CN102021352B - Apparatus for preparing high-porosity titanium sponge - Google Patents
Apparatus for preparing high-porosity titanium sponge Download PDFInfo
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- CN102021352B CN102021352B CN2010102986695A CN201010298669A CN102021352B CN 102021352 B CN102021352 B CN 102021352B CN 2010102986695 A CN2010102986695 A CN 2010102986695A CN 201010298669 A CN201010298669 A CN 201010298669A CN 102021352 B CN102021352 B CN 102021352B
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Abstract
The invention relates to an apparatus for preparing high-porosity titanium sponge. The apparatus comprises a titanium tetrachloride inlet (1), a first stop valve (2), a charging buffer tank (3), a second stop valve (4), an argon-filled tube (5), a first pipeline (6), a discharging buffer tank pressure gauge (7), an outlet buffer tank (8), a pump body of a pressure pump (9), a second pipeline (10), a third stop valve (11), a filling tube (12) and a nozzle (13). Charging by the apparatus can achieve a sufficient atomization with a maximum of 100%; can avoid concentrative reaction of TiCl4 in the centre completely; shortens heat dissipation distance; accelerates the gas convection in the reactor, which is more beneficial to the dissipation of reaction waste heat; and achieves the advantages of low cost and simple operation.
Description
Technical field
The present invention relates to a kind of non-ferrous metal metallurgy equipment art, particularly a kind of device that is used to produce the high porosity Titanium Sponge 40-60 mesh.
Background technology
Titanium Sponge 40-60 mesh is the primary raw material in the Ti alloy, and it is the Kroll method that the main method of producing Titanium Sponge 40-60 mesh is gone up in industry at present, and this method is at first to utilize Mg and TiCl
4Reduction reaction generate Ti, remove excessive Mg, reaction product MgCl through vacuum distilling then
2With the little amount of titanium muriate, obtain spongiform titanium at last and stick together.
Large-scale 10 tons of reduction and distillation furnaces are main type of furnaces that the Kroll method is produced Titanium Sponge 40-60 mesh, but the Titanium Sponge 40-60 mesh produced of this type of furnace exists that center local superheating, spongeization rate are low, the densification of titanium piece is difficult to broken problem aborning.And be the important behave of the local agglomerating in center that sticks together of current domestic and international minimizing titanium through changing feed way.In please number be that 200620133754.5 Chinese patent has been introduced the titanium tetrachloride gasification installation that a kind of magnesium method is produced Titanium Sponge 40-60 mesh, this device ultimate principle is to react uniformly with magnesium after utilizing the heat of molten metal bath magnesium that titanium tetrachloride is fully gasified again.Though the alleviation to a certain degree of this utility model liquid titanium tetrachloride at reactor center position and MAGNESIUM METAL 99 vigorous reaction, help the raising of the quality product of Titanium Sponge 40-60 mesh, still have following problem in actual use:
(1) necessarily expects under the fast situation,, TiCl can not be provided because the heat transfer time is short
4The required heat that is gasified totally, so gasification degree is low;
(2) feeding device partly is inserted in the Mg melt, adds the rising of liquid level in the reinforced process, and the titanium piece that the filling tube pore volume is prone to generated stops up;
(3) feeding device is near the reaction zone central position, and the filling tube end can be melted, and not only causes the Fe content overproof, and has lost gasification result.
Therefore this utility model acquires a certain degree of difficulty in reality is promoted.
Application number is the titanium tetrachloride charging process that a kind of magnesium method that 200610051291.2 Chinese patent relates to is produced Titanium Sponge 40-60 mesh in addition; The ultimate principle of this method is: before titanium tetrachloride carries feeding tube to get into reactor drum, be provided with heating unit outside; Liquid titanium tetrachloride is through outside this during heating unit; Be heated to the above and gasification of boiling temperature, join in the reactor drum through the titanium tetrachloride filling tube, gasiform titanium tetrachloride and molten metal magnesium uniform contact are carried out reduction reaction.Though adopt this method that titanium tetrachloride is fully gasified, a significant drawbacks is arranged, be exactly because TiCl
4Being gasified totally needs a large amount of heat, and adopts the actual heat radiation load that has increased Reaktionsofen of external heat source gasification titanium tetrachloride, under the certain situation of heat radiation load, has not only increased energy consumption, has also limited the raising of material speed, has prolonged reduction cycle.
Application number is the titanium tetrachloride atomising method that a kind of magnesium method that 200610051187.3 Chinese patent relates to is produced Titanium Sponge 40-60 mesh; Wherein mention and utilize swirl nozzle formation mist droplet to be ejected on the MAGNESIUM METAL 99; Carry out reduction reaction, after this patent thought that titanium tetrachloride atomizes, the reduction reaction in the reactor drum was carried out equably; The situation of heat accumulation can not occur, thereby guarantee the quality product of Titanium Sponge 40-60 mesh.But in the actual use of this patent, only use swirl nozzle not scatter fully by titanium tetrachloride, and because the resistance of nozzle and pipeline expect that the fast upper limit receives than limitations.
Summary of the invention
Technical problem to be solved by this invention provides a kind of device that is used to produce the high porosity Titanium Sponge 40-60 mesh, utilizes this device can be so that TiCl
4Fully atomizing, and the problem that can avoid current techniques to exist.These problems comprise that titanium tetrachloride can not scatter fully, expect that the fast upper limit receives than limitations; Adopt external heat source gasification titanium tetrachloride to increase the heat radiation load of Reaktionsofen, increase energy consumption, limited the raising of material speed, prolonged reduction cycle; TiCl
4Gasification degree is low, and the titanium piece that the filling tube pore volume is prone to generated stops up, and feeding device filling tube end can be melted and lost gasification result etc.
For the purpose that realizes solving the problems of the technologies described above, the present invention has adopted following technical scheme:
A kind of device that is used to produce the high porosity Titanium Sponge 40-60 mesh of the present invention, this device is made up of titanium tetrachloride inlet, charging surge tank, argon-filled tube, first pipeline, outlet surge tank, the force (forcing) pump pump housing, second pipeline, filling tube, nozzle.Wherein, first pipe connection is in charging surge tank bottom, and the other end is connected on the force (forcing) pump pump housing; Force (forcing) pump pump housing exit end connects an outlet surge tank; Reactor drum is connected with the outlet of the force (forcing) pump pump housing through second pipeline, filling tube, and nozzle is positioned at the filling tube end, extends into reactor drum.
The described device that is used to produce the high porosity Titanium Sponge 40-60 mesh, its preferably technical scheme be: described device also comprises first stopping valve, second stopping valve, discharging surge tank tensimeter, the 3rd stopping valve.Its concrete structure is that first stopping valve is installed in the middle of titanium tetrachloride inlet and the charging surge tank; Second stopping valve and argon-filled tube are connected on the charging surge tank; First pipe connection is in charging surge tank bottom; The other end is connected on the force (forcing) pump pump housing, and force (forcing) pump pump housing exit end connects an outlet surge tank, and discharging surge tank tensimeter is installed on the outlet surge tank; Reactor drum is connected with the outlet of the force (forcing) pump pump housing through second pipeline, the 3rd stopping valve, filling tube, and nozzle is positioned at the filling tube end, extends into reactor drum.
In technique scheme or the optimized technical scheme, on the described force (forcing) pump pump housing device of adjusting a wage scale can be set.
In technique scheme or the optimized technical scheme, described second pipeline is by withstand voltage anti-TiCl
4The corrosive material constitutes.
Wherein titanium tetrachloride inlet, first stopping valve, charging surge tank, second stopping valve, argon-filled tube, first pipeline, discharging surge tank tensimeter, outlet surge tank, the force (forcing) pump pump housing have constituted this device main body part; The force (forcing) pump pump housing is a source pressure, and it makes TiCl
4After the first pipeline feed pressurization after the nozzle ejection.Flow size and pressure height can be through the device adjustment of adjusting a wage scale on the force (forcing) pump pump housing; Charging surge tank 3 is used for regulating the fluctuation of material speed; Guarantee material speed steadily, the outlet surge tank guarantees discharging surge tank tensimeter pressure-stabilisation, and it is tired to reduce the fluctuation of second pipeline simultaneously.Second pipeline is by withstand voltage anti-TiCl
4The corrosive material constitutes, and can bear the pressure about 1Mpa.In case spray nozzle clogging can purge through the argon-filled tube argon filling in addition, the assurance system is unimpeded.
The ultimate principle of this device is at first to utilize force (forcing) pump to TiCl
4Pressurize, porous nozzle through being installed in the filling tube end or atomizing nozzle make TiCl then
4Fully scatter, and utilize reaction heat to be gasified totally, then homogeneous reaction on the entire reaction cross section.Force (forcing) pump can use magnetic drive pump, rampump, surge pump, impeller pump etc.
These technical schemes comprise that improved technical scheme and further improved technical scheme also can mutual combination perhaps combine, thereby reach better technique effect.
Through adopting technique scheme, adopt this device following advantage of having fed in raw material:
(1) through the pressurization atomizing, atomizing is abundant, and maximum can reach 100%;
(2) avoided TiCl fully
4Concentrate on central reaction, shortened heat-dissipating distance;
(3) convection current of gas in the reactor drum has been quickened in pressurization atomizing, more helps scattering and disappearing of residual heat of reaction;
(4) cost is low, and is simple to operate.
Description of drawings
Fig. 1 is a kind of device synoptic diagram that is used to produce the high porosity Titanium Sponge 40-60 mesh of the present invention.
Fig. 2 is a Comparative Examples experimental installation synoptic diagram.
Among the figure: 1 is the titanium tetrachloride inlet, and 2 is first stopping valve, and 3 are the charging surge tank, and 4 is second stopping valve, and 5 is argon-filled tube; 6 is first pipeline, and 7 are discharging surge tank tensimeter, and 8 are the outlet surge tank, and 9 is the force (forcing) pump pump housing, and 10 is second pipeline; 11 is the 3rd stopping valve, and 12 is filling tube, and 13 is nozzle, and 14 is reactor drum, and 15 are the titanium tetrachloride inlet; 16 is stopping valve, and 17 is feeding tube, and 18 is filling tube, and 19 is reactor drum.
Embodiment
Embodiment
A kind of device that is used to produce the high porosity Titanium Sponge 40-60 mesh of this patent is made up of titanium tetrachloride inlet 1, first stopping valve 1, charging surge tank 3, second stopping valve 4, argon-filled tube 5, first pipeline 6, discharging surge tank tensimeter 7, outlet surge tank 8, the force (forcing) pump pump housing 9, second pipeline 10, the 3rd stopping valve 11, filling tube 12, nozzle 13.The force (forcing) pump pump housing 9 adopts rampumps, is source pressure, and nozzle is selected six hole nozzles for use, and it makes TiCl
4After pipeline 6 feed pressurization after nozzle 13 ejections.Adjust flow size and pressure height through the device of adjusting a wage scale on the force (forcing) pump pump housing 9, charging surge tank 3 is used for regulating the fluctuation of material speed, guarantees material speed steadily, and the outlet surge tank guarantees discharging surge tank tensimeter 7 pressure-stabilisations, and it is tired to reduce the fluctuation of second pipeline simultaneously.Second pipeline 10 is by withstand voltage anti-TiCl
4The polyethylene hose that corrosive adopts steel wire to strengthen can bear the pressure about 1Mpa, and material speed is set to 400kg/h when reinforced, and the pressure control is at 0.1Mpa~0.8Mpa.
4 rounds are carried out in the experiment of present embodiment altogether.
The experiment condition of Comparative Examples is: material speed is 400kg/h, and temperature of reactor all is controlled at 800 ℃~850 ℃, and feeding quantity is controlled at 36000kg~42000kg.
Comparative Examples
As shown in Figure 2, a kind of simultaneous test device that is used to produce the high porosity Titanium Sponge 40-60 mesh comprises and adopts direct piping that the titanium tetrachloride inlet is connected with reactor drum, through from stream mode with TiCl
4Join in the reactor drum.
This device is adopted in the 4 heats experiment of this Comparative Examples.
The experiment condition of Comparative Examples: material speed is 400kg/h, and temperature of reactor all is controlled at 800 ℃~850 ℃, and feeding quantity is controlled at 36000kg~42000kg.
Table 1 and table 2 are respectively that embodiment and Comparative Examples contain sandwich magnesium chloride titanium piece situation; From table, can find out; Embodiment 4 heats contain sandwich magnesium chloride titanium piece and obviously contain sandwich magnesium chloride titanium piece than 4 heats in the Comparative Examples and lack; From the cutting pattern, adopt behind this device the titanium center sintering degree that sticks together obviously to alleviate, and become loose.And often occur the sandwich magnesium chloride that is visible to the naked eye in the Comparative Examples 4 heat product cutting process, and can not eliminate the middle part hard-core.Can significantly reduce the sandwich magnesium chloride titanium piece amount that contains after adopting this device in a word, improve product percent of pass and product hierarchy, reduce product cutting and crushing difficulty simultaneously.
Table 1 embodiment contains sandwich magnesium chloride titanium piece information slip
Table 2 Comparative Examples contains sandwich magnesium chloride titanium piece information slip
Claims (4)
1. device that is used to produce the high porosity Titanium Sponge 40-60 mesh; It is characterized in that: device is made up of titanium tetrachloride inlet (1), charging surge tank (3), argon-filled tube (5), first pipeline (6), outlet surge tank (8), the force (forcing) pump pump housing (9), second pipeline (10), filling tube (12), nozzle (13); First pipeline (6) is connected in charging surge tank (3) bottom; The other end is connected on the force (forcing) pump pump housing (9), and the force (forcing) pump pump housing (9) exit end connects an outlet surge tank (8), and reactor drum is connected with the force (forcing) pump pump housing (9) outlet through second pipeline (10), filling tube (12); Nozzle (13) is positioned at filling tube (12) end, extends into reactor drum.
2. according to the said device that is used to produce the high porosity Titanium Sponge 40-60 mesh of claim 1; It is characterized in that: device also comprises first stopping valve (2), second stopping valve (4), discharging surge tank tensimeter (7), the 3rd stopping valve (11); First stopping valve (2) is installed in the middle of titanium tetrachloride inlet (1) and the charging surge tank (3); Second stopping valve (4) and argon-filled tube (5) are connected on the charging surge tank (3), and first pipeline (6) is connected in charging surge tank (3) bottom, and the other end is connected on the force (forcing) pump pump housing (9); The force (forcing) pump pump housing (9) exit end connects an outlet surge tank (8), and discharging surge tank tensimeter (7) is installed on the outlet surge tank (8); Reactor drum is connected with the force (forcing) pump pump housing (9) outlet through second pipeline (10), the 3rd stopping valve (11), filling tube (12), and nozzle (13) is positioned at filling tube (12) end, extends into reactor drum.
3. according to claim 1 or 2 each said devices that are used to produce the high porosity Titanium Sponge 40-60 mesh, it is characterized in that: described second pipeline (10) is by withstand voltage anti-TiCl
4The corrosive material constitutes.
4. according to claim 1 or 2 each said devices that are used to produce the high porosity Titanium Sponge 40-60 mesh, it is characterized in that: on the described force (forcing) pump pump housing (9) device of adjusting a wage scale is installed.
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CN2010102986695A CN102021352B (en) | 2011-01-12 | 2011-01-12 | Apparatus for preparing high-porosity titanium sponge |
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CN2010102986695A CN102021352B (en) | 2011-01-12 | 2011-01-12 | Apparatus for preparing high-porosity titanium sponge |
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CN102021352B true CN102021352B (en) | 2012-05-30 |
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CN102758095B (en) * | 2012-07-02 | 2013-07-31 | 洛阳双瑞万基钛业有限公司 | Method for charging argon in case of cooling sponge titanium reactor |
CN113481387B (en) * | 2021-06-21 | 2022-07-19 | 洛阳双瑞万基钛业有限公司 | Supporting seat for improving porosity of titanium sponge lump |
CN113946167B (en) * | 2021-09-07 | 2023-06-30 | 洛阳双瑞万基钛业有限公司 | Liquid level control device and control method for titanium sponge reactor |
Citations (3)
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CN1908209A (en) * | 2006-08-11 | 2007-02-07 | 遵义钛业股份有限公司 | Titanium tetrachloride atomization method of preparing titanium sponge using magnesium |
CN1962906A (en) * | 2006-11-23 | 2007-05-16 | 遵义钛业股份有限公司 | Process for charging titanium tetrachloride for use in preparation of titanium sponge by magnesium method |
CN101250627A (en) * | 2008-04-11 | 2008-08-27 | 遵义钛业股份有限公司 | Heating apparatus for producing titanium sponge in distillation reactor |
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JPH0192338A (en) * | 1987-10-01 | 1989-04-11 | Nippon Soda Co Ltd | High purity niobium-titanium alloy sponge and its manufacture |
JP3384926B2 (en) * | 1996-04-22 | 2003-03-10 | 新日本製鐵株式会社 | Reaction vessel for production of high purity titanium sponge |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1908209A (en) * | 2006-08-11 | 2007-02-07 | 遵义钛业股份有限公司 | Titanium tetrachloride atomization method of preparing titanium sponge using magnesium |
CN1962906A (en) * | 2006-11-23 | 2007-05-16 | 遵义钛业股份有限公司 | Process for charging titanium tetrachloride for use in preparation of titanium sponge by magnesium method |
CN101250627A (en) * | 2008-04-11 | 2008-08-27 | 遵义钛业股份有限公司 | Heating apparatus for producing titanium sponge in distillation reactor |
Non-Patent Citations (2)
Title |
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JP平1-92338A 1989.04.11 |
JP特开平9-287035A 1997.11.04 |
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