CN102024929A - Wire arrangement body, busbar module and power-supply unit - Google Patents
Wire arrangement body, busbar module and power-supply unit Download PDFInfo
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- 238000005491 wire drawing Methods 0.000 description 8
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/507—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/503—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/51—Connection only in series
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/514—Methods for interconnecting adjacent batteries or cells
- H01M50/517—Methods for interconnecting adjacent batteries or cells by fixing means, e.g. screws, rivets or bolts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/521—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the material
- H01M50/522—Inorganic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Connection Of Batteries Or Terminals (AREA)
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- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
本发明涉及一种布线体,包括:盒状的布线凹槽部,该布线凹槽部具有底壁部和两个侧壁部;盖部,该盖部通过铰链可旋转地连接于布线凹槽部的一个侧壁部并且封盖布线凹槽部,以便密封该布线凹槽部的槽开口;以及接合部,该接合部使得当盖部封盖布线凹槽部的时候,盖部与布线凹槽部的另一个侧壁部接合。将布线体设置成使得:铰链的中心位置和接合部的中心位置对齐为与布线体的宽度方向平行。
The present invention relates to a wiring body, comprising: a box-shaped wiring groove portion having a bottom wall portion and two side wall portions; a cover portion rotatably connected to the wiring groove portion through a hinge part and cover the wiring groove part, so as to seal the groove opening of the wiring groove part; The other side wall portion of the groove portion engages. The wiring body is arranged such that the center position of the hinge and the center position of the joint are aligned parallel to the width direction of the wiring body.
Description
技术领域technical field
本发明涉及在混合动力车、电动车等中使用的一种供电设备、构成该供电设备的汇流排模组,以及构成该汇流排模组的布线体。The present invention relates to a power supply device used in hybrid vehicles, electric vehicles, etc., a bus bar module constituting the power supply device, and a wiring body constituting the bus bar module.
背景技术Background technique
例如,在JP-A-2009-43637(WO 2009/022521A1)中示出的供电设备安装在诸如利用电动机行驶的电动车、利用发动机和电机二者行驶的混合动力车等的各种车辆中,作为电动机的电源。该供电设备包括:具有多个蓄电池的蓄电池组装件,其中正极设置在一端上而负极设置在另一端上,并且正极和负极交替地布置成彼此邻近;以及汇流排模组,该汇流排模组重叠在蓄电池组装件的设置有电极的表面上。For example, the power supply apparatus shown in JP-A-2009-43637 (WO 2009/022521A1) is installed in various vehicles such as an electric car running with an electric motor, a hybrid car running with both an engine and a motor, as a power source for the motor. The power supply equipment includes: a storage battery assembly having a plurality of storage batteries, in which a positive electrode is provided on one end and a negative electrode is provided on the other end, and the positive electrodes and the negative electrodes are alternately arranged adjacent to each other; and a bus bar module, the bus bar module Overlaid on the surface of the battery assembly on which the electrodes are provided.
图7至图9C中示出了在供电设备中使用的汇流排模组的实例。每个附图中示出的汇流排模组101包括:多个汇流排103,连接在图中未绘示的蓄电池组装件的相邻蓄电池的各电极之间,以便串联连接多个蓄电池;多个端子104,重叠在每个汇流排103中并且同时连接于每个蓄电池的电极,以便用于检测蓄电池的电压;多根电线105,接合(连接)在每个端子104中;以及板106,作为容纳多个汇流排103、多个端子104和多根电线105的布线体。此外,在图7和图8中,省略了多根电线105。而且,图7和图8中的箭头X表示多个蓄电池的布置方向。Examples of busbar modules used in power supply equipment are shown in FIGS. 7 to 9C . The
板106包括多个第一容纳部160、作为布线凹槽部的多个第二容纳部164、多个第三容纳部168以及多个盖部167。The
第一容纳部160大致形成为包括具有矩形形状的底壁部以及从该底壁部的外周缘垂直设置的外周壁的箱状,使得汇流排103和端子104容纳在该第一容纳部160中。此外,多个第一容纳部160排列成一排,使其纵向沿着多个蓄电池的排列方向(箭头X的方向)前进。而且,相邻的第一容纳部160彼此连接。The first
第二容纳部164形成为具有底壁部165以及两个侧壁部166和166的盒状(也称为凹槽状),并且其中容纳有多根电线105。多个第二容纳部164彼此邻近且排列成一排,使得该多个第二容纳部164的纵向沿着布置方向(箭头X方向)前进。将包括多个第二容纳部164的一排与包括多个第一容纳部160的一排具有间隙地且平行地布置。而且,多个第一容纳部160和多个第二容纳部164通过形成为盒状的多个第三容纳部168而连通。The second receiving
盖部167形成为矩形形状并且封盖第二容纳部164,以便封闭该第二容纳部164的槽开口198。盖部167的沿宽度方向(与纵向(箭头X方向)正交的箭头Y方向)彼此面对的两个边缘部(长边部分)之中的一个端部通过第一铰链191而连续地设置于第二容纳部164的一个侧壁部166中。盖部167设置在第二容纳部164中,以能够绕着作为旋转中心的第一铰链191被打开/关闭。当盖部167封盖(换言之,关闭)第二容纳部164的时候,第一铰链191弯曲。The
而且,与安装在第二容纳部164的另一个侧壁部166的外表面上的棘爪容纳部193相接合的锁定棘爪194设置在盖部167的另一侧边缘部中。锁定棘爪194接合在棘爪容纳部193中,使得盖部167维持了第二容纳部164被盖部167封盖(换言之,关闭)的状态。Also, a
而且,具有大致矩形形状的多个凹口部195设置在某些盖部167的另一个侧边缘部中,以便取出布置在第二容纳部164中的电线105。通常地,电线105从布置在排列成一排的多个第二容纳部164的末端处的那个第二容纳部的末端开口199被取出,然而,例如,在设置于汽车中的供电设备的布置位置的情况下,电线105从靠近中间布置的那个第二容纳部164被取出,使得这是可以将电线105容易地布置在汽车等中的情况,出于该原因,设置了凹口部195。Also, a plurality of
电线抽取片196通过第二铰链192连续地设置于凹口部195的底端(换言之,面向凹口部195的开口的边缘部)。电线抽取片196绕着作为旋转中心的第二铰链192可转动地设置在盖部167中。通过凹口部195从第二容纳部164被取出的多根电线105通过作为约束件的带197而连接在电线抽取片196中。因而,电线抽取片196沿着预定方向(图8中从后侧到前侧的方向)支撑多根电线105。The
因而,在上述汇流排模组101中,多根电线105被容纳且布置在其中槽开口198被盖部167密封的第二容纳部164中,因此能够保护该多根电线105免于与其他构件接触或者免遭来自外界的冲击,并且能够防止该多根电线105的切断、缩短等的缺点。Thus, in the
然而,在汇流排模组101(即,板106)中,第一铰链191的中心位置P和锁定棘爪194的中心位置Q被布置成沿X方向彼此偏离,使得在盖部167封盖第二容纳部164的情况下,通常地,多根电线105如图9A所示容纳在第二容纳部164中。然而,弯曲的第一铰链191恢复到初始形状(换言之,盖部167被打开),并且产生了使盖部167沿宽度方向从第一铰链191的中心位置P在附图中以逆时针旋转的旋转力F1(换言之,使盖部167绕着作为旋转中心的第一铰链191向上转动的力),因此存在使盖部167扭转并且从而在宽度方向上面向中心位置P的另一侧边缘部(另一侧壁部的边缘部)浮动的担忧,并且该盖部167被打开。因而,由于盖部167如图9B所示被打开,使电线105卡在第二容纳部164与盖部167之间(或电线的咬合),或者电线105如图9C所示从第二容纳部164脱离,因此存在没有保护多根电线105的问题。However, in the bus bar module 101 (ie, the board 106 ), the center position P of the
发明内容Contents of the invention
因此,本发明注意到上述问题,并且本发明的目的是提供一种布线体、汇流排模组和供电设备,其中即使在弯曲的铰链恢复到初始形状的情况下,也能使密封布线凹槽部的盖部不打开。Therefore, the present invention has paid attention to the above-mentioned problems, and an object of the present invention is to provide a wiring body, a bus bar module, and a power supply device in which the wiring groove can be sealed even when the bent hinge returns to the original shape. The cover of the part does not open.
为了实现该目的,提供一种布线体,包括:盒状的布线凹槽部,该布线凹槽部具有底壁部和两个侧壁部;盖部,该盖部通过铰链可旋转地连接于所述布线凹槽部的一个侧壁部并且封盖所述布线凹槽部,以便密封该布线凹槽部的槽开口;以及接合部,该接合部使得当所述盖部封盖所述布线凹槽部的时候所述盖部与所述布线凹槽部的另一个侧壁部接合,其中将所述布线体设置成使得所述铰链的中心位置和所述接合部的中心位置对齐为与所述布线体的宽度方向平行。In order to achieve this object, a wiring body is provided, including: a box-shaped wiring groove portion having a bottom wall portion and two side wall portions; a cover portion rotatably connected to the wiring body through a hinge. one side wall portion of the wiring groove portion and covers the wiring groove portion so as to seal the groove opening of the wiring groove portion; and an engaging portion such that when the cover portion covers the wiring The cover portion is engaged with the other side wall portion of the wiring groove portion when the wiring body is arranged such that the center position of the hinge and the center position of the engaging portion are aligned with each other. The width directions of the wiring bodies are parallel.
可以提供一种汇流排模组,包括:多个汇流排,该多个汇流排连接具有多个蓄电池的蓄电池组装件的各蓄电池;多根电线,该多根电线通过所述多个汇流排而连接于各蓄电池;以及如上所定义的容纳所述多根电线的布线体。A busbar module may be provided, including: a plurality of busbars connecting batteries of a battery assembly having a plurality of batteries; a plurality of wires passing through the plurality of busbars connected to each battery; and a wiring body as defined above housing said plurality of electric wires.
可以提供一种供电设备,包括:具有多个蓄电池的蓄电池组装件;以及如上所定义的汇流排模组,该汇流排模组以叠置的方式连接于蓄电池组装件并且将各蓄电池彼此连接。There may be provided a power supply device comprising: a battery assembly having a plurality of batteries; and a busbar module as defined above, which is connected to the battery assembly in a stacked manner and connects the batteries to each other.
可以将布线体构造成使得:所述接合部包括设置在所述布线凹槽部的另一个侧壁部的外表面中的棘爪容纳部,以及将要与该棘爪容纳部接合的、设置在盖部的边缘部中的锁定棘爪。The wiring body may be constructed such that the engaging portion includes a pawl accommodating portion provided in an outer surface of the other side wall portion of the wiring groove portion, and a pawl accommodating portion to be engaged with the pawl accommodating portion provided on Locking detents in the edge portion of the cover.
根据上面的构造,在布线体中,将在布线凹槽部的一个侧壁部中与盖部连续产生接触的铰链的中心位置以及使盖部和布线凹槽部的另一个侧壁接合的接合部的中心位置所对齐的方向设置成与所述布线凹槽部的宽度方向平行,使得在盖部封盖该布线凹槽部的情况下,即使当弯曲的铰链恢复到初始形状(即,盖部被打开的状态),并且在宽度方向上从铰链的中心位置绕着该作为旋转中心的铰链产生了施加于盖部的向上转动的力时,接合部也与在盖部的宽度方向上面向铰链的中心位置的另一侧边缘部接合,因而能够防止盖部扭转以及盖部的一部分浮动,进而防止了盖部被打开。According to the above configuration, in the wiring body, the center position of the hinge that continuously makes contact with the cover in one side wall portion of the wiring groove portion and the joint that engages the cover and the other side wall of the wiring groove portion The direction in which the center position of the part is aligned is set to be parallel to the width direction of the wiring groove part, so that in the case where the cover part covers the wiring groove part, even when the bent hinge returns to the original shape (that is, the cover part is opened), and when an upward rotational force applied to the cover part is generated from the center position of the hinge in the width direction around the hinge as the center of rotation, the joint part also faces the cover part in the width direction of the cover part. The other side edge portion at the center position of the hinge is engaged, and thus it is possible to prevent the cover from being twisted and a part of the cover from floating, thereby preventing the cover from being opened.
附图说明Description of drawings
图1是示出了根据本发明的实施例的供电设备的透视图;FIG. 1 is a perspective view showing a power supply device according to an embodiment of the present invention;
图2是示出了设置在图1的供电设备中的汇流排模组的俯视图;Fig. 2 is a top view showing a busbar module set in the power supply device of Fig. 1;
图3是示出了图2的汇流排模组的局部放大图;Fig. 3 is a partial enlarged view showing the busbar module of Fig. 2;
图4是示出了当装配了图2的汇流排模组时,第二容纳部在被盖部封盖之前的透视图;FIG. 4 is a perspective view showing the second accommodation portion before being covered by the cover portion when the busbar module of FIG. 2 is assembled;
图5是示出了当装配了图2的汇流排模组时,第二容纳部被盖部封盖之后的透视图;Fig. 5 is a perspective view showing that when the busbar module of Fig. 2 is assembled, the second accommodation part is covered by the cover part;
图6是沿图5的线B-B截取的剖视图;Fig. 6 is a sectional view taken along line B-B of Fig. 5;
图7是示出了在现有技术中已知的汇流排模组的俯视图;Figure 7 is a top view showing a busbar module known in the prior art;
图8是在示出了在图7的汇流排模组中,第二容纳部被盖部封盖之后的俯视图;以及Fig. 8 is a plan view showing that in the busbar module of Fig. 7, the second accommodation part is covered by the cover part; and
图9A至图9C是沿图8的线A-A截取的剖视图,其中图9A示出了多根电线容纳在第二容纳部中的状态,图9B示出了电线卡在第二容纳部与盖部之间的状态,以及图9C示出了电线从第二容纳部脱离的状态。9A to 9C are cross-sectional views taken along line A-A of FIG. 8 , wherein FIG. 9A shows a state in which a plurality of electric wires are housed in the second accommodating portion, and FIG. 9B shows that the electric wires are stuck between the second accommodating portion and the cover portion. The state in between, and FIG. 9C shows the state in which the electric wire is detached from the second accommodating portion.
具体实施方式Detailed ways
参考图1至图6描述根据本发明的供电设备的实施例。而且,为了描述方便,在每个附图中利用箭头X、箭头Y和箭头Z表示每个构件的布置方向。箭头X、箭头Y和箭头Z彼此正交。An embodiment of a power supply apparatus according to the present invention is described with reference to FIGS. 1 to 6 . Also, for convenience of description, an arrow X, an arrow Y, and an arrow Z are used to indicate the arrangement direction of each member in each drawing. Arrow X, arrow Y, and arrow Z are orthogonal to each other.
图1中的供电设备10包括蓄电池组装件2以及叠置并且连接于该蓄电池组装件2的汇流条模组1。供电设备10安装在利用蓄电池电动机行驶的电动车上或者一同利用发动机和电动机而行驶并且将电力供应到电动机的混合动力车上。The
蓄电池组装件2由沿一个方向(图1中的箭头X方向)布置成一排并且彼此固定的多个蓄电池20构造而成。每个蓄电池20都包括矩形平行六面体形状的蓄电池主体21,以及安装在该蓄电池主体21上并且分别从该蓄电池主体21的表面的一端和另一端伸出的一对电极22和23。该对电极22和23的其中一个电极22是正极22,而另一电极23是负极23。一对电极22和23分别由导电金属形成为圆柱形状。每个蓄电池20都被布置成使得:在蓄电池主体21中,上面安装了一对电极22和23的那个表面指向相同的方向(即图1的向上的方向),并且相邻蓄电池20的蓄电池主体21彼此接触,而且一个蓄电池20的正极22和与该一个蓄电池20相邻的另一个蓄电池20的负极23交替地布置成彼此邻近(换言之,沿着箭头X方向,以正极22、负极23、正极22、负极23、……的顺序)。The
汇流排模组1串联连接于多个蓄电池20。如图2和图3所示,汇流排模组1包括多个汇流排3、多个端子4、多根电线5和作为多个布线体的板6。The
汇流排3连接在蓄电池组装件2的蓄电池20的彼此邻近的正极22和负极23上,以便串联连接各蓄电池20。汇流排3通过在导电金属板中压力加工而获得,并且在该大致矩形的金属板中设置有蓄电池20的彼此邻近的正极22和负极23通过的一对孔3a。该对孔3a沿着汇流排3的纵向定位成具有与蓄电池20的互相邻近的正极22和负极23相同的间隔。而且,利用螺母(图中未示出)将汇流排3与穿过孔3a的正极22和负极23螺合在一起,以使该汇流排3连接(固定)在蓄电池20上,并且电连接于正极22和负极23。The
端子4重叠地布置于相应的汇流排3,以便经由汇流排3连接于蓄电池20的彼此邻近的正极22和负极23。端子4通过在导电金属板中压力加工等而获得,并且该端子4包括汇流排连接部41和电线接合部42。The
汇流排连接部41重叠地连接于且电连接于汇流排3,并且形成为大致矩形形状,并且孔41a设置在该汇流排连接部41的中部。汇流排连接部41的每条边的长度都大致等于或略微小于汇流排3的短边的长度。孔41a重叠在汇流排3的一对孔3a的一侧上,以便蓄电池20的正极22和负极23穿过。在汇流排连接部41与汇流排3重叠的状态下,该汇流排连接部41通过螺母而连接于蓄电池20。The bus
电线接合部42是与汇流排连接部41的一侧平行连接的大致矩形板状片。使电线5的一端5A的涂敷有电绝缘涂层的涂层部分固定的一对电线压夹片43设置在如下所述的电线接合部42的前端部分上。一对压片44设置在电线接合部42的中部中,其中使露出的芯线在压力下连接,以如下所述电连接于在电线的一端5A中的芯线。孔41a、一对压夹片43以及一对压片44直线地布置成一列。The wire
电线5的一端5A通过电线接合部42的一对电线压夹片43和一对压片44而连接于端子4。换言之,电线5电连接于端子4,从而通过汇流排3连接于每个蓄电池20的正极22和负极23。One
而且,端子4通过连接于该端子4的电线5而连接于图中未示出的、提供给ECU(电子控制单元)的电压检测电路。因而,ECU检测每个蓄电池20中剩余的电量以及每个蓄电池20的充电/放电状态等。换言之,端子4起到电压检测端子的作用,该电压检测端子用于基于由电压检测电路所检测到的每个蓄电池20中的一对电极22和23的电荷差(电压)来检测电压。Furthermore, the
电线5是已知的具有导电芯线和包覆该芯线的绝缘涂层部的包覆电线。在电线5的一端5A处,将电线5的绝缘涂层剥离,以便露出芯线。电线5的一端5A电连接于端子4,而电线5的另一端5B连接于图中未示出的、ECU所包含的电压检测电路等。The
板6具有例如利用合成树脂而彼此一体地形成的多个第一容纳部60、作为多个布线凹槽部的第二容纳部64、多个第三容纳部68、多个盖部67以及多个电线抽取片96。The
第一容纳部60包括底壁部61和外周壁部62并且形成为大致盒状,该底壁部61具有与汇流排3相同的大致矩形板状,该外周壁部62从底壁部61的边缘垂直地设置。与汇流排3的一对孔3a重叠的一对孔(未示出)设置在底壁部61中。汇流排3和端子4依次重叠在底壁部61的内部表面中(换言之,被外周壁62所包围的表面)。也就是说,每一个单独的汇流排3和端子4都容纳在第一容纳部60的内部中。因而,每个蓄电池20的正极22或负极23依次通过底壁部61的一对孔和汇流排3的孔3a,并且该正极22和负极23中的任意一个穿过端子4的孔4a。而且,多个第一容纳部60的纵向沿着多个蓄电池20的布置方向(箭头X方向)排列成一排,使得该多个第一容纳部60通过连接件63彼此连接。The first
连接件63是具有C形横截面的半圆的圆筒状并且形成为可以弹性变形,而且该连接件63的一对两端部分面向第一容纳部60中的相向的外周壁部62而连接,使得该相向的外周壁部62彼此邻接。连接件63通过弹性变形而远离或者靠近邻接的第一容纳部60,并且吸收每个蓄电池20、板6等的形状误差,使得可以改进电源10的装配。The connecting
第二容纳部64形成为具有U形横截面的凹槽状(盒状),并且包括具有长矩形板状的底壁部65以及从在宽度方向上面向该底壁部65的两端垂直设置的一对侧壁部66和66,而且在该第二容纳部64的内部容纳多根电线5。该多个第二容纳部64排列成一排,同时该多个第二容纳部64的纵向沿着箭头X方向前进。包括该多个第二容纳部64的一排被布置成在与所述箭头X方向正交的方向上(在箭头Y方向上)与包括多个第一容纳部60的一排平行并且该两排之间有间隙。The second
第三容纳部68形成为盒状并且沿箭头Y方向设置,以便与第一容纳部60和第二容纳部64连通。第三容纳部68包括底壁部69和一对连接壁部70,其中底壁部69将互相面对的第一容纳部60的底壁部61与第二容纳部64的底壁部65连接,而该对连接壁部70将互相面对的第一容纳部60的外周壁部62与第二容纳部64的侧壁部66连接。端子4的电线接合部42和电线5的一端5A布置在第三容纳部68中。The third
而且,如图3所示,一端5A容纳在第三容纳部68中的电线5的另一端5B大致弯曲成90°并且容纳在第二容纳部64中。而且,伸出为彼此靠近的一对上壁部71设置在该对连接壁部70的与底壁部69分离的上端部上。第三容纳部68将电线5和端子4的电线接合部42保持在一对上壁部71和下壁部69之间,以便防止该电线5从该第三容纳部68脱离。Also, as shown in FIG. 3 , the
盖部67形成为矩形形状并且封盖第二容纳部64,以便密封该第二容纳部64的槽开口98。盖部67的宽度略微大于第二容纳部64的槽开口98的宽度。将所述盖部67构造为:沿宽度方向(短边方向)相面对的两个边缘部(长边部分)的其中一个的那个边缘部的一部分通过第一铰链91而连续地设置于在第二容纳部64的一个侧壁部66的远离底壁65的上端。换言之,第一铰链91的旋转轴沿箭头X方向设置,并且能够绕着该作为旋转中心的第一铰链91而打开/关闭的盖部67设置在第二容纳部64中。第一铰链可以仅仅指铰链。The
锁定棘爪94设置在盖部67的另一侧的边缘部中,其中该锁定棘爪94接合在设置于第二容纳部64的另一个侧壁部66的外表面中的棘爪容纳部93中。锁定棘爪94接合在棘爪容纳部93中,因此这维持了盖部67封盖第二容纳部64的状态(即,关闭状态)。锁定棘爪94设置为在宽度方向上与所述第一铰链91相面对。换言之,将第一铰链91在箭头X方向的中心位置P与锁定棘爪94在箭头X方向上的中心位置Q所对齐的方向设置成与盖部76的宽度方向(换言之,第二容纳部的宽度方向或箭头Y方向)平行(包括基本平行)。该棘爪容纳部93和锁定棘爪94可以指接合部。A locking
棘爪容纳部93设置在第二容纳部64的另一个侧壁部66的靠近上端的外表面(面向第一容纳部60的棘爪容纳部93的表面)处。杆状件的两端部分朝着同一方向以直角弯曲,以便形成为大致C形状,并且该C形状的两个端部设置在所述外表面上。如图6所示,锁定棘爪94包括矩形的主体94a和具有楔形横截面的箭头部94b,该主体94a朝着与该盖部67以直角相交的方向接续地设置在盖部67的另一个边缘部中,该箭头部94b接续地设置在主体94a的前端中。面向盖部67的接合面94c设置在所述主体94a接续地设置于箭头部94b中的位置处。在箭头部94b弹性变形并且穿过所述外表面和棘爪容纳部93中与该外表面平行布置的一部分(横杆部93a)之间的间隙之后,锁定棘爪94接合在棘爪容纳部93中,因而从弹性变形恢复的箭头部94b的接合表面94c与横杆部93a产生接触。换言之,盖部67和第二容纳部64的另一个侧壁部66通过棘爪容纳部93和锁定棘爪94而彼此接合。此外,在图6中,出于简化说明的目的,在接合表面94c与横杆部93a之间设置有间隙,然而在实际中该接合表面94c与侧面杆部93a彼此接触。The
多个盖部67通过第一铰链分别接续地设置于相应的第二容纳部64,并且该多个盖部的纵向沿X方向排列成一排。而且,将某些盖部67布置成在该某些盖部67与邻近该某些盖部67的另一个盖部67之间设置有电线从第二容纳部64被取出的间隙95。该间隙95也是盖部67没有封盖第二容纳部64的槽开口98的部分。A plurality of
电线抽取片96形成为大致T形,并且与该T的竖直杆相对应的部分的末端通过第二铰链92连续地设置在盖部67中与间隙95相面对的端部79(短边部分)上。换言之,第二铰链92的旋转轴沿着箭头Y方向设置,从而电线抽取片96绕着作为旋转中心的第二铰链92可旋转地设置。通过间隙95从第二容纳部64取出的多根电线5通过作为约束件的带97而连接(换言之,固定)于电线抽取片96。从而,电线抽取片96沿着预定方向支撑多根电线5。The
多个板6沿着箭头X方向排列成一排,并且该板6通过附图中未示出的连接部而彼此连接。此外,包括多个板6的所述排沿箭头Y方向具有间隙地彼此连接成两列。换言之,如图1所示,包括多个第二容纳部64的排、包括多个第一容纳部60的排,以及包括多个第一容纳部60和多个第二容纳部64的排沿Y方向在其之间具有间隙地顺次地布置成互相平行。而且,彼此连接的多个板6重叠在上表面2a上,其中该板的整体平面形状具有与上面设置有蓄电池组装件2的电极22和23的上表面2a大致相同的矩形形状。A plurality of
接下来,将参考图4和图5来描述上述汇流排模组1的装配方法。Next, an assembly method of the
首先,如图4所示,将预先与电线5连接的汇流排3和端子4依次容纳在板6的第一容纳部60中,并且将连接于端子4的电线5容纳在第二容纳部64中。这样,如图5所示,在第一铰链91弯曲使得每个盖部67绕着该作为旋转中心的第一铰链91旋转之后,每个盖部67封盖第二容纳部64以便密封该第二容纳部64的槽开口98,并且使棘爪容纳部93与锁定棘爪94彼此接合。因而,将一些电线5从设置在盖部67与邻近该盖部67的另一个盖部67之间的间隙95取出,然后利用带97将电线5固定于设置在盖部67的面向间隙95的端部79中的电线抽取片96。因而,使电线抽取片96从图5的位置绕着作为旋转中心的第二铰链92旋转,并且使该电线抽取片96重叠于且布置于盖部67,以使得固定于电线抽取片96的多根电线5沿着箭头X方向前进。如上所述,装配了汇流排模组1。First, as shown in FIG. 4, the
接下来,将参考图6,关于上述汇流排模组1中本发明的操作进行描述。Next, description will be made regarding the operation of the present invention in the
在汇流排模组1中,第二容纳部64在槽开口98处被盖部67密封,该盖部67通过第一铰链91而连续地设置。此时,第一铰链91处于弯曲状态,并且锁定棘爪94接合在棘爪容纳部93中。因而,在这种状态下,弯曲的第一铰链91恢复到初始形状,使得产生了旋转力F 1(换言之,使盖部67绕着作为旋转中心的第一铰链91向上转动的力),该旋转力F1使盖部67沿宽度方向,从第一铰链91相对于盖部67的中心位置P在附图中绕着该作为旋转中心的第一铰链91以逆时针旋转。然而,设置成在宽度方向上面向第一铰链91的锁定棘爪94与棘爪容纳部93接合,使得在宽度方向上面向第一铰链的中心位置P的另一侧边缘部不浮动。In the
如上所述,根据本发明的实施例,在板6中,将在第二容纳部64的一个侧壁部66中连续接触盖部67的第一铰链91的中心位置P和使盖部67与该第二容纳部64的另一个侧壁部66接合的锁定棘爪94的中心位置Q所对齐的方向设置成与第二容纳部64的宽度方向平行。因而,在盖部67封盖第二容纳部64的状态下,即使当弯曲的第一铰链91将要恢复到初始形状(即,盖部被打开的状态)而使得产生了使盖部67从第一铰链91的中心位置P沿宽度方向绕着作为旋转中心的第一铰链91向上转动的上转力时,盖部67的在宽度方向上面向第一铰链91的中心位置P的另一侧边缘部也通过锁定棘爪94和棘爪容纳部93而接合在另一个侧壁部66中。因而,能够防止一部分盖部67由于该盖部的扭转而浮动,并且能够防止盖部67的打开。As described above, according to the embodiment of the present invention, in the
此外,上述各实施例只不过是代表性的实施例,并且本发明并不局限于这些实施例。换言之,在基本不脱离本发明的实质的情况下,可以对这些实施例做若干的修改。In addition, the above-described embodiments are merely representative embodiments, and the present invention is not limited to these embodiments. In other words, several modifications can be made to these embodiments without substantially departing from the essence of the present invention.
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| JP2009215511A JP5550291B2 (en) | 2009-09-17 | 2009-09-17 | Electric wire arrangement, bus bar module, and power supply device |
| JP2009-215511 | 2009-09-17 |
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Also Published As
| Publication number | Publication date |
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| JP5550291B2 (en) | 2014-07-16 |
| US20110064987A1 (en) | 2011-03-17 |
| CN102024929B (en) | 2014-08-27 |
| JP2011065863A (en) | 2011-03-31 |
| US8492024B2 (en) | 2013-07-23 |
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