CN102011728A - Gather and delivery pump set for thick oil containing sand - Google Patents
Gather and delivery pump set for thick oil containing sand Download PDFInfo
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- CN102011728A CN102011728A CN2009100728446A CN200910072844A CN102011728A CN 102011728 A CN102011728 A CN 102011728A CN 2009100728446 A CN2009100728446 A CN 2009100728446A CN 200910072844 A CN200910072844 A CN 200910072844A CN 102011728 A CN102011728 A CN 102011728A
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Abstract
The invention provides a gather and delivery pump set for thick oil containing sand, which relates to a gather and delivery pump set. The invention aims to solve the problem that the traditional common pump has the disadvantages of low efficiency, high power consumption, poor abrasion resistance, short service life and high oil extraction production cost when used for delivering thick oil containing sand. One side of a pump casing is provided with an oil inlet, and the other side is provided with an oil outlet; a driving shaft and a driven shaft are arranged in the pump casing and a gear cover; the driving shaft and the driven shaft are respectively and fixedly provided with a synchronizer gear, and the two synchronizer gears are meshed with each other; the driving shaft and the driven shaft are provide with a first bearing pedestal and a second bearing pedestal, and are also respectively provided with a rotor; sector vanes on the two rotors are perpendicular to each other; the rotating clearance between the rotors and the pump casing is 0.36mm; an output gear of a speed reducer is fixedly arranged on an input shaft of the driving shaft; an input gear of the speed reducer is connected with an output shaft of a motor in a driving manner; and the motor is fixedly arranged on a motor base. The invention has the characteristics of good sealing effect, good abrasion resistance, high efficiency, low power consumption, long service life and low oil extraction cost. The gather and delivery pump set is mainly used for storage, gather and delivery in an oil project.
Description
Technical field
The present invention relates to a kind of gathering and transportation pump group.
Background technique
The oil field is petroleum works accumulating and the main fluid machinery kind that collects in failing with gathering and transportation pump (established technology pump), and is extensive use of at oil refinery and petrochemical plant.Therefore, it is that petroleum chemical enterprise produces one of vital precondition continuously that pump moves stably in a long term, and pump is again the main equipment of power consumption in the petrochemical enterprise simultaneously.It is on-the-spot application target and few that but the function of the actual most pump that uses reaches, and, along with heavy oil development is found viscosity of crude height in the output liquid of many oil fields (as: Liaohe River, triumph, carat Ma Yi, Henan and the South Sea), contained multiphase flows such as sand and gas-entrained, aqueous emulsion, carry with general conventional pumps, efficient is low, energy consumption is big, wear resistance is poor, the life-span is short, thereby has strengthened oil recovery cost of production and expense.In the design of thickened oil containing sand gathering and transportation pump, must consider oil and gas multiphase flow and the heterogeneous fluid significant differences factor between defeated, comprising mixing gas compression heating phenomenon in the defeated process, fluid phase transformation occurs when pump, cause working conditions change and thermal expansion; In the multi-phase mixed delivering, abrasive wear occurs when containing abrasion stream, cause the problems such as inefficacy of pump through pump.For solving an above-mentioned difficult problem, it is good and have efficient, an energy-saving heterogeneous gathering and transportation pump group of carrying high moisture (62%) to be necessary to develop wear resistance.
Summary of the invention
The purpose of this invention is to provide a kind of thickened oil containing sand gathering and transportation pump group, adopt existing conventional pumps to carry thickened oil containing sand to have the problem that efficient is low, energy consumption big, wear resistance is poor, the life-span is short, the oil recovery cost of production is high to solve.
The present invention solves the problems of the technologies described above the technological scheme of taking to be: described gathering and transportation pump group is made up of thickened oil containing sand gathering and transportation pump, speed reducer, motor and support, and described thickened oil containing sand gathering and transportation pump is made up of saturating lid, pump case, a plurality of seal ring, bearing support, two rotors, gear end cap, two synchromesh gears, four clutch shaft bearings, three second bearings, driving shaft, driven shaft and flange end caps; Described bearing support is respectively the clutch shaft bearing seat and second bearing support, one side of pump case is provided with filler opening, the opposite side of pump case is provided with oil outlet, each rotor is made up of stepped shaft flange plate and a pair of sector, described a pair of sector is symmetricly set on major diameter end face one side of stepped shaft flange plate with respect to the central axis of stepped shaft flange plate, and stepped shaft flange plate and a pair of sector are made one; Described driving shaft and driven shaft be arranged in parallel up and down and are contained in pump case and the gear end cap, respectively be fixed with a synchromesh gear on driving shaft and the driven shaft, two synchromesh gears are meshing with each other and are contained in the gear end cap, the adjacent side end face of the opening end of gear end cap and pump case is affixed, the clutch shaft bearing seat is housed on the driving shaft, second bearing support is housed on the driven shaft, the clutch shaft bearing seat and second bearing support are all affixed with pump case, respectively be fixed with a rotor on driving shaft and the driven shaft, the rotor that is packed on the driving shaft is arranged in the clutch shaft bearing seat, the rotor that is packed on the driven shaft is arranged in second bearing support, and two pairs of vertical mutually settings of sector, revolution gap between rotor and the pump case is 0.36mm, four clutch shaft bearings are housed on the driving shaft, and any two in four clutch shaft bearings are contained between clutch shaft bearing seat and the driving shaft, two of residues in four clutch shaft bearings are contained between driving shaft and the pump case, three second bearings are housed on the driven shaft, and any two in three second bearings are contained between second bearing support and the driven shaft, one of residue in three second bearings is contained between the output terminal and pump case of driven shaft, and by the affixed flange end cap axially locating in an adjacent side end face with pump case, clutch shaft bearing seat and being packed between the rotor on the driving shaft, second bearing support and being packed between the rotor on the driven shaft, at least two seal rings respectively are housed between driving shaft and the pump case and between driven shaft and the pump case, on the input end of driving shaft lid is housed, an adjacent side end face of described lid and pump case is affixed, the output gear of described speed reducer is packed on the input end of driving shaft, the input gear of speed reducer and the output shaft of motor are in transmission connection, and motor is packed on the support.
The present invention has following beneficial effect: one, the present invention adopts enclosed construction, two gears adopt synchronously and rotate, purpose is to make radial force reach state of equilibrium, guarantee that driving shaft and driven shaft are indeformable, rotor rotation is flexible, no catching phenomenon, thus the stability of thickened oil containing sand gathering and transportation pump work improved.Two, rotor of the present invention adopts biparting plug symmetric type, and has optimized molded lines of rotor, and rotor interchangeability is good, makes simply, and the dead volume of pump is improved, and has economize on electricity, volume is little and wear resistance is good characteristics.Three, the present invention adopts the shielding structure that synchronous, coaxial (being that motor is direct-connected with speed reducer) is connected, and forms electromechanical integration.In addition, the present invention have also that conveying crude oil efficient height, energy consumption are little, long service life, advantage that the oil recovery cost of production is low.
Description of drawings
Fig. 1 is an overall structure plan view of the present invention, and Fig. 2 is that crude oil flows to schematic representation in the present invention, and Fig. 3 is the main sectional view of rotor 5, and Fig. 4 is the left view of Fig. 3.
Embodiment
Embodiment one: present embodiment is described in conjunction with Fig. 1～Fig. 4, the gathering and transportation pump group of present embodiment is made up of thickened oil containing sand gathering and transportation pump 24, speed reducer 21 (adopting suspension type double reduction machine), motor 22 and support 23, and described thickened oil containing sand gathering and transportation pump 24 is made up of saturating lid 1, pump case 2, a plurality of seal ring 3, bearing support, two rotors 5, gear end cap 6, two synchromesh gears 7, four clutch shaft bearings 8, three second bearings 9, driving shaft 10, driven shaft 11 and flange end caps 20; Described bearing support is respectively the clutch shaft bearing seat 12 and second bearing support 13, one side of pump case 2 is provided with filler opening 2-1, the opposite side of pump case 2 is provided with oil outlet 2-2, each rotor 5 is made up of stepped shaft flange plate 5-1 and a pair of sector 5-2, described a pair of sector 5-2 is symmetricly set on major diameter end face one side of stepped shaft flange plate 5-1 with respect to the central axis of stepped shaft flange plate 5-1, and stepped shaft flange plate 5-1 and a pair of sector 5-2 make one; Described driving shaft 10 and driven shaft 11 be arranged in parallel up and down and are contained in pump case 2 and the gear end cap 6, respectively be fixed with a synchromesh gear 7 on driving shaft 10 and the driven shaft 11, two synchromesh gears 7 are meshing with each other and are contained in the gear end cap 6, the opening end of gear end cap 6 and pump case 2 adjacent side end faces are affixed, clutch shaft bearing seat 12 is housed on the driving shaft 10, second bearing support 13 is housed on the driven shaft 11, the clutch shaft bearing seat 12 and second bearing support 13 are all affixed with pump case 2, respectively be fixed with a rotor 5 on driving shaft 10 and the driven shaft 11, the rotor 5 that is packed on the driving shaft 10 is arranged in the clutch shaft bearing seat 12, the rotor 5 that is packed on the driven shaft 11 is arranged in second bearing support 13, and two pairs of vertical mutually settings of sector 5-2, revolution gap between rotor 5 and the pump case 2 is that (rotor in the present embodiment adopts SRM technology profile of tooth to 0.36mm, use this profile of tooth to improve pump efficiency more than 5% than former profile of tooth, and on energy-conservation, also received obvious effects), four clutch shaft bearings 8 are housed on the driving shaft 10, and any two in four clutch shaft bearings 8 are contained between clutch shaft bearing seat 12 and the driving shaft 10, two of residues in four clutch shaft bearings 8 are contained between driving shaft 10 and the pump case 2, three second bearings 9 are housed on the driven shaft 11, and any two in three second bearings 9 are contained between second bearing support 13 and the driven shaft 11, one of residue in three second bearings 9 is contained between the output terminal and pump case 2 of driven shaft 11, and by with affixed flange end cap 20 axially locating in pump case 2 adjacent side end faces, clutch shaft bearing seat 12 and being packed between the rotor 5 on the driving shaft 10, second bearing support 13 and being packed between the rotor 5 on the driven shaft 11, between driving shaft 10 and the pump case 2 and between driven shaft 11 and the pump case 2 at least two seal rings 3 are housed respectively, be equipped with on the input end of driving shaft 10 and cover 1, described lid 1 is affixed with an adjacent side end face of pump case 2, the output gear 21-1 of described speed reducer 21 is packed on the input end of driving shaft 10, the input gear 21-2 of speed reducer 21 and the output shaft of motor 22 are in transmission connection, motor 22 is packed on the support 23, all is packed on the worktable 25 on thickened oil containing sand gathering and transportation pump 24 and the support 23.
Embodiment two: in conjunction with Fig. 1 present embodiment is described, the speed reducer 21 of present embodiment is made up of reducer shell 21-3, input gear 21-2, output gear 21-1, the first transition gear 21-4, the second transition gear 21-5, transition axis 21-6 and key 21-7; Described input gear 21-2, output gear 21-1, the first transition gear 21-4, the second transition gear 21-5 and transition axis 21-6 all are contained in the reducer shell 21-3, input gear 21-2 and first transition gear 21-4 engagement, the first transition gear 21-4 and the second transition gear 21-5 all are packed on the transition axis 21-6, the second transition gear 21-5 and output gear 21-1 engagement, input gear 21-2 upper edge is axially arranged with keyhole 21-8, the output shaft of described motor 22 is contained in the keyhole 21-8 of input gear 21-2, and the two is affixed by key 21-7.Speed reducer 21 is connected by key 21-7 with motor 22, and is simple in structure, and assembling easily.Other is identical with embodiment one.
Embodiment three: in conjunction with Fig. 1 present embodiment is described, the clutch shaft bearing seat 12 of present embodiment and be packed between the rotor 5 on the driving shaft 10 and second bearing support 13 and be packed between the rotor 5 on the driven shaft 11 two seal rings 3 respectively are housed.Good sealing effect so is set.Other is identical with embodiment one.
Embodiment four: in conjunction with Fig. 1 present embodiment is described, between the driving shaft 10 of present embodiment and the pump case 2 and between driven shaft 11 and the pump case 2 three seal rings 3 is housed respectively.Other is identical with embodiment one.Good sealing effect so is set.
Embodiment five: in conjunction with figure explanation present embodiment, the seal ring 3 of present embodiment is the O RunddichtringO.Good sealing effect so is set.Other is identical with embodiment one or four.
Working principle: referring to illustrated in figures 1 and 2, the A point among the figure is to be packed in the point that the rotor 5 on the driving shaft 10 engages with the upper end inwall of pump case 2; The B point is the last bonding point that is packed in rotor 5 and driving shaft 10 on the driving shaft 10; The C point is the following bonding point that is packed in rotor 5 and driving shaft 10 on the driving shaft 10; The D point is the last bonding point that is packed in rotor 5 and driven shaft 11 on the driven shaft 11; The E point is the following bonding point that is packed in rotor 5 and driven shaft 11 on the driven shaft 11; The F point is to be packed in the point that the rotor 5 on the driven shaft 11 engages with the lower end inwall of pump case 2, and above-mentioned each bonding point also is a seal point.By these several bonding points pump housing die cavity is separated into oil suction chamber (low-pressure cavity 14) and goes out oil pocket (hyperbaric chamber 15), when rotor 5 rotated by direction as shown, the fan plug that is positioned at low-pressure cavity 14 withdrawed from the engagement place gradually.Make low-pressure cavity 14 " lead to into volume " and increase gradually, pressure reduces, and fluid is full of " leading to into volume ", and under the effect of rotor 5, " leading to into volume " diminishes, and liquid promptly is extruded discharge.
Claims (5)
1. thickened oil containing sand gathering and transportation pump group, described gathering and transportation pump group is made up of thickened oil containing sand gathering and transportation pump (24), speed reducer (21), motor (22) and support (23), and described thickened oil containing sand gathering and transportation pump (24) is made up of saturating lid (1), pump case (2), a plurality of seal ring (3), bearing support, two rotors (5), gear end cap (6), two synchromesh gears (7), four clutch shaft bearings (8), three second bearings (9), driving shaft (10), driven shaft (11) and flange end cap (20); Described bearing support is respectively clutch shaft bearing seat (12) and second bearing support (13), one side of pump case (2) is provided with filler opening (2-1), the opposite side of pump case (2) is provided with oil outlet (2-2), each rotor (5) is made up of stepped shaft flange plate (5-1) and a pair of sector (5-2), described a pair of sector (5-2) is symmetricly set on major diameter end face one side of stepped shaft flange plate (5-1) with respect to the central axis of stepped shaft flange plate (5-1), and stepped shaft flange plate (5-1) and a pair of sector (5-2) are made one; It is characterized in that: described driving shaft (10) and driven shaft (11) be arranged in parallel up and down and are contained in pump case (2) and the gear end cap (6), respectively be fixed with a synchromesh gear (7) on driving shaft (10) and the driven shaft (11), two synchromesh gears (7) are meshing with each other and are contained in the gear end cap (6), the adjacent side end face with pump case (2) of the opening end of gear end cap (6) is affixed, clutch shaft bearing seat (12) is housed on the driving shaft (10), second bearing support (13) is housed on the driven shaft (11), clutch shaft bearing seat (12) and second bearing support (13) are all affixed with pump case (2), respectively be fixed with a rotor (5) on driving shaft (10) and the driven shaft (11), the rotor (5) that is packed on the driving shaft (10) is arranged in the clutch shaft bearing seat (12), the rotor (5) that is packed on the driven shaft (11) is arranged in second bearing support (13), and two pairs of sectors (5-2) are vertical mutually to be provided with, revolution gap between rotor 5 and the pump case 2 is 0.36mm, four clutch shaft bearings (8) are housed on the driving shaft (10), and any two in four clutch shaft bearings (8) are contained between clutch shaft bearing seat (12) and the driving shaft (10), two of residues in four clutch shaft bearings (8) are contained between driving shaft (10) and the pump case (2), three second bearings (9) are housed on the driven shaft (11), and any two in three second bearings (9) are contained between second bearing support (13) and the driven shaft (11), one of residue in three second bearings (9) is contained between the output terminal and pump case (2) of driven shaft (11), and by affixed flange end cap 20 axially locating in an adjacent side end face with pump case (2), clutch shaft bearing seat (12) and being packed between the rotor (5) on the driving shaft (10), second bearing support (13) and being packed between the rotor (5) on the driven shaft (11), between driving shaft (10) and the pump case (2) and between driven shaft (11) and the pump case (2) at least two seal rings (3) are housed respectively, lid (1) is housed on the input end of driving shaft (10), described lid (1) is affixed with an adjacent side end face of pump case (2), the output gear (21-1) of described speed reducer (21) is packed on the input end of driving shaft (10), the input gear (21-2) of speed reducer (21) is in transmission connection with the output shaft of motor (22), and motor (22) is packed on the support (23).
2. a kind of thickened oil containing sand gathering and transportation pump group according to claim 1 is characterized in that: described speed reducer (21) is made up of reducer shell (21-3), input gear (21-2), output gear (21-1), first transition gear (21-4), second transition gear (21-5), transition axis (21-6) and key (21-7); Described input gear (21-2), output gear (21-1), first transition gear (21-4), second transition gear (21-5) and transition axis (21-6) all are contained in the reducer shell (21-3), input gear (21-2) and first transition gear (21-4) engagement, first transition gear (21-4) and second transition gear (21-5) all are packed on the transition axis (21-6), second transition gear (21-5) and output gear (21-1) engagement, input gear (21-2) upper edge is axially arranged with keyhole (21-8), the output shaft of described motor (22) is contained in the keyhole (21-8) of input gear (21-2), and the two is affixed by key (21-7).
3. a kind of thickened oil containing sand gathering and transportation pump group according to claim 1 is characterized in that: described clutch shaft bearing seat (12) and be packed between the rotor (5) on the driving shaft (10) and second bearing support (13) and be packed between the rotor (5) on the driven shaft (11) two seal rings (3) respectively are housed.
4. a kind of thickened oil containing sand gathering and transportation pump group according to claim 3 is characterized in that: between described driving shaft (10) and the pump case (2) and between driven shaft (11) and the pump case (2) three seal rings (3) are housed respectively.
5. according to claim 1 or 4 described a kind of thickened oil containing sand gathering and transportation pump groups, it is characterized in that: described seal ring (3) is the O RunddichtringO.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100728446A CN102011728A (en) | 2009-09-09 | 2009-09-09 | Gather and delivery pump set for thick oil containing sand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100728446A CN102011728A (en) | 2009-09-09 | 2009-09-09 | Gather and delivery pump set for thick oil containing sand |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102011728A true CN102011728A (en) | 2011-04-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100728446A Pending CN102011728A (en) | 2009-09-09 | 2009-09-09 | Gather and delivery pump set for thick oil containing sand |
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| Country | Link |
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| CN (1) | CN102011728A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103603800A (en) * | 2013-11-18 | 2014-02-26 | 孙忠海 | Numerical control mixed transportation pump with simplified function |
| CN104564656A (en) * | 2015-01-29 | 2015-04-29 | 何祥军 | Novel rotor gear pump |
| CN105508238A (en) * | 2016-01-19 | 2016-04-20 | 何祥军 | Novel gear rotator pump |
| CN106678041A (en) * | 2017-02-21 | 2017-05-17 | 东北大学 | External balance type screw vacuum pump |
| CN107178495A (en) * | 2017-07-14 | 2017-09-19 | 姜庆华 | A kind of low vibration impeller pump |
| CN108252927A (en) * | 2017-12-11 | 2018-07-06 | 安徽颐博思泵业有限责任公司 | A kind of horizontal type multi-stage pump |
-
2009
- 2009-09-09 CN CN2009100728446A patent/CN102011728A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103603800A (en) * | 2013-11-18 | 2014-02-26 | 孙忠海 | Numerical control mixed transportation pump with simplified function |
| CN103603800B (en) * | 2013-11-18 | 2018-06-05 | 孙忠海 | A kind of numerical control mixing pump of simplified function |
| CN104564656A (en) * | 2015-01-29 | 2015-04-29 | 何祥军 | Novel rotor gear pump |
| CN104564656B (en) * | 2015-01-29 | 2017-07-14 | 何祥军 | A kind of gear rotor pump |
| CN105508238A (en) * | 2016-01-19 | 2016-04-20 | 何祥军 | Novel gear rotator pump |
| CN106678041A (en) * | 2017-02-21 | 2017-05-17 | 东北大学 | External balance type screw vacuum pump |
| CN106678041B (en) * | 2017-02-21 | 2018-05-25 | 东北大学 | A kind of outer balance type screw vacuum pump |
| CN107178495A (en) * | 2017-07-14 | 2017-09-19 | 姜庆华 | A kind of low vibration impeller pump |
| CN108252927A (en) * | 2017-12-11 | 2018-07-06 | 安徽颐博思泵业有限责任公司 | A kind of horizontal type multi-stage pump |
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Application publication date: 20110413 |