CN102021712A - Method for looping looped fabric processed by shuttleless loom - Google Patents

Method for looping looped fabric processed by shuttleless loom Download PDF

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Publication number
CN102021712A
CN102021712A CN 201010541222 CN201010541222A CN102021712A CN 102021712 A CN102021712 A CN 102021712A CN 201010541222 CN201010541222 CN 201010541222 CN 201010541222 A CN201010541222 A CN 201010541222A CN 102021712 A CN102021712 A CN 102021712A
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Prior art keywords
looping
hawser
fabric
conveying roller
height
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CN 201010541222
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CN102021712B (en
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陈月廷
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WUXI SHUN'AN GEOTECHNICAL MATERIAL CO Ltd
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WUXI SHUN'AN GEOTECHNICAL MATERIAL CO Ltd
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Abstract

The invention discloses a method for looping looped fabric by a shuttleless loom, relating to a method for manufacturing soil engineering materials, comprising the following steps: arranging thick strings to be looped onto a thick string bobbin; arranging the bobbin above a fabric surface; laying and conveying multiple thick strings on a textile weaving surface by utilizing a conveying roller at a speed which is not synchronous with the fabric operation speed; momentarily improving the operation speed of the conveying roller through an overrunning clutch device when in need of looping, and continuing for a while time; and fixedly arranging a height control device on a position needling looping between two layers of fabrics on the weaving surface so as to support the fabric to the looping height. By utilizing the method provided by the invention, the automatic looping of the shuttleless loom can be realized; and the looping height can be controlled, and the product quality can be improved.

Description

The looping method of shuttleless loom processing looped fabric
Technical field
The present invention relates to a kind of production method of industrial textile, particularly a kind of method of utilizing shuttleless loom to process looped fabric (geotextiles a kind of, also can be described as concrete cloth).
Background technology
Geotextiles is the textiles that a kind of pure permeable geosynthetics is formed.Be used in soil, rock, earth, or the relevant material of other Geotechnical Engineerings, and as a human project components performance structure function of making.Can be widely used in railway, highway, sports buildings, dykes and dams, waterwork, tunnel, way, coastal beach, enclose and cultivate, engineering such as environmental protection.
Looped fabric is wherein a kind of, and this textiles has multilayer, between layer and the layer certain distance is arranged, and is connected by hawser, and in manufacturing, hawser needs a looping technology.
Nowadays, adopt the fly-shuttle loom of traditional shuttle (wooden shuttle or plastics shuttle) wefting insertion, because of itself defective, as: the volume of shuttle is big, deal heavy, machine vibration is big, noise is high, the speed of a motor vehicle is slow, efficient is low etc., and is fast by filling insertion rate, noise is low, the speed of a motor vehicle is high, the better shuttleless loom of textile quality replaces.
And utilize shuttleless loom to make looped fabric, but have technology barrier on the looping problem, existing solution is, in the position that needs looping, adopt manually hawser pull-up (several hawser are pinched together, pull it spinning plane) is produced the looping effect.The shortcoming of this technology is apparent: low, the poor controllability of efficient, looping highly are difficult to be consistent, and have just reduced the quality of product.
Summary of the invention
The defective of looping method was invented a kind of automation looping method during the looped fabric that the objective of the invention is to overcome the described existing shuttleless loom of background technology was produced, and improved the looping quality.
For realizing goal of the invention, the present invention adopts following technological means:
[008] at first, the hawser that needs is participated in looping is arranged on the hawser bobbin, and the hawser bobbin places the top of fabric side; Use conveying roller that many hawser tilings are transported on the fabric side then, the speed and the fabric speed of service are synchronous; This conveying roller is connected with freewheel clutch, and by electronic control, in the needs looping, moment is quickened operation and time-delay certain hour, reaches the looping effect; And, on fabric side, need the looping position between the two-layer layer of cloth, fixedly install the height length control device, fabric is propped up a height, this highly is exactly the looping height.
Utilize the inventive method, the beneficial effect that can reach is: realize automatic hawser looping, efficient improves obviously, and the looping height can guarantee unanimity under the control of length control device, improves the quality of whole looped fabric.
Preferred scheme: before conveying roller is transported to fabric side with hawser, packing ring is set, enters conveying roller after every hawser all passes through packing ring.The elasticity that guarantees each hawser is consistent.
Preferred conveying roller scheme: be made of upper and lower two rollers, top roll is that driven roll, lower roll are drive roll, and around being output to lower roll, the up-down rollers spacing is not more than the hawser diameter to hawser through top roll, can produce enough conveying frictional force to hawser.
For the rope amount of sending synchronously to hawser has control, improve product quality, further optimization method is: on the fabric side after hawser is transferred, with fabric traffic direction vertical transverse the dynamic balancing frame is set, the dynamic balancing frame is tabular, and the dynamic balancing frame is pushed down fabric side and maintenance and fabric side certain angle, at two of dynamic balancing frame, fixedly install travel switch, two travel switches are controlled the acceleration and the deceleration of conveying roller respectively.The purpose of this preferred version is with the perk of dynamic balancing frame or depresses the degree of tightness that angle reflects fabric, allows the conveying of hawser carry out certain fine setting according to the speed of fabric.
Described height length control device is made of fixed length cushion block and location-plate, and fixed length cushion block height is greater than the height of location-plate, and corresponding looping position has locating hole on the location-plate, and the fixed length cushion block is arranged in the locating hole.
Description of drawings
Fig. 1 uses the equipment structure chart that the present invention makes looped fabric.
Fig. 2, the preference structure of the present invention's height length control device.
The specific embodiment
The following describes a specific embodiment of the present invention, and be described in detail in conjunction with the accompanying drawings.It is pointed out that present embodiment is not unique implementation of the present invention, the simple change of control mode or mechanical structure still adopts the inventive method, also belongs to protection scope of the present invention.
Present embodiment is example with the two layers of cloth, and hawser 2 is the materials that need looping.The entire method flow process is used and to be reflected on the equipment as shown in Figure 1.
Many hawser 2 are put rope by bobbin 1, and hawser is extended to packing ring 3 through the tube frame, and packing ring 3 is fixed positions.Cause is in process of production along with bobbin 1 volume change coefficient of friction changes, carry out trace control by packing ring 3, its packing ring is the V font, and opening part can inwardly shrink, and hawser 2 passes the V word of extending through packing ring 3 endoporus and forms Z-shaped, shrink in the opening when tension is big, tension hour expands outwardly, and it is big that V font (opening part) becomes, and guarantees basic stable tension, make used bobbin output hawser tension keep weighing apparatus fixed, be convenient to next step action.
Then hawser 2 is at the uniform velocity delivered on the weaving textile face by carrying rod 41,42 to arrange: desired location fixedly 41 on tension rod as initiatively exporting rod, at fixing tension rod upside by putting passive grain rod 42, require output rod and passive output rod coiling grain rubber, increase hawser to grain rod friction amount.Two rollers require good concentricity, turn round smooth and easyly, and spacing is adjustable.
Weaving textile carries out at the uniform velocity continuously, hawser to put rope speed synchronous with it, at the time point that needs the hawser looping, moment is improved the speed of service of conveying roller.Concrete mode is that flywheel 10 is installed on the conveying roller, and by 9 controls of electro-magnet switch circuit, according to setting, timing surmounts the action of acceleration and continues for some time.
Simultaneously, use 5 pairs on dynamic balancing frame send the rope amount quicken or the adjusting of slowing down to keep the synchronism with fabric: between rice-pudding frame of grain conveying rod 42 and shuttleless loom, push down fabric, a tabular dynamic balancing frame 5 is set, this requires to keep the dynamic balancing sensitivity, the inclined to one side one side of emphasis, counterweight are looked fabric variety and are regulated, and can the front and back slippage fix.Fixedly install a travel switch 61,62 respectively in the perk of dynamic balancing frame 5 and two positions that sink, these two switches, 61,62 control dynamical systems are quickened conveying roller or the control of slowing down.
Dynamic balancing frame 5 satisfies 2 pairs of required tensions of fabric of hawser in operation, the scope inner control is sent the rope amount, satisfies the required rope length of sending, and length guarantees that hawser control weighing apparatus is fixed, reduces fabric tissue circulation back difference in length and changes.
Between upper and lower layer cloth 81,82 height length control device 7 is set, plays hawser limit for height or the low effect of limit when interweaving, the position is placed on the position that needs looping.In the present embodiment, employing be the mode that fixed length cushion block 71 and location-plate 72 cooperates: location-plate 72 is placed in the bottom surface of upper strata cloth 81, and locating hole 73 is driven in corresponding looping position on the plate; Fixed length cushion block 71 is arranged between the two layers of cloth corresponding these locating holes 73 in position.Utilizing upper strata cloth tension that spacer is installed on cushion block presses down lower floor's cloth and becomes the lower curve radian.

Claims (9)

1. shuttleless loom is processed the looping method of looped fabric, and it is characterized in that: at first, the hawser (2) that needs is participated in looping is arranged on the hawser bobbin (1), and bobbin (1) is arranged on the fabric side top; Use conveying roller that many hawser tilings are transported on the weaving textile face then, the speed and the fabric speed of service are synchronous; In the needs looping, by the speed of service of overdrive clutch device (10) moment raising conveying roller, and continuity a period of time; And, on fabric side, need the looping position between the two layers of cloth, fixedly install height length control device (7), cloth is propped up a looping height.
2. the looping method of processing looped fabric according to claim 1 is characterized in that: before hawser (2) is transported to conveying roller, every hawser is all passed a packing ring (3).
3. the looping method of processing looped fabric according to claim 1, it is characterized in that: conveying roller is made of upper and lower two rollers, top roll (42) is that driven roll, lower roll (41) are drive roll, hawser through top roll (42) around being output to lower roll (41), the up-down rollers spacing is not more than the hawser diameter, can produce enough conveying frictional force to hawser.
4. the looping method of processing looped fabric according to claim 1 is characterized in that: the adjusting of sending rope speed to quicken or slow down according to the tension force of fabric of conveying roller.
5. the looping method of processing looped fabric according to claim 4 is characterized in that:
Speed adjusting method is: on the fabric weaving face after hawser is transferred, with fabric traffic direction vertical transverse dynamic balancing frame (5) is set, dynamic balancing frame (5) is pushed down fabric side and maintenance and fabric side certain angle, upwarping and subsidence position of dynamic balancing frame, 1 travel switch (61,62) is set respectively, and two travel switches are controlled the acceleration and the deceleration of conveying roller respectively by the dynamical system of control conveying roller.
6. the looping method of processing looped fabric according to claim 1 is characterized in that: realize that conveying roller moment acceleration and the method for continuity a period of time are that overrunning clutch (10) is set on conveying roller, and with delay circuit control (9).
7. the looping method of processing looped fabric according to claim 6: it is characterized in that described overrunning clutch (10) is a flywheel.
8. the looping method of processing looped fabric according to claim 6: it is characterized in that described delay circuit (9) is the electro-magnet switch circuit.
9. looping method according to claim 1, it is characterized in that: described height length control device (7) is made of fixed length cushion block (71) and location-plate (72), permanent cushion block height is greater than the height of location-plate, corresponding looping position on the location-plate, have locating hole (73), the fixed length cushion block is arranged in the locating hole.
CN2010105412226A 2010-11-12 2010-11-12 Method for looping looped fabric processed by shuttleless loom Active CN102021712B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102704149A (en) * 2012-01-19 2012-10-03 无锡市顺安土工材料有限公司 Shuttleless loom capable of interweaving two-layered loop fabricform
CN102978776A (en) * 2012-12-11 2013-03-20 江苏耀华塑料有限公司 Preparation method for weaving mould bag cloth with controllable propping-up height
CN104313772A (en) * 2014-10-22 2015-01-28 杭州创兴织造设备科技有限公司 Beating-up mechanism with function of controlling post-forming thickness of double-layer fabric
CN106521777A (en) * 2017-01-10 2017-03-22 无锡市顺安土工材料有限公司 Rope supplying method and device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1657676A (en) * 2004-02-16 2005-08-24 上海新纺织产业用品有限公司 High-strength wide-width multi-layer woven and its production process
WO2008124965A1 (en) * 2007-04-13 2008-10-23 The Hong Kong Polytechnic University A fabric simulating the plant structure for moisture management
CN101603231A (en) * 2009-03-26 2009-12-16 中材科技股份有限公司 A kind of loop fabric
US20100248574A1 (en) * 2009-03-24 2010-09-30 Nicolon Corporation, doing business as TenCate Geosynthetics North America Turf reinforcement erosion control mat

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1657676A (en) * 2004-02-16 2005-08-24 上海新纺织产业用品有限公司 High-strength wide-width multi-layer woven and its production process
WO2008124965A1 (en) * 2007-04-13 2008-10-23 The Hong Kong Polytechnic University A fabric simulating the plant structure for moisture management
US20100248574A1 (en) * 2009-03-24 2010-09-30 Nicolon Corporation, doing business as TenCate Geosynthetics North America Turf reinforcement erosion control mat
CN101603231A (en) * 2009-03-26 2009-12-16 中材科技股份有限公司 A kind of loop fabric

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102704149A (en) * 2012-01-19 2012-10-03 无锡市顺安土工材料有限公司 Shuttleless loom capable of interweaving two-layered loop fabricform
CN102978776A (en) * 2012-12-11 2013-03-20 江苏耀华塑料有限公司 Preparation method for weaving mould bag cloth with controllable propping-up height
CN102978776B (en) * 2012-12-11 2016-01-13 江苏耀华塑料有限公司 A kind of preparation method propping up highly controlled woven mould bagging
CN104313772A (en) * 2014-10-22 2015-01-28 杭州创兴织造设备科技有限公司 Beating-up mechanism with function of controlling post-forming thickness of double-layer fabric
CN106521777A (en) * 2017-01-10 2017-03-22 无锡市顺安土工材料有限公司 Rope supplying method and device
CN106521777B (en) * 2017-01-10 2018-08-07 无锡市顺安土工材料有限公司 For method and apparatus of restricting

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