CN102012252A - Computer-monitored electronic belt scale - Google Patents
Computer-monitored electronic belt scale Download PDFInfo
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- CN102012252A CN102012252A CN 201010236558 CN201010236558A CN102012252A CN 102012252 A CN102012252 A CN 102012252A CN 201010236558 CN201010236558 CN 201010236558 CN 201010236558 A CN201010236558 A CN 201010236558A CN 102012252 A CN102012252 A CN 102012252A
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Abstract
The invention discloses a computer-monitored electronic belt scale comprising an electronic scale instrument, a load sensor, a speed-measuring sensor and a frequency changer, wherein the load sensor and the speed-measuring sensor are in signal connection with the electronic scale instrument, the frequency changer and the electronic scale instrument are connected by a PID (Port IDentification) controller, the regulating range of the PID controller is 4-20mA, and the electronic scale instrument and an on-site monitoring computer are in signal connection. The computer-monitored electronic belt scale is characterized in that the speed-measuring sensor is an A/D transmitter which is respectively in signal connection with the frequency changer and the electronic scale instrument, the A/D transmitter acquires speed analog signals of 0-10V from the frequency changer, and the speed analog signals are converted into speed pulse digital signals by the A/D transmitter and then transmitted to the electronic scale instrument. The invention is the computer-monitored electronic belt scale adopting the speed analog signals.
Description
Technical field
The present invention designs a kind of batching belted electronic balance, especially a kind of computer monitoring belted electronic balance that adopts the velocity simulate signal.
Background technology
At present, the rate signal of batching belted electronic balance all adopts tachogenerator.As everyone knows, the working environment of the tachogenerator of general automatic batching system is all relatively more abominable, therefore, cause the failure rate of tachogenerator high, the serviceable life of tachogenerator is very short, cause batching unstable simultaneously, measuring accuracy is had a strong impact on, and seriously hinders stabilizing and increasing of product quality.In addition, tachogenerator is changed difficulty, changes a tachogenerator and need spend long time, can influence ordinary production.Therefore, designing a kind of computer monitoring belted electronic balance that adopts the velocity simulate signal, is the present technical issues that need to address.The present invention has substituted traditional tachogenerator with the velocity simulate device, has effectively overcome the high shortcoming of traditional proportioning belted electronic balance failure rate.
Summary of the invention
Technical matters to be solved by this invention provides a kind of computer monitoring belted electronic balance that adopts the velocity simulate signal.
The technical scheme that the present invention solves its technical matters is:
A kind of computer monitoring belted electronic balance, comprise the electronic scales instrument, load sensor, tachogenerator and frequency converter, load sensor is connected with the electronic scales instrument signal with tachogenerator, between frequency converter and the electronic scales instrument by being connected by the PID controller, the range of adjustment of PID controller is 4~20mA, the electronic scales instrument is connected with the on-site supervision Computer signal, it is characterized in that: described tachogenerator is the A/D transmitter, the A/D transmitter is connected with the electronic scales instrument signal with frequency converter respectively, the A/D transmitter obtains the velocity simulate signal of 0~10V from frequency converter, becomes the velocity pulse digital data transmission through the A/D conversion and gives the electronic scales instrument.
The technical scheme that the present invention solves its technical matters can also be:
On-site supervision computing machine of the present invention can be monitored many belted electronic balances simultaneously, and the electronic scales instrument of many belted electronic balances is connected with same on-site supervision computing machine by 485 communication buses.
On-site supervision computing machine of the present invention can be monitored 18 belted electronic balances simultaneously, and 18 belted electronic balances are connected with same on-site supervision computing machine by 485 communication buses.
Compared with prior art, the present invention has the following advantages:
(1) maintenance cost and maintenance workload have been reduced, (annual in the past every belt conveyer scale need be changed 2 of speed pickups can to save 0.22 ten thousand yuan/platform year of speed pickup spare part maintenance cost every year, the speed pickup unit price is 1100 a yuan/platform, then 2 * 0.11 ten thousand yuan=0.22 ten thousand yuan);
(2) improve the equipment guarantee ability, reduce failure rate, reduce fault-time, about 4 hours of annual every comprehensive estimate, per hour 500 yuan (pressing minimum estimates), then annual every amounts to 4 * 0.05 ten thousand yuan=0.2 ten thousand yuan;
(3) improved the batching metering precision, promptly improved the proportion speed of batching, and the batching proportioning is stable, also assurance with regard to providing the foundation for the quality of sintering deposit;
(4) as from the foregoing, after transforming, the separate unit belt conveyer scale can be obtained obvious benefit more than 0.42 ten thousand yuan every year at least, if in numerous proportioning belt scales of full company, promote, and considerable benefit then.
Description of drawings
Fig. 1 is a principle calcspar of the present invention.
Fig. 2 is the principle calcspar of background technology.
Embodiment
As shown in the figure, a kind of computer monitoring belted electronic balance, comprise the electronic scales instrument, load sensor, tachogenerator and frequency converter, load sensor is connected with the electronic scales instrument signal with tachogenerator, between frequency converter and the electronic scales instrument by being connected by the PID controller, the range of adjustment of PID controller is 4~20mA, the electronic scales instrument is connected with the on-site supervision Computer signal, it is characterized in that: described tachogenerator is the A/D transmitter, the A/D transmitter is connected with the electronic scales instrument signal with frequency converter respectively, the A/D transmitter obtains the velocity simulate signal of 0~10V from frequency converter, becomes the velocity pulse digital data transmission through the A/D conversion and gives the electronic scales instrument.
An on-site supervision computing machine can be monitored many belted electronic balances simultaneously, and the electronic scales instrument of many belted electronic balances is connected with same on-site supervision computing machine by 485 communication buses.
An on-site supervision computing machine can be monitored 18 belted electronic balances simultaneously, and 18 belted electronic balances are connected with same on-site supervision computing machine by 485 communication buses.
Claims (3)
1. computer monitoring belted electronic balance, comprise the electronic scales instrument, load sensor, tachogenerator and frequency converter, load sensor is connected with the electronic scales instrument signal with tachogenerator, between frequency converter and the electronic scales instrument by being connected by the PID controller, the range of adjustment of PID controller is 4~20mA, the electronic scales instrument is connected with the on-site supervision Computer signal, it is characterized in that: described tachogenerator is the A/D transmitter, the A/D transmitter is connected with the electronic scales instrument signal with frequency converter respectively, the A/D transmitter obtains the velocity simulate signal of 0~10V from frequency converter, becomes the velocity pulse digital data transmission through the A/D conversion and gives the electronic scales instrument.
2. a kind of computer monitoring belted electronic balance according to claim 1, it is characterized in that: an on-site supervision computing machine can be monitored many belted electronic balances simultaneously, and the electronic scales instrument of many belted electronic balances is connected with same on-site supervision computing machine by 485 communication buses.
3. a kind of computer monitoring belted electronic balance according to claim 2 is characterized in that: an on-site supervision computing machine can be monitored 18 belted electronic balances simultaneously, and 18 belted electronic balances are connected with same on-site supervision computing machine by 485 communication buses.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010102365581A CN102012252B (en) | 2010-07-26 | 2010-07-26 | Computer-monitored electronic belt scale |
Applications Claiming Priority (1)
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CN2010102365581A CN102012252B (en) | 2010-07-26 | 2010-07-26 | Computer-monitored electronic belt scale |
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CN102012252A true CN102012252A (en) | 2011-04-13 |
CN102012252B CN102012252B (en) | 2012-03-28 |
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CN2010102365581A Expired - Fee Related CN102012252B (en) | 2010-07-26 | 2010-07-26 | Computer-monitored electronic belt scale |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103713611A (en) * | 2014-01-02 | 2014-04-09 | 莱芜钢铁集团电子有限公司 | Configurable belt weighing metering control device |
CN104215792A (en) * | 2014-07-15 | 2014-12-17 | 深圳市科尔达电气设备有限公司 | Belt speed detecting device, belt speed detecting method and electronic belt scale |
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JPS5512436A (en) * | 1978-07-12 | 1980-01-29 | Sumitomo Metal Ind Ltd | Conveyor scale |
SU1167439A1 (en) * | 1982-07-08 | 1985-07-15 | Днепропетровский Ордена Трудового Красного Знамени Горный Институт Им.Артема | Method of determining belt conveyer capacity and device for effecting same |
JPS63182716A (en) * | 1987-01-26 | 1988-07-28 | Kawasaki Steel Corp | Method for controlling quantitative segmentation of granular particle |
CN2615652Y (en) * | 2003-05-13 | 2004-05-12 | 叶锦林 | Leather belt conveyor metering device based on dynamic measurement |
CN101122778A (en) * | 2007-09-19 | 2008-02-13 | 山西万立科技有限公司 | Embedded type weighing system based on intelligent fuzzy control |
CN101544306A (en) * | 2009-04-10 | 2009-09-30 | 上海市东方海事工程技术有限公司 | System and method for intelligently controlling electronic weighing type coal feeder |
CN101672685A (en) * | 2009-10-13 | 2010-03-17 | 江苏华通动力重工有限公司(中外合资) | Dynamic measurement system and dynamic measurement method of stabilized soil stirring equipment |
CN201514267U (en) * | 2009-10-29 | 2010-06-23 | 江苏华通动力重工有限公司(中外合资) | Dynamic metering system of stabilized soil agitating equipment |
CN201748963U (en) * | 2010-07-26 | 2011-02-16 | 新兴铸管股份有限公司 | Electric belt scale monitored by computer |
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2010
- 2010-07-26 CN CN2010102365581A patent/CN102012252B/en not_active Expired - Fee Related
Patent Citations (10)
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---|---|---|---|---|
DE2611344A1 (en) * | 1976-03-18 | 1977-09-22 | Schenck Ag Carl | Bulk material weighing system - is used on belt weighing machines and uses weighbridge, pulse generator, multiplier and force measuring cell |
JPS5512436A (en) * | 1978-07-12 | 1980-01-29 | Sumitomo Metal Ind Ltd | Conveyor scale |
SU1167439A1 (en) * | 1982-07-08 | 1985-07-15 | Днепропетровский Ордена Трудового Красного Знамени Горный Институт Им.Артема | Method of determining belt conveyer capacity and device for effecting same |
JPS63182716A (en) * | 1987-01-26 | 1988-07-28 | Kawasaki Steel Corp | Method for controlling quantitative segmentation of granular particle |
CN2615652Y (en) * | 2003-05-13 | 2004-05-12 | 叶锦林 | Leather belt conveyor metering device based on dynamic measurement |
CN101122778A (en) * | 2007-09-19 | 2008-02-13 | 山西万立科技有限公司 | Embedded type weighing system based on intelligent fuzzy control |
CN101544306A (en) * | 2009-04-10 | 2009-09-30 | 上海市东方海事工程技术有限公司 | System and method for intelligently controlling electronic weighing type coal feeder |
CN101672685A (en) * | 2009-10-13 | 2010-03-17 | 江苏华通动力重工有限公司(中外合资) | Dynamic measurement system and dynamic measurement method of stabilized soil stirring equipment |
CN201514267U (en) * | 2009-10-29 | 2010-06-23 | 江苏华通动力重工有限公司(中外合资) | Dynamic metering system of stabilized soil agitating equipment |
CN201748963U (en) * | 2010-07-26 | 2011-02-16 | 新兴铸管股份有限公司 | Electric belt scale monitored by computer |
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Title |
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《中小企业管理与科技》 20091231 朱景怀 电子皮带秤测速传感器的应用 219-220 1-3 , 第2期 2 * |
《江苏冶金》 20080630 刘鹏等 备煤称重配料自动化控制系统改造与完善 492-494 1-3 第36卷, 2 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103713611A (en) * | 2014-01-02 | 2014-04-09 | 莱芜钢铁集团电子有限公司 | Configurable belt weighing metering control device |
CN104215792A (en) * | 2014-07-15 | 2014-12-17 | 深圳市科尔达电气设备有限公司 | Belt speed detecting device, belt speed detecting method and electronic belt scale |
Also Published As
Publication number | Publication date |
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CN102012252B (en) | 2012-03-28 |
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