CN102029524A - Punched high-frequency welded pipe unit - Google Patents

Punched high-frequency welded pipe unit Download PDF

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Publication number
CN102029524A
CN102029524A CN2010105317467A CN201010531746A CN102029524A CN 102029524 A CN102029524 A CN 102029524A CN 2010105317467 A CN2010105317467 A CN 2010105317467A CN 201010531746 A CN201010531746 A CN 201010531746A CN 102029524 A CN102029524 A CN 102029524A
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China
Prior art keywords
sizing
frequency
punching
unit
machine
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Granted
Application number
CN2010105317467A
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Chinese (zh)
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CN102029524B (en
Inventor
高国鸿
马丽
魏立东
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DALIAN SANGAO HEAVY INDUSTRY EQUIPMENT Co Ltd
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DALIAN SANGAO HEAVY INDUSTRY EQUIPMENT Co Ltd
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Priority to CN 201010531746 priority Critical patent/CN102029524B/en
Publication of CN102029524A publication Critical patent/CN102029524A/en
Application granted granted Critical
Publication of CN102029524B publication Critical patent/CN102029524B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention belongs to equipment for manufacturing perforated steel pipes and particularly relates to a punched high-frequency welded pipe unit, which comprises a punching machine and is characterized in that: a punched high-frequency welded pipe production unit which consists of a decoiling machine, a stepping feeding device, a punching device, a molding machine, a high-frequency welding device and a sizing device is arranged according to a continuous punched high-frequency welded pipe production process; a band plate to be processed which is supported on the decoiling machine is fed into the punching device through the stepping feeding device for punching; the punched band plate is driven into a pipe blank molding machine which consists of a base, a plurality of vertical roll frames and a plurality of horizontal roll frames; the high-frequency welding device which consists of a water cooling box, an electric control box and a high-frequency coil is arranged behind the pipe blank molding machine; and a welded pipe which is welded at a high frequency enters the sizing device. The punched high-frequency welded pipe unit has the advantages of reasonable design, compact structure, realization of mechanization, high production efficiency, good product quality, low labor intensity, safety of operation, convenience of use and the like.

Description

Punching ratio-frequency welded tube unit
Technical field
The invention belongs to the equipment of making steel pipe with holes, particularly a kind of punching ratio-frequency welded tube unit.
Background technology
At present, the manufacturing of welded still pipe with holes after extensively employing is made steel pipe earlier, in another processing place, is carried out punching with stamping machine to pipe fitting then again.There is following shortcoming and defect part in it:
1, punching processing difficulties on pipe, difficulty is changed in the perforating die location
2, labour intensity is big, because be that another line of processing the place is produced outward, increases manufacturing facilities and cost of labor
3, can only be to single pipe processing punching, production efficiency is low
Summary of the invention
The present invention is intended to the shortcoming and defect part that exists in above-mentioned technology, and provides not only reasonable in design, compact conformation, and realization mechanization, have the production efficiency height, good product quality, labour intensity is low, handling safety and a kind of very easily punching ratio-frequency welded tube unit of use.
The objective of the invention is to adopt following technical scheme to realize: described punching ratio-frequency welded tube unit, comprise stamping machine, it is characterized in that: produce unit by punching ratio-frequency welded tube continuous production processes installing punching ratio-frequency welded tube, described punching ratio-frequency welded tube is produced unit and mainly is made up of uncoiler, step feeding device, hole punched device, make-up machine, high-frequency welding equipment and diameter-setting equipment, is supported on processed band plate on this uncoiler and sends into hole punched device through the step feeding device and carry out punching; Processed band plate after the punching enters the make-up machine of the pipe moulding of being made up of base, a plurality of standing roller frame and a plurality of horizontal roller frame by the drive mechanism of make-up machine; The high-frequency welding equipment that installing is made up of water-cooled case, electric cabinet and high frequency coil behind the make-up machine of pipe moulding, the welded tube after high-frequency welding enters diameter-setting equipment.
Described uncoiler is made up of uncoiling base, uncoiling body, whirligig and harmomegathus mechanism, and whirligig is installed on the uncoiling base, and whirligig drives the uncoiling body and rotates, the processed band plate of harmomegathus mechanism supports on the uncoiling body.
Described make-up machine is shaped to pipe by drive unit driving horizontal roller frame and standing roller frame with processed band plate.
Described step feeding device is made up of stepping base, actuating drive and clamping device, and described actuating drive is installed on the stepping base, and processed band plate clamps through clamping device, by the processed band plate of actuating drive stepping.
Described hole punched device is made up of stamping machine and punching die, the punching die of packing on stamping machine.
Described diameter-setting equipment is made up of sizing base, sizing drive unit, sizing horizontal roller frame and sizing standing roller frame, described sizing drive unit is made up of sizing motor and sizing reduction box, wherein sizing horizontal roller frame and sizing standing roller frame are installed on the sizing base, make the welded pipe sizing become needed size.
The driving mechanism of described make-up machine is made up of motor and reduction box.
Principle of the present invention and operation are described below:
At first, processed band plate volume is stored up on the uncoiler of being made up of base, uncoiling body, whirligig and harmomegathus mechanism; Processed band plate volume enters the step feeding device of being made up of base, actuating drive and clamping device through the uncoiler uncoiling; Processed band plate is delivered to punching in the hole punched device of being made up of stamping machine and punching die through the step feeding device; Then the processed band plate after the punching enters by base and standing roller frame and horizontal roller frame, the make-up machine moulding pipe that drive unit constitutes; Pipe enters the high-frequency welding equipment that is made of water-cooled case and electric cabinet and high frequency coil and is welded into pipe fitting then.At last, pipe fitting enters the diameter-setting equipment of being made up of sizing base, sizing standing roller frame and sizing horizontal roller frame and sizing drive unit weld-end fittings is carried out the size sizing.So cycling is welded into pipe with holes to steel plate with holes and realizes mechanical automation.To sum up the technical measures of being taked realize purpose of the present invention.
Compared with prior art, the present invention fundamentally solves the difficulty of the outer punching processing of line earlier with the steel band punching, and realization punching pipe crimping is welded on the production line to be finished.For factory saves production equipment and cost of labor.Increase handling safety.
Therefore, the present invention is not only reasonable in design, compact conformation, and realize that mechanization has the production efficiency height, and good product quality, labour intensity is low, handling safety and use advantages such as very convenient.
Description of drawings
The present invention has two width of cloth accompanying drawings.Wherein:
Accompanying drawing 1 is the main TV structure schematic diagram of the specific embodiment of this type;
Accompanying drawing 2 is Fig. 1 schematic top plan view.
Among the figure: 1, uncoiler, 2, the step feeding device, 3, hole punched device, 4, make-up machine, 5, high-frequency welding equipment, 6, diameter-setting equipment, 7, processed band plate, 8, the uncoiling base, 9, whirligig, 10, harmomegathus mechanism, 11, the stepping base, 12, actuating drive, 13, clamping device, 14, stamping machine 15, punching die, 16, base, 17, standing roller frame, 18, the horizontal roller frame, 19, driving mechanism, 20, high frequency coil, 21, electric cabinet, 22, the water-cooled case, 23, the sizing base, 24, the sizing standing roller frame, 25, the sizing drive unit, 26, sizing horizontal roller frame, 27, the sizing motor, 28, the sizing reduction box, 29, motor, 30, reduction box.
The specific embodiment
Shown in Figure 1 is specific embodiments of the invention, it is the unit that is used for producing Φ 76 high-frequency welding steel pipes with holes, comprise stamping machine 14, it is characterized in that: produce unit by punching ratio-frequency welded tube continuous production processes installing punching ratio-frequency welded tube, described punching ratio-frequency welded tube production unit mainly is made up of uncoiler 1, step feeding device 2, hole punched device 3, make-up machine 4, high-frequency welding equipment 5 and diameter-setting equipment 6, and described uncoiler is made up of uncoiling base 8, uncoiling body, whirligig 9 and harmomegathus mechanism 10; Be supported on processed band plate 7 on this uncoiler 1 and send into hole punched device through step feeding device 2 and carry out punching, described hole punched device is made up of stamping machine and punching die; Described step feeding device 2 is made up of stepping base 11, actuating drive 12 and clamping device 13; Processed band plate 7 after the punching enters the make-up machine 4 of the pipe moulding of being made up of base 16, a plurality of standing roller frame 17 and a plurality of horizontal roller frame 18 by driving mechanism 19 drivings of make-up machine; The high-frequency welding equipment 5 that installing is made up of water-cooled case 22, electric cabinet 21 and high frequency coil 20 behind the make-up machine 4 of pipe moulding, the welded tube after high-frequency welding enters the diameter-setting equipment of being made up of sizing base 23, sizing drive unit 25, sizing horizontal roller frame 26 and sizing standing roller frame 24; Described sizing drive unit 25 is made up of sizing motor 27 and sizing reduction box 28; Wherein sizing horizontal roller frame 26 and sizing standing roller frame 24 are installed on the sizing base 23, make the welded pipe sizing become needed size.The driving mechanism 19 of described make-up machine is made up of motor 29 and reduction box 30.
The above; it only is the preferable specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; all are familiar with those skilled in the art in the disclosed technical scope of this full mold, are equal to according to this present invention's technical scheme and design of the present invention thereof and replace or change and all should be encompassed within protection scope of the present invention.

Claims (6)

1. punching ratio-frequency welded tube unit, comprise stamping machine, it is characterized in that: produce unit by punching ratio-frequency welded tube continuous production processes installing punching ratio-frequency welded tube, described punching ratio-frequency welded tube is produced unit and mainly is made up of uncoiler (1), step feeding device (2), hole punched device (3), make-up machine (4), high-frequency welding equipment (5) and diameter-setting equipment (6), is supported on processed band plate (7) on this uncoiler (1) and sends into hole punched device (3) through step feeding device (2) and carry out punching; Processed band plate (7) after the punching enters the make-up machine (4) of the pipe moulding of being made up of base (16), a plurality of standing roller frame (17) and a plurality of horizontal roller frame (18) by driving mechanism (19) driving of make-up machine; The high-frequency welding equipment (5) that installing is made up of water-cooled case (22), electric cabinet (21) and high frequency coil (20) behind the make-up machine (4) of pipe moulding, the welded tube behind ratio-frequency welding enters diameter-setting equipment (6).
2. by the described punching ratio-frequency welded tube of claim 1 unit, it is characterized in that: described uncoiler (1) is made up of uncoiling base (8), uncoiling body, whirligig (9) and harmomegathus mechanism (10), whirligig (9) is installed on the uncoiling base (8), whirligig (9) drives the uncoiling body and rotates, and the harmomegathus mechanism (10) on the uncoiling body supports processed band plate (7).
3. by the described punching ratio-frequency welded tube of claim 1 unit, it is characterized in that: described step feeding device (2) is made up of stepping base (11), actuating drive (12) and clamping device (13), described actuating drive (12) is installed on the stepping base (11), processed band plate (10) clamps through clamping device (14), by the processed band plate of actuating drive (12) stepping (7).
4. by the described punching ratio-frequency welded tube of claim 1 unit, it is characterized in that: described hole punched device (3) is made up of stamping machine (14) and punching die (15), the punching die (15) of packing on stamping machine (14).
5. by the described punching ratio-frequency welded tube of claim 1 unit, it is characterized in that: described diameter-setting equipment (6) is made up of sizing base (23), sizing drive unit (25), sizing horizontal roller frame (26) and sizing standing roller frame (24), described sizing drive unit (25) is made up of sizing motor (27) and sizing reduction box (28), wherein horizontal reducing mill stand (26) and sizing standing roller frame (24) are installed on the sizing base (23), make the welded pipe sizing become needed size.
6. by the described punching ratio-frequency welded tube of claim 1 unit, it is characterized in that: the driving mechanism of described make-up machine (19) is made up of motor (29) and reduction box (30).
CN 201010531746 2010-10-27 2010-10-27 Punched high-frequency welded pipe unit Expired - Fee Related CN102029524B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010531746 CN102029524B (en) 2010-10-27 2010-10-27 Punched high-frequency welded pipe unit

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Application Number Priority Date Filing Date Title
CN 201010531746 CN102029524B (en) 2010-10-27 2010-10-27 Punched high-frequency welded pipe unit

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CN102029524A true CN102029524A (en) 2011-04-27
CN102029524B CN102029524B (en) 2013-03-06

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229061A (en) * 2011-06-15 2011-11-02 蚌埠市昊业滤清器有限公司 Feeding device for machining spiral central tube
CN104999277A (en) * 2015-07-13 2015-10-28 天津钢管集团股份有限公司 Production method of anticorrosion wear-resistant stainless steel HFW welding pipe with outer diameter of 108-660.4mm
CN106736597A (en) * 2017-03-09 2017-05-31 南宁市安和机械设备有限公司 High-frequency welding tuber
CN110328255A (en) * 2019-07-11 2019-10-15 杨元恒 A kind of molding metal welding pipe forming machine group of plate mold
CN110340175A (en) * 2019-08-01 2019-10-18 张家港市中悦冶金设备科技有限公司 A kind of Detecting of Small Caliber Thick Pipes welded pipe units, pipe and application
CN111872152A (en) * 2020-08-21 2020-11-03 河北炳辰工程材料有限公司 Tubulation unit with function of punching a hole

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1066805A (en) * 1992-04-21 1992-12-09 陕西省宝鸡石油钢管厂 Multi-functional ERW moulding process and shaping machine set
CN2483114Y (en) * 2001-05-01 2002-03-27 十堰市佳辉特种焊管有限公司 Forming and sizing unit for processing nonferrous metal high-frequency welding thin-wall pipe
EP1395384B1 (en) * 2001-02-02 2008-03-19 Mitsubishi Heavy Industries, Ltd. Method of and apparatus for manufacturing an integrated piping plate
CN101406908A (en) * 2008-11-25 2009-04-15 武汉钢铁(集团)公司 Method for processing cold-bending welding square quarter bend with punched hole
CN201841410U (en) * 2010-10-27 2011-05-25 大连三高重工设备有限公司 High-frequency welded tube punching set

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1066805A (en) * 1992-04-21 1992-12-09 陕西省宝鸡石油钢管厂 Multi-functional ERW moulding process and shaping machine set
EP1395384B1 (en) * 2001-02-02 2008-03-19 Mitsubishi Heavy Industries, Ltd. Method of and apparatus for manufacturing an integrated piping plate
CN2483114Y (en) * 2001-05-01 2002-03-27 十堰市佳辉特种焊管有限公司 Forming and sizing unit for processing nonferrous metal high-frequency welding thin-wall pipe
CN101406908A (en) * 2008-11-25 2009-04-15 武汉钢铁(集团)公司 Method for processing cold-bending welding square quarter bend with punched hole
CN201841410U (en) * 2010-10-27 2011-05-25 大连三高重工设备有限公司 High-frequency welded tube punching set

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229061A (en) * 2011-06-15 2011-11-02 蚌埠市昊业滤清器有限公司 Feeding device for machining spiral central tube
CN102229061B (en) * 2011-06-15 2013-03-20 蚌埠市昊业滤清器有限公司 Feeding device for machining spiral central tube
CN104999277A (en) * 2015-07-13 2015-10-28 天津钢管集团股份有限公司 Production method of anticorrosion wear-resistant stainless steel HFW welding pipe with outer diameter of 108-660.4mm
CN106736597A (en) * 2017-03-09 2017-05-31 南宁市安和机械设备有限公司 High-frequency welding tuber
CN106736597B (en) * 2017-03-09 2018-10-09 南宁市安和机械设备有限公司 High-frequency welding tuber
CN110328255A (en) * 2019-07-11 2019-10-15 杨元恒 A kind of molding metal welding pipe forming machine group of plate mold
CN110340175A (en) * 2019-08-01 2019-10-18 张家港市中悦冶金设备科技有限公司 A kind of Detecting of Small Caliber Thick Pipes welded pipe units, pipe and application
CN111872152A (en) * 2020-08-21 2020-11-03 河北炳辰工程材料有限公司 Tubulation unit with function of punching a hole

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Address after: Jinzhou District of Dalian City, Liaoning Province, there are 116100 Road No. 4

Applicant after: Dalian Sage Group Co., Ltd.

Address before: Jinzhou District of Dalian City, Liaoning Province, there are 116100 Road No. 4

Applicant before: Dalian Sangao Heavy Industry Equipment Co., Ltd.

COR Change of bibliographic data

Free format text: CORRECT: APPLICANT; FROM: DALIAN SANGAO HEAVY INDUSTRY EQUIPMENT CO., LTD. TO: DALIAN SAGE GROUP CO., LTD.

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Granted publication date: 20130306

Termination date: 20201027

CF01 Termination of patent right due to non-payment of annual fee