CN102028372B - Multi-layered composite blanket and production process - Google Patents
Multi-layered composite blanket and production process Download PDFInfo
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- CN102028372B CN102028372B CN2010106223221A CN201010622322A CN102028372B CN 102028372 B CN102028372 B CN 102028372B CN 2010106223221 A CN2010106223221 A CN 2010106223221A CN 201010622322 A CN201010622322 A CN 201010622322A CN 102028372 B CN102028372 B CN 102028372B
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Abstract
The invention mainly discloses a multi-layered composite blanket and a production process. The multi-layered composite blanket comprises multi-layered fabrics which are orderly stacked and sewed together in an embroidery mode. The production process comprises the following steps of: (1) laying, tiding and stacking various layers of fabrics; (2) embroidering flower shapes on the fabrics with a multi-needle embroidery machine and fixing; (3) cutting the four edges of the embroidered multi-layered fabrics according to given size; (4) pasting reinforcers around the well-cut multi-layered fabrics; and (5) finally, wrapping the four edges. The invention has simple structure, high comfort, good insulation effect and environment-friendly materials.
Description
Technical field
The present invention relates to the technical field of blanket, special relevant with a kind of Multiple layer composite blanket.
Background technology
Existing family expenses blanket has polytype, and all kinds of specifications such as thick and heavy, frivolous are arranged.In order to improve the warmth retention property of blanket, a lot of processing enterprises adopt sandwich construction, and sticking cementing on the contact-making surface of layer and layer is pasted fixing simultaneously.This traditional processing mode technology is loaded down with trivial details, and glue remains in blanket inside, and health is had unfavorable factor.And warmth retention property is pasted the woollen blanket that forms, the very big problem of existence aspect comfortableness.
In addition, the Multiple layer composite blanket of in patent ZL200920234255.9, mentioning is to adopt compounding machine to burn to join to form between layer and the layer; Though save the glue composition, the technological requirement precision is high, and owing to be to burn to join; Material composition to joining also has certain requirement, and range of application is limited.
So the inventor designs Multiple layer composite blanket to the existing defective that exists, this case produces thus.
Summary of the invention
The purpose of this invention is to provide a kind of Multiple layer composite blanket, simple in structure, can reach mothproof, mildew-resistant, warming, light, fluffy effect, there is not the compound manufacturing of glue in process of production, do not contain harmful material, material environment friendly makes that the consumer feels at ease to use.
To achieve these goals, solution of the present invention is:
Multiple layer composite blanket comprises the multilayer lining, and every aspect material stacks in order, to sew with long stitches each layered suture of embroidery mode built in together.
Described multilayer lining comprises three layers, and the upper strata is the soft undercoat suede of terylene ultra-flexible, and the intermediate layer is that terylene does not have collodion, and lower floor is the easypro velveteen of terylene.
Described multilayer lining comprises three layers; A kind of in knit fabric, shuttle-woven fabric or the knitting fluffing fleece fabric selected on the upper strata for use; The intermediate layer selects for use terylene not have a kind of in collodion, cotton, wool, camel hair and the chemical fibre cotton, and lower floor selects a kind of in knit fabric, shuttle-woven fabric or the knitting fluffing fleece fabric for use.
Inelastic reinforcing is posted on four limits of said Multiple layer composite blanket.
Described reinforcing is inelastic cloth.
The MULTILAYER COMPOSITE blanket producing process comprises the steps:
The first step is laid arrangement and is stacked each aspect material; Second step, above-mentioned lining is embroidered out colored type through the spininess embroidering machine simultaneously, fix; The 3rd step, with sew with long stitches embroider good multilayer lining according to the rules size four sideline judges cut; In the 4th step, around the multilayer lining that cuts, stick reinforcing; The 5th step, last bound edge all around.
In the described first step, select for use terylene ultra-flexible undercoat suede as lining, terylene does not have collodion and makees filler, and the easypro velveteen of terylene is done bed material, neatly stacks successively according to the order under in last.
Described terylene ultra-flexible undercoat suede is as lining, selects 25% polyester FDY 50D and 75% polyester DTY 75D/144F for use, or to select 25% polyester FDY 50D and 75% polyester DTY 100D/144F for use be raw material; Form by making through braiding, Mao Gaowei 0.5mm does not wait to 8mm, advances pre-treatment, dyes preceding thermal finalization temperature processing; The formation fabric shrinks; Density increases, and dyeing back napping is scalded light to obtain gloss and straightening of fibers through natural lustre finishing machine high-temperature high-pressure suede again; Last shearing machine cuts off the surplus hair of height, makes short flannel uprightly neat.
Described terylene does not have collodion and adopts short fiber and meldable fibre with 5: 1 ratio; Through carding machine shredding removal of impurities, mixing, be then carded to net, through lapping machine lapping hot calendering bonding; The hot blast drying obtains the polyster fibre of hollow helix-coil; Its fineness is 6.6～7.7 dtexs (dtex), and length is 51～76mm, is the spirality three-dimensional crimp of 0.5～0.6/mm with crispation number.
Described terylene relaxes, and to adopt 75～80% DTY200D/288F dacron thread be the face silk to velveteen, and adopting 25～20% FDY75D/36F dacron thread is end silk, 28 "～34 " weave on the circular knitting machine; The grey cloth grammes per square metre is 150～300g/M2, lint height 4mm～15mm, and grey cloth is after the dyeing of high temperature cylinder; Under 50～60 ℃ of temperature, carry out 30 minutes soft treatment with softening agent, the softening agent consumption is 3.5～5.5% of a fabric weight; Go out the cylinder dehydration after the softness;, under 160～180 ℃ of temperature, dry, last plucking, shake grain, typing.
Described reinforcing is pasted on single face for washing the 18P fine cloth entirely, and fixedly the lining size guarantees the non-warping distortion of bound edge.
After adopting such scheme, the present invention can select various linings to arrange in pairs or groups according to actual needs, need not adopt glue or other binding agents to paste between layer and the layer, directly sews up with sewing with long stitches the embroidery mode.Do not have chemical substance such as glue residual among the present invention, and structure is very simple, has simplified producing process greatly, is fit to large-scale production.Can adopt comparatively soft abundant lining winter, can select refrigerant lining summer according to same principle, so application type is extensive.
Description of drawings
Fig. 1 is that embroidery starting section sketch map is sew with long stitches in preferred embodiment of the present invention;
Fig. 2 is that embroidery back schematic cross-section is sew with long stitches in preferred embodiment of the present invention;
Fig. 3 is a front schematic view in the preferred embodiment of the present invention;
Fig. 4 is a preferred embodiment reinforcing partial structurtes sketch map of the present invention.
The specific embodiment
In conjunction with accompanying drawing, the present invention is explained further details.
Like Fig. 1, shown in Figure 2, Multiple layer composite blanket comprises upper strata 1, intermediate layer 2, lower floor 3.
Upper strata 1 is the precoats that directly contact with human body with lower floor 3.In order to strengthen the texture that skin touches, the soft undercoat suede of terylene ultra-flexible is adopted on upper strata 1, and lower floor 3 adopts the easypro velveteen of terylene.
Lower floor's lining periphery at whole blanket has reinforcing 5, and is as shown in Figure 4.The effect of reinforcing 5 is the size of fixing each aspect material, make its bound edge the time be difficult for torsional deformation, thereby guarantee the quality of whole blanket.Bound edge around the last blanket.
Production process of the present invention is following:
The first step is laid arrangement and is stacked each aspect material.
Ground floor selects for use terylene ultra-flexible undercoat suede as lining, selects 25% polyester FDY 50D and 75% polyester DTY 75D/144F for use; Or to select 25% polyester FDY 50D and 75% polyester DTY 100D/144F for use be raw material, forms by making through braiding, and Mao Gaowei 0.5mm does not wait to 8mm; Advance pre-treatment, dye preceding thermal finalization temperature processing, form fabric and shrink, density increases; Dyeing back napping; Scald light to obtain gloss and straightening of fibers through natural lustre finishing machine high-temperature high-pressure suede again, last shearing machine cuts off the surplus hair of height, makes short flannel uprightly neat.This lining itself has certain body bone and brute force, fabrics feel soft, and woolly aspect is strong.
The second layer, terylene do not have collodion and make filler, and this terylene does not have collodion and adopts short fiber and meldable fibre with 5: 1 ratio; Through carding machine shredding removal of impurities, mixing, be then carded to net, through lapping machine lapping hot calendering bonding; The hot blast drying obtains the polyster fibre of hollow helix-coil; Its fineness is 6.6～7.7 dtexs (dtex), and length is 51～76mm, is the spirality three-dimensional crimp of 0.5～0.6/mm with crispation number.
This step is the no spinning process of low-carbon environment-friendly, and final terylene does not have collodion and helps environmental protection, is not with any chemical reagent, and harmless, sanitation performance is good, and is soft, fluffy, and the thermal property spy is good.
The 3rd layer, the easypro velveteen of terylene is done bed material, and the DTY200D/288F dacron thread of the easypro velveteen employing 75～80% of described terylene is the face silk; Adopting 25～20% FDY75D/36F dacron thread is end silk, 28 "～34 " weave on the circular knitting machine, the grey cloth grammes per square metre is 150～300g/M2; Lint height 4mm～15mm, grey cloth after high temperature cylinder dyeing, with softening agent under 50～60 ℃ of temperature; Carry out 30 minutes soft treatment, the softening agent consumption is 3.5～5.5% of a fabric weight, goes out the cylinder dehydration after the softness;, under 160～180 ℃ of temperature, dry, last plucking, shake grain, typing.
Function mothproof, mildew-resistant that this bed material has has granular sensation emulation hair effect, and warming again, light, fluffy, comfort can fully satisfy market and consumer demand.
Second step, above-mentioned lining is embroidered out colored type through the spininess embroidering machine simultaneously, board is selected high speed spininess computer quilting and embroidering integrated machine for use, with above-mentioned three layers of alignment, sews with long stitches embroidery simultaneously together.
It is compound that the maximum characteristics of sewing with long stitches embroidery are to need not glue, and it is harmless to produce the product that obtains, and sanitation performance is good, soft, fluffy.The colored type of embroidering out is stable, and the dislocation-free phenomenon can well guarantee product quality, and this board is operated easily, and output is high.
The 3rd step, with sew with long stitches embroider good multilayer lining according to the rules size four sideline judges cut.
In the 4th step, around the lower floor of the multilayer lining that cuts, stick reinforcing.Reinforcing is selected for use and washed the 18P fine cloth entirely, and is nonelastic, and main effect is the size that is used for fixing lining, is difficult for torsional deformation when making its bound edge, thereby ensures the quality of products.
In the 5th step, adopt at last with ground floor lining identical materials and carry out bound edge all around with high-speed multifunctional crosspointer 5 string overlock seaming machines.The red color collocation of the product of wrapping is coordinated, and outward appearance is neatly beautiful.
The present invention is with simple in structure, and the processing mode is simplified, and reduces production costs, and blanket does not add any chemical agent in process of production simultaneously, is a kind of blanket of health environment-friendly.In addition, use in order to be applicable to Various Seasonal, occasion, the lining among the present invention is changed, and perhaps the number of plies suitably increases and decreases, and all is based on inventive concept of the present invention.As for the style of sewing with long stitches embroidery also is can change equally, and these do not have substantial change variation, all should fall into protection category of the present invention.
Claims (5)
1. Multiple layer composite blanket, it is characterized in that: comprise the multilayer lining, every aspect material stacks in order, with sew with long stitches the embroidery mode with each layered suture built in together; Described multilayer lining comprises three layers, and the upper strata is the soft undercoat suede of terylene ultra-flexible, and the intermediate layer is that terylene does not have collodion, and lower floor is the easypro velveteen of terylene; Inelastic reinforcing posts in the lower floor of said Multiple layer composite blanket wherein four limits of one side; Described reinforcing is inelastic cloth.
2. the MULTILAYER COMPOSITE blanket producing process is characterized in that: comprise the steps:
The first step is laid arrangement and is stacked each aspect material; Second step, above-mentioned lining is embroidered out colored type through the spininess embroidering machine simultaneously, fix; The 3rd step, with sew with long stitches embroider good multilayer lining according to the rules size four sideline judges cut; In the 4th step, around the multilayer lining that cuts, stick reinforcing; The 5th step, last bound edge all around;
In the described first step, select for use terylene ultra-flexible undercoat suede as lining, terylene does not have collodion and makees filler, and the easypro velveteen of terylene is done bed material, neatly stacks successively according to the order under in last;
Described terylene ultra-flexible undercoat suede is as lining, selects 25% polyester FDY 50D and 75% polyester DTY 75D/144F for use, or to select 25% polyester FDY 50D and 75% polyester DTY 100D/144F for use be raw material; Form by making through braiding, Mao Gaowei 0.5mm does not wait to 8mm, advances pre-treatment, dyes preceding thermal finalization temperature processing; The formation fabric shrinks; Density increases, and dyeing back napping is scalded light to obtain gloss and straightening of fibers through natural lustre finishing machine high-temperature high-pressure suede again; Last shearing machine cuts off the surplus hair of height, makes short flannel uprightly neat.
3. MULTILAYER COMPOSITE blanket producing process as claimed in claim 2 is characterized in that: described terylene does not have collodion and adopts short fiber and the ratio of meldable fibre with 5: 1, passes through carding machine shredding removal of impurities, mixing; Be then carded to net; Through lapping machine lapping hot calendering bonding, the hot blast drying obtains the polyster fibre of hollow helix-coil, and its fineness is 6.6～7.7 dtexs (dtex); Length is 51～76mm, and crispation number is the spirality three-dimensional crimp of 0.5～0.6/mm.
4. MULTILAYER COMPOSITE blanket producing process as claimed in claim 2; It is characterized in that: the DTY200D/288F dacron thread of the easypro velveteen employing 75～80% of described terylene is the face silk; The FDY75D/36F dacron thread of employing 25～20% is an end silk; 28 "～34 " weave on the circular knitting machine, the grey cloth grammes per square metre is 150～300g/M
2, lint height 4mm～15mm, grey cloth is after the dyeing of high temperature cylinder; Under 50～60 ℃ of temperature, carry out 30 minutes soft treatment with softening agent, the softening agent consumption is 3.5～5.5% of a fabric weight; Go out cylinder dehydration after the softness, under 160～180 ℃ of temperature, dry, last plucking, shake grain, typing.
5. MULTILAYER COMPOSITE blanket producing process as claimed in claim 2 is characterized in that: described reinforcing is wherein one side four limits that nonelastic cloth sticks on lower floor, and fixedly the lining size guarantees the non-warping distortion of bound edge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106223221A CN102028372B (en) | 2010-12-31 | 2010-12-31 | Multi-layered composite blanket and production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106223221A CN102028372B (en) | 2010-12-31 | 2010-12-31 | Multi-layered composite blanket and production process |
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| Publication Number | Publication Date |
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| CN102028372A CN102028372A (en) | 2011-04-27 |
| CN102028372B true CN102028372B (en) | 2012-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010106223221A Expired - Fee Related CN102028372B (en) | 2010-12-31 | 2010-12-31 | Multi-layered composite blanket and production process |
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| CN1202088A (en) * | 1995-09-12 | 1998-12-16 | 株式会社马佩佩单位 | Mattress and process for producing stuffing therefor |
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| CN201160409Y (en) * | 2008-03-03 | 2008-12-10 | 张文新 | Insulating quilt for burying pier for vine |
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- 2010-12-31 CN CN2010106223221A patent/CN102028372B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1202088A (en) * | 1995-09-12 | 1998-12-16 | 株式会社马佩佩单位 | Mattress and process for producing stuffing therefor |
| CN2686478Y (en) * | 2004-02-18 | 2005-03-23 | 上海温兴生物工程有限公司 | Photocatalyst pet carpet |
| CN201160409Y (en) * | 2008-03-03 | 2008-12-10 | 张文新 | Insulating quilt for burying pier for vine |
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| CN201941189U (en) * | 2010-12-31 | 2011-08-24 | 绍兴展峻纺织有限公司 | Multi-layer composite blanket |
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| CN102028372A (en) | 2011-04-27 |
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