CN102002970A - Mute drainage pipe - Google Patents

Mute drainage pipe Download PDF

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Publication number
CN102002970A
CN102002970A CN 201010517921 CN201010517921A CN102002970A CN 102002970 A CN102002970 A CN 102002970A CN 201010517921 CN201010517921 CN 201010517921 CN 201010517921 A CN201010517921 A CN 201010517921A CN 102002970 A CN102002970 A CN 102002970A
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China
Prior art keywords
polypropylene material
layer
quiet
ultra
filler
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CN 201010517921
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Chinese (zh)
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CN102002970B (en
Inventor
林云青
叶日才
张文霖
李长辉
高晓光
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Kangtai Plastic Technology Group Zhengzhou Co ltd
Zhengzhou Kangtai Plastic Technology Co ltd
Original Assignee
HENAN KANGTAI PLASTIC TECHNOLOGY Co Ltd
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Priority to CN2010105179217A priority Critical patent/CN102002970B/en
Publication of CN102002970A publication Critical patent/CN102002970A/en
Application granted granted Critical
Publication of CN102002970B publication Critical patent/CN102002970B/en
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Abstract

The invention relates to a mute drainage pipe, which effectively solves the problems of large noise, poor high temperature resistance and poor chemical corrosion resistance of the traditional drainage pipe. In the technical scheme for solving the problems, a multi-layer compound is made of a polypropylene material inner layer, a middle packing layer and a polypropylene material outer layer, wherein the thickness ratio of the polypropylene material inner layer to the middle packing layer to the polypropylene material outer layer is 1:5:1; the polypropylene material inner layer and the polypropylene material outer layer are made by mixing the following components: 17-87wt% of polypropylene random copolymer, 11-80wt% of packing, 0.5-3wt% of color master batch, 0.5-3wt% of antioxygen, 0.5-2wt% of ultraviolet absorber and 0.1-2wt% of fire retardant, wherein the total amount is 100 percent. Except the characteristics of chemical corrosion resistance, heat resistance and impact resistance just like a common plastic pipe, the drainage pipe also has the biggest characteristic of good muting effect, the noise is reduced by 20dB in comparison with the common plastic pipe, the noise is reduced by 10dB in comparison with a cast iron pipe.

Description

A kind of quiet gutter
One, technical field
The present invention relates to a kind of quiet gutter.
Two, background technology
Along with improving constantly of living standard, people are also more and more higher to building human settlement's requirement, noise pollution becomes the pollution that after air pollution the human lives is had the greatest impact, according to statistics, the city noise strength ratio strengthened 4 times in 1956 now, and draining noise has had a strong impact on daily life as one of civilian construction main noise source, and people expect to have safe, healthy, comfortable indoor living space more.According to the regulation among the GB GBJ118-88 " Code for sound insulation design of civil buildings ": (is example with the dwelling house) bedroom noise at night must not surpass 30dB, the highlyest must not surpass 40dB.And in the reality test, the noise that is produced during most on the market normal discharge tubing and pipe fitting draining at present is much larger than 40dB.In case history, also be no lack of owing to drainage pipe produces noise and disturb the resident to sleep and produce worried effect, and the neurasthenia that causes thus and other non-specific diseases etc.
In order to overcome PVC-U gutter draining noise problems of too, develop foamed sandwich pipe, helix tube etc. in succession, the noise when reducing draining.Though these tubing have certain quiet effect, effect is unsatisfactory, and high temperature resistant and resistance to chemical attack ability, the noise of foamed sandwich pipe has only reduced the 3-5 decibel approximately than the noise of common solid wall pipe material, does not reach noiseproof requirement at all, thus improvement and innovate imperative.
Three, summary of the invention
At above-mentioned situation, for overcoming the prior art defective, the present invention's purpose just provides a kind of quiet gutter, and it is big effectively to solve present gutter noise, the problem of high temperature resistant and resistance to chemical attack ability.
The technical scheme that the present invention solves is, the multilayer composite of making by polypropylene material internal layer, intermediate filler layer and polypropylene material skin, inner, middle and outer layer thickness ratio is 1: 5: 1, polypropylene material internal layer and polypropylene material skin are all by by weight: trackless COPP 17-87%, filler 11-80%, Masterbatch 0.5-3%, antioxidant 0.5-3%, ultra-violet absorber 0.5-2%, fire retardant 0.1-2%, and total amount 100% mixing is made; Said intermediate filler layer and filler all are quiet pipe as special material of PP (polypropylene) that commercially available Shanghai generation profit environment-friendly materials Co., Ltd produces, and the quiet pipe as special material of PP (polypropylene) is the macromolecule sound absorption material of a kind of multicomponent polymeric, inorganic matter blend; Said Masterbatch is the commercially available Masterbatch with vector resin; Said antioxidant is phenolic compound, and promptly synthetic antioxidant GA-80, the HP1 of Ciba of Sasaki, the CF one 120 B B-complex E antioxidant of HoffmannLaroche company etc. is a kind of; Said ultra-violet absorber is hindered amines, benzophenone light stabilizer, for example: have Chinese-foreign joint moral to send out a kind of of the UV-531 ultra-violet absorber of [Nantong] biochemical industry Co., Ltd production, UV-P ultra-violet absorber, UV-9 ultra-violet absorber etc.; Said fire retardant is the bromine compounds, and the bromide that has hexabromo ring hexadecane, three (2, the 3-dibromopropyl) fulminuric acid fat, aromatic series to use always that promptly alicyclic bromide is commonly used has a kind of of tetrabromobisphenol A, deca-BDE, PHT4 etc.; During its tubulation, all adopt routine techniques, outstanding substantive distinguishing features of the present invention is the material combination of tubing.
Gutter of the present invention is except that the chemical resistance with general plastic pipe, heat resistance, impact resistance, and maximum characteristic is quiet effective, will reduce 20dB than common plastics tube, than the low 10dB of cast iron pipe.
Four, the specific embodiment
Below in conjunction with embodiment the specific embodiment of the present invention is elaborated.
Embodiment 1:
The present invention in the specific implementation, can make inner, middle and outer layer thickness ratio by polypropylene material internal layer, intermediate filler layer and polypropylene material skin is 1: 5: 1 compound quiet gutter, and polypropylene material internal layer and polypropylene material skin are all by by weight: trackless COPP 80%, filler 17%, Masterbatch 1.2%, antioxidant GA-800.8%, UV-531 ultra-violet absorber 0.7%, hexabromo ring hexadecane 0.3% mixing are made.
Embodiment 2:
It is 1: 5: 1 compound quiet gutter that the present invention also can make inner, middle and outer layer thickness ratio by polypropylene material internal layer, intermediate filler layer and polypropylene material skin, and polypropylene material internal layer and polypropylene material skin are all by by weight: the HP12% of trackless COPP 52%, filler 42%, Masterbatch 2%, Ciba, UV-P ultra-violet absorber 1.5%, tetrabromobisphenol A 0.5% mixing are made.
Embodiment 3:
It is 1: 5: 1 compound quiet gutter that the present invention can make inner, middle and outer layer thickness ratio by polypropylene material internal layer, intermediate filler layer and polypropylene material skin, and polypropylene material internal layer and polypropylene material skin are all by by weight: trackless COPP 20%, filler 70%, Masterbatch 3%, CF one 120 B B-complex E antioxidant 3%, UV-9 ultra-violet absorber 2%, deca-BDE 2% mixing are made.
Mute drainage pipe of the present invention meets national standard after testing, and has the following advantages:
1), muting function excellence: absorb the energy of sound wave by highdensity special molecular structure material, muting function obviously is better than other pipelines, detects through national correlation department: conventional draining noise value can be low to moderate below 40 decibels;
2), superpower chemical resistance: pipe material can tolerate the fluid discharge of PH2-PH12;
3), excellent heat-resisting quantity: but continuous blow-down is not higher than 60 ℃ of hot water, instantaneous temperature at discharging condensate can reach 95 ℃, and the temperature at discharging condensate of PVC-U can not be above 40 ℃;
4), favorable shock resistance: the quiet gutter of the present invention has superior toughness, can not produce the crack when being subjected to superpower impact, even tubing is flattened, cracking also can not occur, from and also guarantee that tubing can be because of not being subjected to impacting the damage that causes.
5), advanced flexible connecting method: easy accessibility and not limited by installation environment, reduce installation cost.Watertightness and self-tuning performance are good, need not use expansion coupling, and sound was to next pipe fitting transmission when the saving pipe fitting was avoided water impact simultaneously;
6), speed of application is fast: piping erection, dismounting and maintenance are very convenient, can satisfy the rapid construction demand, help the Installation unit reduction of erection time;
7), long service life: normal use can reach more than 50 years, and need not regular maintenance;
8), environmental protection: pipeline uses nontoxic acrylic resin to be raw material, does not need to use bonding agent during connection, and sustainable 15 years of the bonding agent toxicity that PVC-U uses, thereby water quality is not formed secondary pollution.Have lightweight, advantage such as nontoxic, fire-retardant, ageing-resistant.
Heat resistance of the present invention is very good, chemical resistance, low temperature resistant, shock resistance, creep resistant, long-life, high strength, advantage such as counter-bending, corrosion-resistant and nontoxic, as a kind of novel environment friendly product, can all recycle and reuse, noise reduction is obvious, will reduce 20dB than common plastics tube, than the low 10dB of cast iron pipe, can long-term work under 60 ℃ high temperature, reach 50 years application life.

Claims (4)

1. quiet gutter, it is characterized in that, the multilayer composite of making by polypropylene material internal layer, intermediate filler layer and polypropylene material skin, inner, middle and outer layer thickness ratio is 1: 5: 1, polypropylene material internal layer and polypropylene material skin are all by by weight: trackless COPP 17-87%, filler 11-80%, Masterbatch 0.5-3%, antioxidant 0.5-3%, ultra-violet absorber 0.5-2%, fire retardant 0.1-2%, and total amount 100% mixing is made; Said intermediate filler layer and filler all are the quiet pipe as special material of polypropylene; Said Masterbatch is the Masterbatch with vector resin; Said antioxidant is a kind of of the HP1 of antioxidant GA-80, Ciba and CF one 120 B B-complex E antioxidant; Said ultra-violet absorber is a kind of of UV-531 ultra-violet absorber, UV-P ultra-violet absorber, UV-9 ultra-violet absorber; Said fire retardant is a kind of of hexabromo ring hexadecane, three (2, the 3-dibromopropyl) fulminuric acid fat, tetrabromobisphenol A, deca-BDE, PHT4.
2. quiet gutter according to claim 1, it is characterized in that, making inner, middle and outer layer thickness ratio by polypropylene material internal layer, intermediate filler layer and polypropylene material skin is 1: 5: 1 compound quiet gutter, and polypropylene material internal layer and polypropylene material skin are all by by weight: trackless COPP 80%, filler 17%, Masterbatch 1.2%, antioxidant GA-80 0.8%, UV-531 ultra-violet absorber 0.7%, hexabromo ring hexadecane 0.3% mixing are made.
3. quiet gutter according to claim 1, it is characterized in that, making inner, middle and outer layer thickness ratio by polypropylene material internal layer, intermediate filler layer and polypropylene material skin is 1: 5: 1 compound quiet gutter, and polypropylene material internal layer and polypropylene material skin are all by by weight: the HP1 2% of trackless COPP 52%, filler 42%, Masterbatch 2%, Ciba, UV-P ultra-violet absorber 1.5%, tetrabromobisphenol A 0.5% mixing are made.
4. quiet gutter according to claim 1, it is characterized in that, making inner, middle and outer layer thickness ratio by polypropylene material internal layer, intermediate filler layer and polypropylene material skin is 1: 5: 1 compound quiet gutter, and polypropylene material internal layer and polypropylene material skin are all by by weight: trackless COPP 20%, filler 70%, Masterbatch 3%, CF one 120 B B-complex E antioxidant 3%, UV-9 ultra-violet absorber 2%, deca-BDE 2% mixing are made.
CN2010105179217A 2010-10-25 2010-10-25 Mute drainage pipe Active CN102002970B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105179217A CN102002970B (en) 2010-10-25 2010-10-25 Mute drainage pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010105179217A CN102002970B (en) 2010-10-25 2010-10-25 Mute drainage pipe

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CN102002970B CN102002970B (en) 2011-08-17

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336966A (en) * 2011-08-17 2012-02-01 安徽广德金鹏科技发展有限公司 Noise-damping pipe
CN102345312A (en) * 2011-07-15 2012-02-08 康泰塑胶科技集团有限公司 Mute water discharging pipe
CN102953411A (en) * 2012-11-15 2013-03-06 苏州金螳螂建筑装饰股份有限公司 Socket-connecting-type silent drain pipe
CN102966801A (en) * 2012-11-02 2013-03-13 宏岳塑胶集团有限公司 Method for preparing high-strength heat-resistant and cold-resistant modified polypropylene pipe
CN103030938A (en) * 2012-12-28 2013-04-10 江苏百安居管业有限公司 PET drainage pipe fitting and manufacturing method thereof
CN103912737A (en) * 2014-04-11 2014-07-09 天津中财型材有限责任公司 Ultra-silence pipe and manufacturing method thereof
CN104086853A (en) * 2014-05-29 2014-10-08 安徽海纳川塑业科技有限公司 Noise-reducing muted drainpipe
CN107383588A (en) * 2017-06-26 2017-11-24 钟建华 Aging-proof plastic pipe
CN108192221A (en) * 2017-12-29 2018-06-22 河南中泽新材料股份有限公司 Flame-resistant high-temperature-resistant reinforced polypropylene mute drainage pipe and its application
CN114658927A (en) * 2022-03-31 2022-06-24 湖北大洋塑胶有限公司 Polypropylene drainage riser

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1424470A (en) * 2001-12-14 2003-06-18 北新建材(集团)有限公司 Low-noise water drain pipe
JP2003241763A (en) * 2002-02-18 2003-08-29 Sekisui Chem Co Ltd Soundproof device for conduit

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1424470A (en) * 2001-12-14 2003-06-18 北新建材(集团)有限公司 Low-noise water drain pipe
JP2003241763A (en) * 2002-02-18 2003-08-29 Sekisui Chem Co Ltd Soundproof device for conduit

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102345312A (en) * 2011-07-15 2012-02-08 康泰塑胶科技集团有限公司 Mute water discharging pipe
CN102345312B (en) * 2011-07-15 2014-06-25 康泰塑胶科技集团有限公司 Mute water discharging pipe
CN102336966A (en) * 2011-08-17 2012-02-01 安徽广德金鹏科技发展有限公司 Noise-damping pipe
CN102966801A (en) * 2012-11-02 2013-03-13 宏岳塑胶集团有限公司 Method for preparing high-strength heat-resistant and cold-resistant modified polypropylene pipe
CN102966801B (en) * 2012-11-02 2015-09-30 宏岳塑胶集团有限公司 A kind of high strength heat resistant resists cold the preparation method of modified polypropylene pipes
CN102953411A (en) * 2012-11-15 2013-03-06 苏州金螳螂建筑装饰股份有限公司 Socket-connecting-type silent drain pipe
CN103030938A (en) * 2012-12-28 2013-04-10 江苏百安居管业有限公司 PET drainage pipe fitting and manufacturing method thereof
CN103912737A (en) * 2014-04-11 2014-07-09 天津中财型材有限责任公司 Ultra-silence pipe and manufacturing method thereof
CN104086853A (en) * 2014-05-29 2014-10-08 安徽海纳川塑业科技有限公司 Noise-reducing muted drainpipe
CN107383588A (en) * 2017-06-26 2017-11-24 钟建华 Aging-proof plastic pipe
CN108192221A (en) * 2017-12-29 2018-06-22 河南中泽新材料股份有限公司 Flame-resistant high-temperature-resistant reinforced polypropylene mute drainage pipe and its application
CN114658927A (en) * 2022-03-31 2022-06-24 湖北大洋塑胶有限公司 Polypropylene drainage riser

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: ANHUI KANGJIA PLASTIC BUILDING MATERIAL Co.,Ltd.

Assignor: HENAN KANGTAI PLASTIC TECHNOLOGY Co.,Ltd.

Contract record no.: 2011340000435

Denomination of invention: Silent drain pipe

Granted publication date: 20110817

License type: Exclusive License

Open date: 20110406

Record date: 20111124

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 451150 northeast corner of the east section of the people's road and the Shenzhou Road intersection in Xinzheng, Henan

Patentee after: HENAN KANGXIANG PLASTIC INDUSTRY SCIENCE & TECHNOLOGY Co.,Ltd.

Address before: 451150 northeast corner of the east section of the people's road and the Shenzhou Road intersection in Xinzheng, Henan

Patentee before: HENAN KANGTAI PLASTIC TECHNOLOGY Co.,Ltd.

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 451100 northeast corner of the intersection of East Renmin Road and Shenzhou Road, Xinzheng City, Zhengzhou City, Henan Province

Patentee after: Kangtai Plastic Technology Group (Zhengzhou) Co.,Ltd.

Address before: 451100 northeast corner of the intersection of East Renmin Road and Shenzhou Road, Xinzheng City, Zhengzhou City, Henan Province

Patentee before: Zhengzhou Kangtai Plastic Technology Co.,Ltd.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 451100 northeast corner of the intersection of East Renmin Road and Shenzhou Road, Xinzheng City, Zhengzhou City, Henan Province

Patentee after: Zhengzhou Kangtai Plastic Technology Co.,Ltd.

Address before: 451150 northeast corner of Renmin Road, eastern section of Renmin Road, Henan, Xinzheng

Patentee before: HENAN KANGXIANG PLASTIC INDUSTRY SCIENCE & TECHNOLOGY Co.,Ltd.