and equipment and should install the pressure regulation reduction valve additional at a place when low pressure is used in the workshop with output frequently or less than the aerogenesis frequency, and after multiple and discharge area distribute pressure regulation area should be arranged by bearing of mechanics size.
When pipe network increases output, become big multiple and increase output power according to the interface caliber.
Yet the preferable feasible embodiment of above-mentioned only the present invention, non-so limitation protection domain of the present invention is done various distortion or is applied mechanically all within this technological scheme protection domain according to the foregoing description.
Claims (3)
- The normal process of an air compressor its determine to produce using teledata and outlet real data, determine the power of equipment needed thereby then, more than definite secundum legem interface later on is connected into pipe network and distributes, and must distribute required branch outlet with caliber according to pressure, frequency; Be assigned to standard high-voltage at the power that produce to use teledata, outlet real data and equipment and should install the pressure regulation reduction valve additional at a place when low pressure is used in the workshop with output frequently or less than the aerogenesis frequency, and after multiple and discharge area distribute pressure regulation area should be arranged by bearing of mechanics size.
- 2. the normal process of a kind of air compressor according to claim 1 is characterized in that when the total aerogenesis of equipment needs through the supplementary equipment of caliber flow such as gas storage filling, cool-drying machine or filter, low pressure dress or required part in addition after branch's pressure regulation.
- 3. the normal process of a kind of air compressor according to claim 1 is characterized in that becoming big multiple according to the interface caliber when pipe network increases output increases output power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102726289A CN102032158A (en) | 2010-09-02 | 2010-09-02 | Standard procedures of air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102726289A CN102032158A (en) | 2010-09-02 | 2010-09-02 | Standard procedures of air compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102032158A true CN102032158A (en) | 2011-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102726289A Pending CN102032158A (en) | 2010-09-02 | 2010-09-02 | Standard procedures of air compressor |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4966307A (en) * | 1988-04-14 | 1990-10-30 | Gaz De France | Integrated multifunction regulator station for gas supply to a secondary mains |
| US6068447A (en) * | 1998-06-30 | 2000-05-30 | Standard Pneumatic Products, Inc. | Semi-automatic compressor controller and method of controlling a compressor |
| CN2397354Y (en) * | 1999-11-22 | 2000-09-20 | 启东市海鹰冶金机械厂 | Oxygen pressure automatic regulating valve group |
-
2010
- 2010-09-02 CN CN2010102726289A patent/CN102032158A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4966307A (en) * | 1988-04-14 | 1990-10-30 | Gaz De France | Integrated multifunction regulator station for gas supply to a secondary mains |
| US6068447A (en) * | 1998-06-30 | 2000-05-30 | Standard Pneumatic Products, Inc. | Semi-automatic compressor controller and method of controlling a compressor |
| CN2397354Y (en) * | 1999-11-22 | 2000-09-20 | 启东市海鹰冶金机械厂 | Oxygen pressure automatic regulating valve group |
Non-Patent Citations (5)
| Title |
|---|
| 刘志明: "压缩空气供气系统", 《汽车工艺与材料》, no. 3, 31 March 2008 (2008-03-31), pages 46 - 49 * |
| 总字540部队隧道教学小组: "关于高压风送风管路管径选择的探讨", 《铁路标准设计通讯》, no. 3, 30 April 1974 (1974-04-30) * |
| 李锁良: "改造压风系统满足生产需要", 《水力采煤与管道运输》, no. 1, 31 March 2004 (2004-03-31), pages 34 - 37 * |
| 秦宏波等: "压缩空气系统节能改造案例", 《节能环保》, no. 3, 31 March 2006 (2006-03-31), pages 45 - 46 * |
| 陈绍勤等: "压气输送管路中的几个问题", 《凿岩机械与风动工具》, no. 4, 31 December 1982 (1982-12-31), pages 56 - 57 * |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110427 |