CN102002796A - Dual-shuttle circular loom for soft hoses - Google Patents
Dual-shuttle circular loom for soft hoses Download PDFInfo
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- CN102002796A CN102002796A CN2009101700594A CN200910170059A CN102002796A CN 102002796 A CN102002796 A CN 102002796A CN 2009101700594 A CN2009101700594 A CN 2009101700594A CN 200910170059 A CN200910170059 A CN 200910170059A CN 102002796 A CN102002796 A CN 102002796A
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Abstract
The invention relates to a dual-shuttle circular loom suitable for producing fire hoses, agricultural irrigation hoses and hoses for other liquid, which belongs to the field of weaving and processing machinery of chemical fibers and cotton fibers. The dual-shuttle circular loom comprises thread guiding wheels, rotating shuttles, weaving rings, a big bevel gear, a dual-shuttle base, an upper operation panel, a frame, a yarn-breaking automatic stop device, a small helical gear, gears, a dynamic braking device, a motor, a bottom plate, a center pillar, a drafting device and an electric control device, wherein the complete loom is arranged on the bottom plate, the frame is arranged on the complete loom, the center pillar is fixed in the center of the bottom plate, the weaving rings are fixed at the top end of the center pillar, the bevel gear is fixed on the center pillar, a big helical gear is fixed at the lower end of a bearing bush of the dual-shuttle base, and the dual-shuttle base is fixed at the upper end of the bearing bush of the dual-shuttle base, and the dynamic braking device is arranged on the motor. The dual-shuttle circular loom has the advantages of excellent performance, high weaving speed, aesthetic fabric, reliable braking, safe and reliable control system, high efficiency as well as clean and tidy working atmosphere.
Description
Technical field
The present invention relates to a kind of braiding processing equipment field that is used for various chemical fibres, cotton fibre and blend fibre, relate in particular to the two shuttle circular looms of soft band of a kind of suitable production fire hose, agricultural irrigation water band and other liquid.
Background technology
Domestic circular loom generally adopts single shuttle mechanism at present, pumps, and is simple in structure, loom speed is slow, and the water band output of general requirements only is 5 meters/hour, and needs the special messenger to wait for, a people can only see a loom, work efficiency is very low, and its mode of braking adopts electromagnetic braking, poor reliability, cause burning of running part easily, simultaneously, it does not possess the self-stopping function of broken yarn, thereby fabric is smooth inadequately, attractive in appearance, quality is also very unstable.
Summary of the invention
At the defective of prior art, the object of the present invention is to provide and a kind ofly knit that speed is fast, fabric is smooth attractive in appearance, efficient height, braking are simple and reliable, can automatic stopping during broken yarn, the two shuttle circular looms of soft band of motor frequency conversion control.
To achieve these goals; the technical solution adopted in the present invention is: the two shuttle circular looms of a kind of soft band, it by guide roller 1, rotary shuttle body 2, knit ring 3, large bevel gear 4, two shuttle seat 5, go up guidance panel 6, frame 7, two shuttle seat bearing insert 8, large helical gear 9, broken yarn automatic stop arrangement 10, bevel pinion 11, gear 12, gear 13, dynamic braking 14, motor 15, base plate 16, middle standing pillar 17, drafting system 18, gear Z17 and electric control gear and form.Whole machine installation is on base plate 16, and organic frame 7 on it, and base plate central authorities are fixed with a middle standing pillar 17, knits the top that ring 3 is fixed in middle standing pillar.Large bevel gear 4 is fixed on the middle standing pillar, two shuttle seat bearing inserts 8 are equipped with at the middle part of middle standing pillar, the lower end of two shuttle seat bearing inserts is fixed with large helical gear 9, the upper end is fixed with two shuttle seats 5, motor 15 is provided with dynamic braking device 14, the kinetic force of motor cross gear 13 on the output shaft pass in the middle of gear 12 and coaxial bevel pinion (30 tooth) on the drive disk assembly, bevel pinion 11 by with two shuttle seat bearing inserts on the engagement of large helical gear, thereby finish the transmission of power.
Described rotary shuttle body is an arcuate structure, forward and backward roller free to rotate is housed on it, upper and lower and the lateral surface of shuttle body also is equipped with guide wheel free to rotate, and weft yarn tube, weft yarn hook, the weft yarn hook links by adjustable adjustment screw rod and rotary shuttle body, weave the soft band of different bores, change corresponding weft yarn hook center and knit the ring center and overlap.Dual rotary shuttle body freely is positioned on two shuttle seats 5, and two shuttle seats rotate with two shuttle seat bearing inserts, and the rotary shuttle body rotates with two shuttle seats and be close to the guide roller inner ring by preceding, front and rear rolling wheel contact.
Described broken yarn automatic stop arrangement 10 is made up of upper plate, lower plate, carbine.
Upper plate and lower plate are all aluminium sheet, are fixed on the frame, and spring one end of carbine hangs on the upper plate, and the other end is fixed on the spring coupler body, and during work, yarn, the unsettled disengaging lower plate in lower end are hooked in the carbine upper end.
Drafting system mainly comprises one group of reduction gearing, one group of drawing-off running roller, manual operation system and travelling gear Z17.
Involving of soft band is by the engagement of travelling gear Z17 (44 tooth) with large helical gear, motion is passed to worm shaft 1, change-speed gearing Z1 on the worm shaft 2 and the engagement of the worm gear Z2 on the worm-wheel shaft 2, engagement by the change-speed gearing Z4 on change-speed gearing Z3 on the axle 2 and the axle 3 passes to axle 3 to motion, gear Z5 (24 tooth) on the axle 3 is by the tooth Z6 (24 tooth) on the jackshaft 4, the engagement of gear Z8 and gear Z9 (48 tooth) drives running roller I and rotates.Simultaneously, gear Z8 meshes with gear Z10 (48 tooth) again, drives the running roller II rotation coaxial with gear Z10, the engagement of gear Z10 and gear Z11 (48 tooth), the rotation of band running roller III.The gear Z12 (17 tooth) and gear Z13 (17 tooth) engagement coaxial with gear 11 drive the running roller IV rotation coaxial with gear Z13.Reach the deceleration of respectively organizing gear by worm gear, worm screw, to reach the speed that suitable drawing-off goes out fabric.The soft band that braiding is come out can come out from knitting in the ring drawing-off vertically by this device, through running roller I and running roller II relatively rotate with soft band lead into, turning to the drawing-off of soft band along continuous straight runs is come out complete drafting process by running roller III and running roller IV.
By changing gear train change-speed gearing Z3, change-speed gearing Z4, unclamp screw, rotate pivoted arm 6, make change-speed gearing Z3, change-speed gearing Z4 throw off promptly replaceable gear train.
Manual operation system comprises three bevel gear Z14, Z15, Z16, last clutch 9, following clutch 7, fork 8, control stick 10, manually axle 11.
Throw off upper and lower clutch, rotate hand wheel shaft, bevel gear Z14, Z15 engagement, the engagement of throwing off change-speed gearing Z3, Z4, bevel gear Z15 and bevel gear Z16 are by rotating hand wheel shaft.
Electrical apparatus control system of the present invention adopts advanced frequency conversion control technique, mainly comprises the crawl control of motor, the continuous running control of motor, the parking control of motor, the control of broken yarn automatic stopping, frequency converter timing control.
The invention has the beneficial effects as follows: advanced technology, excellent performance, braiding speed is fast, be more than 6 times of ordinary loom, fabric is smooth, attractive in appearance, dynamic braking, and braking is simple, reliable, rotating part is not easy to wear, control system safety, reliable, the efficient height, its moving component adopts enclosed construction, the profit oil, the oil leakage phenomenon that do not have loom, whole working environment is clean, clean and tidy.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a drafting system vertical structure schematic diagram of the present invention.
Fig. 3 is a drafting system device horizontal profile structure schematic diagram of the present invention.
Fig. 4 is an electrical schematic of the present invention.
The specific embodiment
As shown in the figure; the two shuttle circular looms of a kind of soft band, it by guide roller 1, rotary shuttle body 2, knit ring 3, large bevel gear 4, two shuttle seat 5, go up guidance panel 6, frame 7, two shuttle seat bearing insert 8, large helical gear 9, broken yarn automatic stop arrangement 10, bevel pinion 11, gear 12, gear 13, dynamic braking 14, motor 15, base plate 16, middle standing pillar 17, drafting system 18, gear Z17 and electric control gear and form.Whole machine installation is on base plate 16, and organic frame 7 on it, plays support complete machine and the usefulness that is connected each several part, and base plate central authorities are fixed with a middle standing pillar 17, knits the top that ring 3 is fixed in middle standing pillar.Large bevel gear 4 is fixed on the middle standing pillar, two shuttle seat bearing inserts 8 are equipped with at the middle part of middle standing pillar, the lower end of two shuttle seat bearing inserts is fixed with large helical gear 9, and the upper end is fixed with two shuttle seats 5, and two shuttle seats can drive two shuttle seat bearing inserts and overlap rotation with two shuttle seat pads by large helical gear.Motor 15 is provided with dynamic braking device 14, can realize unlatching, the closure of complete machine.The kinetic force of motor cross gear 13 on the output shaft pass in the middle of gear 12 and coaxial bevel pinion (30 tooth) on the drive disk assembly, bevel pinion 11 by with two shuttle seat bearing inserts on the engagement of large helical gear, thereby finish the transmission of power.The rotary shuttle body is an arcuate structure, forward and backward roller free to rotate is housed on it, upper and lower and the lateral surface of shuttle body also is equipped with guide wheel free to rotate, and weft yarn tube, weft yarn hook, the weft yarn hook links by adjustable adjustment screw rod and rotary shuttle body, weave the soft band of different bores, change corresponding weft yarn hook center and knit the ring center and overlap.Dual rotary shuttle body freely is positioned on two shuttle seats 5, and two shuttle seats rotate with two shuttle seat bearing inserts, and the rotary shuttle body rotates with two shuttle seats and be close to the guide roller inner ring by preceding, front and rear rolling wheel contact.On two shuttle seats cone pinion is housed, nibble with fixing large bevel gear 4 and, because the rotation of two shuttle seats is rotated on large bevel gear thereby drive cone pinion, make each roller rotation on two shuttle seats.The separated time wheel that can rotate freely is housed on two shuttle seats, and the separated time wheel is close to the inner ring of guide roller at a slant.Because the rotation of two shuttle seats, driving the separated time crop rotation rotates relatively, dual rotary shuttle body contacts and rotates with two shuttle seats by the roller of roller on two shuttle seats, thereby, guide roller, separated time wheel, dual rotary shuttle body are finished the staggered action that separates, wears weft yarn of warp thread jointly, thereby realize high speed braiding process.To knit rotation fast because the shuttle body is worn, and whether naked eyes are difficult to see clearly weft yarn tube yarn and knit to the greatest extent, and a people manages multimachine, is not easy to find that the weft yarn tube does not have yarn, and this machine is equipped with the weft yarn tube does not have the yarn dynamic braking device, in case the weft yarn tube does not have yarn, quits work immediately.Broken yarn automatic stop arrangement 10 is made up of upper plate, lower plate, carbine.Upper plate and lower plate are all aluminium sheet, are fixed on the frame, and spring one end of carbine hangs on the upper plate, and the other end is fixed on the spring coupler body, and during work, yarn, the unsettled disengaging lower plate in lower end are hooked in the carbine upper end.When the broken yarn line took place, carbine fell, and contacted with lower plate, corresponding down circuitry, and motor braking, machine quits work immediately.Drafting system is seen accompanying drawing 2, mainly comprises one group of reduction gearing, one group of drawing-off running roller, manual operation system and travelling gear Z17.Involving of soft band is by the engagement of travelling gear Z17 (44 tooth) with large helical gear, motion is passed to worm shaft 1, change-speed gearing Z1 on the worm shaft 2 and the engagement of the worm gear Z2 on the worm-wheel shaft 2, engagement by the change-speed gearing Z4 on change-speed gearing Z3 on the axle 2 and the axle 3 passes to axle 3 to motion, gear Z5 (24 tooth) on the axle 3 is by the tooth Z6 (24 tooth) on the jackshaft 4, the engagement of gear Z8 and gear Z9 (48 tooth) drives running roller I and rotates.Simultaneously, gear Z8 meshes with gear Z10 (48 tooth) again, drives the running roller II rotation coaxial with gear Z10, the engagement of gear Z10 and gear Z11 (48 tooth), the rotation of band running roller III.The gear Z12 (17 tooth) and gear Z13 (17 tooth) engagement coaxial with gear 11 drive the running roller IV rotation coaxial with gear Z13.Reach the deceleration of respectively organizing gear by worm gear, worm screw, to reach the speed that suitable drawing-off goes out fabric.The soft band that braiding is come out can come out from knitting in the ring drawing-off vertically by this device, through running roller I and running roller II relatively rotate with soft band lead into, turning to the drawing-off of soft band along continuous straight runs is come out complete drafting process by running roller III and running roller IV.By changing gear train change-speed gearing Z3, change-speed gearing Z4, adjust gearratio, thereby obtain different draft speeds, to weave the soft band of different bores.Unclamp screw, rotate pivoted arm 6, make change-speed gearing Z3, change-speed gearing Z4 throw off promptly replaceable gear train.Manual operation system comprises three bevel gear Z14, Z15, Z16, last clutch 9, following clutch 7, fork 8, control stick 10, manually axle 11.Control stick 10 connects with fork 8 by link mechanism, and bevel gear Z15 is fixed on the hand wheel shaft 11, and following clutch 7, bevel gear Z14 multi pack are on worm shaft, and last clutch 9, bevel gear Z16 are connected on the axle of gear Z17.When having a power failure or breaking down, can promote control stick 10, fork 8 is broken away from go up clutch 9, last clutch combines with following clutch, the rotation manual axle can drive the worm shaft rotation again, and to drive each component movement of drafting system, bevel gear Z15 can mesh with bevel gear Z16 simultaneously, thereby drive the large helical gear transmission, and then drive the rotation of two shuttle seats.Throw off upper and lower clutch, rotate hand wheel shaft, bevel gear Z14, Z15 engagement may be crossed the rotation hand wheel shaft, to drive each component movement of drafting system, regulates the degree of loosening, tighten of warp thread.The engagement of throwing off change-speed gearing Z3, Z4, bevel gear Z15 and bevel gear Z16 by rotating hand wheel shaft, can drive two shuttle seats by large helical gear and rotate, and make dual rotary shuttle body be in the position that is fit to operation.
Claims (5)
1. two shuttle circular looms of a soft band; it is by guide roller; the rotary shuttle body; knit ring; large bevel gear; two shuttle seats; last guidance panel; frame; two shuttle seat bearing inserts; large helical gear; the broken yarn automatic stop arrangement; bevel pinion; gear; gear; dynamic braking; motor; base plate; middle standing pillar; drafting system; gear and electric control gear are formed; it is characterized in that whole machine installation is on base plate; organic frame on it; base plate central authorities are fixed with a middle standing pillar; knit and encircle the top of being fixed in middle standing pillar; large bevel gear is fixed on the middle standing pillar; two shuttle seat bearing inserts are equipped with at the middle part of middle standing pillar; the lower end of two shuttle seat bearing inserts is fixed with large helical gear; the upper end is fixed with two shuttle seats, and motor is provided with the dynamic braking device.
2. the two shuttle circular looms of a kind of soft band according to claim 1 is characterized in that described rotary shuttle body is an arcuate structure, and forward and backward roller free to rotate is housed on it, and the upper and lower and lateral surface of shuttle body also is equipped with guide wheel free to rotate.
3. the two shuttle circular looms of a kind of soft band according to claim 1; it is characterized in that described broken yarn automatic stop arrangement is made up of upper plate, lower plate, carbine; upper plate and lower plate are all aluminium sheet; be fixed on the frame; spring one end of carbine hangs on the upper plate, and the other end is fixed on the spring coupler body.
4. the two shuttle circular looms of a kind of soft band according to claim 1 is characterized in that described soft drafting system mainly comprises one group of reduction gearing, one group of drawing-off running roller, manual operation system and driving cog.
5. the two shuttle circular looms of a kind of soft band according to claim 1 is characterized in that described electrical apparatus control system comprises the crawl control of motor, the continuous running control of motor, the parking control of motor, the control of broken yarn automatic stopping, frequency converter timing control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101700594A CN102002796A (en) | 2009-09-02 | 2009-09-02 | Dual-shuttle circular loom for soft hoses |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101700594A CN102002796A (en) | 2009-09-02 | 2009-09-02 | Dual-shuttle circular loom for soft hoses |
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| CN102002796A true CN102002796A (en) | 2011-04-06 |
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| CN2009101700594A Pending CN102002796A (en) | 2009-09-02 | 2009-09-02 | Dual-shuttle circular loom for soft hoses |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978788A (en) * | 2012-12-25 | 2013-03-20 | 蔡宝祥 | Three-shuttle circular weaving machine for high pressure resistant large-caliber hose fabric |
| CN104652020A (en) * | 2013-11-20 | 2015-05-27 | 朱根山 | Shuttle operation rail mechanism for water-hose circular weaving machine |
| CN104674437A (en) * | 2013-12-01 | 2015-06-03 | 周海忠 | Circular loom adopting cycloidal pinwheel reducer as traction source |
| CN106521773A (en) * | 2015-09-11 | 2017-03-22 | 启东力欧机械设备制造有限公司 | Manufacturing method of distribution panels used for weaving two-layer hybrid soft tape |
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| JPS62289648A (en) * | 1986-06-02 | 1987-12-16 | 呉 深渭 | Circular loom |
| CN2308612Y (en) * | 1997-07-21 | 1999-02-24 | 湖南省华云机器厂 | Soft ribbon circular loom |
| CN1546769A (en) * | 2003-12-08 | 2004-11-17 | 湖南省华云机器厂 | Gluing circular loom |
| CN201053055Y (en) * | 2007-05-11 | 2008-04-30 | 韩维维 | Frequency conversion control flexible belt circular weaving machine |
| CN201121236Y (en) * | 2007-10-15 | 2008-09-24 | 长沙大圆精密机器制造有限公司 | Frequency conversion controlled miniature water belt circular weaving machine |
| KR100985576B1 (en) * | 2008-02-15 | 2010-10-05 | 김상운 | Circular loom |
-
2009
- 2009-09-02 CN CN2009101700594A patent/CN102002796A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62289648A (en) * | 1986-06-02 | 1987-12-16 | 呉 深渭 | Circular loom |
| CN2308612Y (en) * | 1997-07-21 | 1999-02-24 | 湖南省华云机器厂 | Soft ribbon circular loom |
| CN1546769A (en) * | 2003-12-08 | 2004-11-17 | 湖南省华云机器厂 | Gluing circular loom |
| CN201053055Y (en) * | 2007-05-11 | 2008-04-30 | 韩维维 | Frequency conversion control flexible belt circular weaving machine |
| CN201121236Y (en) * | 2007-10-15 | 2008-09-24 | 长沙大圆精密机器制造有限公司 | Frequency conversion controlled miniature water belt circular weaving machine |
| KR100985576B1 (en) * | 2008-02-15 | 2010-10-05 | 김상운 | Circular loom |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978788A (en) * | 2012-12-25 | 2013-03-20 | 蔡宝祥 | Three-shuttle circular weaving machine for high pressure resistant large-caliber hose fabric |
| CN102978788B (en) * | 2012-12-25 | 2014-12-03 | 蔡宝祥 | Three-shuttle circular weaving machine for high pressure resistant large-caliber hose fabric |
| CN104652020A (en) * | 2013-11-20 | 2015-05-27 | 朱根山 | Shuttle operation rail mechanism for water-hose circular weaving machine |
| CN104674437A (en) * | 2013-12-01 | 2015-06-03 | 周海忠 | Circular loom adopting cycloidal pinwheel reducer as traction source |
| CN106521773A (en) * | 2015-09-11 | 2017-03-22 | 启东力欧机械设备制造有限公司 | Manufacturing method of distribution panels used for weaving two-layer hybrid soft tape |
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Application publication date: 20110406 |