CN102012252B - Computer-monitored electronic belt scale - Google Patents

Computer-monitored electronic belt scale Download PDF

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Publication number
CN102012252B
CN102012252B CN2010102365581A CN201010236558A CN102012252B CN 102012252 B CN102012252 B CN 102012252B CN 2010102365581 A CN2010102365581 A CN 2010102365581A CN 201010236558 A CN201010236558 A CN 201010236558A CN 102012252 B CN102012252 B CN 102012252B
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China
Prior art keywords
electronic
instrument
computer
electronic scales
transmitter
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Expired - Fee Related
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CN2010102365581A
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Chinese (zh)
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CN102012252A (en
Inventor
张建勇
孙艳长
张文平
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Xinxing Ductile Iron Pipes Co Ltd
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Xinxing Ductile Iron Pipes Co Ltd
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Priority to CN2010102365581A priority Critical patent/CN102012252B/en
Publication of CN102012252A publication Critical patent/CN102012252A/en
Application granted granted Critical
Publication of CN102012252B publication Critical patent/CN102012252B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a computer-monitored electronic belt scale comprising an electronic scale instrument, a load sensor, a speed-measuring sensor and a frequency changer, wherein the load sensor and the speed-measuring sensor are in signal connection with the electronic scale instrument, the frequency changer and the electronic scale instrument are connected by a PID (Port Identification) controller, the regulating range of the PID controller is 4-20mA, and the electronic scale instrument and an on-site monitoring computer are in signal connection. The computer-monitored electronic belt scale is characterized in that the speed-measuring sensor is an A/D transmitter which is respectively in signal connection with the frequency changer and the electronic scale instrument, the A/D transmitter acquires speed analog signals of 0-10V from the frequency changer, and the speed analog signals are converted into speed pulse digital signals by the A/D transmitter and then transmitted to the electronic scale instrument. The invention is the computer-monitored electronic belt scale adopting the speed analog signals.

Description

A kind of computer monitoring belted electronic balance
Technical field
The present invention designs a kind of batching belted electronic balance, especially a kind of computer monitoring belted electronic balance that adopts the velocity simulate signal.
Background technology
At present, the rate signal of batching belted electronic balance all adopts tachogenerator.As everyone knows; The working environment of the tachogenerator of general automatic batching system is all relatively more abominable, therefore, causes the failure rate of tachogenerator high; The serviceable life of tachogenerator is very short; Cause batching unstable simultaneously, measuring accuracy is had a strong impact on, and seriously hinders stabilizing and increasing of product quality.In addition, tachogenerator is changed difficulty, changes a tachogenerator and need spend long time, can influence ordinary production.Therefore, designing a kind of computer monitoring belted electronic balance that adopts the velocity simulate signal, is the present technical issues that need to address.The present invention has substituted traditional tachogenerator with the velocity simulate device, has effectively overcome the high shortcoming of traditional proportioning belted electronic balance failure rate.
Summary of the invention
Technical matters to be solved by this invention provides a kind of computer monitoring belted electronic balance that adopts the velocity simulate signal.
The technical scheme that the present invention solves its technical matters is:
A kind of computer monitoring belted electronic balance; Comprise electronic scales instrument, load sensor, tachogenerator and frequency converter, load sensor is connected with the electronic scales instrument signal with tachogenerator, is connected through the PID controller between frequency converter and the electronic scales instrument; The range of adjustment of PID controller is 4~20mA; The electronic scales instrument is connected with the on-site supervision Computer signal, it is characterized in that: described tachogenerator is the A/D transmitter, and the A/D transmitter is connected with the electronic scales instrument signal with frequency converter respectively; The A/D transmitter obtains the velocity simulate signal of 0~10V from frequency converter, becomes the velocity pulse digital data transmission through the A/D conversion and gives the electronic scales instrument.
The technical scheme that the present invention solves its technical matters can also be:
On-site supervision computing machine of the present invention can be monitored many belted electronic balances simultaneously, and the electronic scales instrument of many belted electronic balances is connected with same on-site supervision computing machine through 485 communication buses.
On-site supervision computing machine of the present invention can be monitored 18 belted electronic balances simultaneously, and the electronic scales instrument of 18 belted electronic balances is connected with same on-site supervision computing machine through 485 communication buses.
Compared with prior art, the present invention has the following advantages:
Figure 2010102365581100002DEST_PATH_IMAGE001
reduced maintenance cost and maintenance workload; (annual in the past every belt conveyer scale need be changed 2 of speed pickups can to save 0.22 ten thousand yuan/platform year of speed pickup spare part maintenance cost every year; The speed pickup unit price is 1100 a yuan/platform, then 2 * 0.11 ten thousand yuan=0.22 ten thousand yuan);
Figure 196957DEST_PATH_IMAGE002
improves the equipment guarantee ability; Reduce failure rate; Reduce fault-time; About 4 hours of annual every comprehensive estimate, per hour 500 yuan (pressing minimum estimates), then annual every amounts to 4 * 0.05 ten thousand yuan=0.2 ten thousand yuan;
Figure 2010102365581100002DEST_PATH_IMAGE003
improved the batching metering precision; Promptly improved the proportion speed property of batching; And the batching proportioning is stable, the also assurance with regard to providing the foundation for the quality of sintering deposit;
By on can know that after transforming, the separate unit belt conveyer scale can be obtained obvious benefit more than 0.42 ten thousand yuan every year at least, if in numerous proportioning belt scales of full company, promote, considerable benefit then.
Description of drawings
Fig. 1 is a principle calcspar of the present invention;
Fig. 2 is the principle calcspar of background technology.
Embodiment
As shown in the figure; A kind of computer monitoring belted electronic balance; Comprise electronic scales instrument, load sensor, tachogenerator and frequency converter, load sensor is connected with the electronic scales instrument signal with tachogenerator, between frequency converter and the electronic scales instrument through being connected through the PID controller; The range of adjustment of PID controller is 4~20mA; The electronic scales instrument is connected with the on-site supervision Computer signal, it is characterized in that: described tachogenerator is the A/D transmitter, and the A/D transmitter is connected with the electronic scales instrument signal with frequency converter respectively; The A/D transmitter obtains the velocity simulate signal of 0~10V from frequency converter, becomes the velocity pulse digital data transmission through the A/D conversion and gives the electronic scales instrument.
An on-site supervision computing machine can be monitored many belted electronic balances simultaneously, and the electronic scales instrument of many belted electronic balances is connected with same on-site supervision computing machine through 485 communication buses.
An on-site supervision computing machine can be monitored 18 belted electronic balances simultaneously, and 18 belted electronic balances are connected with same on-site supervision computing machine through 485 communication buses.

Claims (3)

1. computer monitoring belted electronic balance; Comprise electronic scales instrument, load sensor, tachogenerator and frequency converter, load sensor is connected with the electronic scales instrument signal with tachogenerator, is connected through the PID controller between frequency converter and the electronic scales instrument; The range of adjustment of PID controller is 4~20mA; The electronic scales instrument is connected with the on-site supervision Computer signal, it is characterized in that: described tachogenerator is the A/D transmitter, and the A/D transmitter is connected with the electronic scales instrument signal with frequency converter respectively; The A/D transmitter obtains the velocity simulate signal of 0~10V from frequency converter, becomes the velocity pulse digital data transmission through the A/D conversion and gives the electronic scales instrument.
2. a kind of computer monitoring belted electronic balance according to claim 1; It is characterized in that: an on-site supervision computing machine can be monitored many belted electronic balances simultaneously, and the electronic scales instrument of many belted electronic balances is connected with same on-site supervision computing machine through 485 communication buses.
3. a kind of computer monitoring belted electronic balance according to claim 2; It is characterized in that: an on-site supervision computing machine can be monitored 18 belted electronic balances simultaneously, and the electronic scales instrument of 18 belted electronic balances is connected with same on-site supervision computing machine through 485 communication buses.
CN2010102365581A 2010-07-26 2010-07-26 Computer-monitored electronic belt scale Expired - Fee Related CN102012252B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010102365581A CN102012252B (en) 2010-07-26 2010-07-26 Computer-monitored electronic belt scale

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN102012252B true CN102012252B (en) 2012-03-28

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103713611A (en) * 2014-01-02 2014-04-09 莱芜钢铁集团电子有限公司 Configurable belt weighing metering control device
CN104215792B (en) * 2014-07-15 2017-07-18 深圳市科尔达电气设备有限公司 A kind of belt speed detection means, detection method and belted electronic balance

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2611344A1 (en) * 1976-03-18 1977-09-22 Schenck Ag Carl Bulk material weighing system - is used on belt weighing machines and uses weighbridge, pulse generator, multiplier and force measuring cell
JPS5823571B2 (en) * 1978-07-12 1983-05-16 住友金属工業株式会社 conveyor scale
SU1167439A1 (en) * 1982-07-08 1985-07-15 Днепропетровский Ордена Трудового Красного Знамени Горный Институт Им.Артема Method of determining belt conveyer capacity and device for effecting same
JPS63182716A (en) * 1987-01-26 1988-07-28 Kawasaki Steel Corp Method for controlling quantitative segmentation of granular particle
CN2615652Y (en) * 2003-05-13 2004-05-12 叶锦林 Leather belt conveyor metering device based on dynamic measurement
CN100533311C (en) * 2007-09-19 2009-08-26 山西万立科技有限公司 Embedded type weighing system based on intelligent fuzzy control
CN101544306B (en) * 2009-04-10 2012-10-03 上海市东方海事工程技术有限公司 System and method for intelligently controlling electronic weighing type coal feeder
CN101672685A (en) * 2009-10-13 2010-03-17 江苏华通动力重工有限公司(中外合资) Dynamic measurement system and dynamic measurement method of stabilized soil stirring equipment
CN201514267U (en) * 2009-10-29 2010-06-23 江苏华通动力重工有限公司(中外合资) Dynamic metering system of stabilized soil agitating equipment
CN201748963U (en) * 2010-07-26 2011-02-16 新兴铸管股份有限公司 Electric belt scale monitored by computer

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