CN102000648A - Fully-automatic glass coating machine - Google Patents
Fully-automatic glass coating machine Download PDFInfo
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- CN102000648A CN102000648A CN 201010285677 CN201010285677A CN102000648A CN 102000648 A CN102000648 A CN 102000648A CN 201010285677 CN201010285677 CN 201010285677 CN 201010285677 A CN201010285677 A CN 201010285677A CN 102000648 A CN102000648 A CN 102000648A
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- frame
- brush
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- motor
- automatic glass
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Abstract
The invention relates to a fully-automatic glass coating machine, which belongs to the technical field of machinery. The fully-automatic glass coating machine comprises a mechanical part and a control part. The mechanical part adopts an adjustable machine frame which can be adjusted for satisfying different film coating needs. Two parallel sliding rails are fixed on the machine frame, and a brush can move smoothly along the sliding rails. Two step motors drive the bushes and control the movement of the brushes. The control part adopts a programmable logic controller (PLC) for controlling the step motors and adopts a touch screen for inputting a control signal. The operation of the motor can be controlled through the touch screen, and different operation parameters can be arranged for adapting to different actual needs. The machine can help an operator to control the film thickness and film uniformity, and the coating quality can be improved. Meanwhile, the fully-automatic glass coating machine is favorable for the promotion of thermal-insulation films and creation of low-carbon life, and has certain market prospect.
Description
Technical field
The present invention relates to a kind of full-automatic glass film applicator, belong to field of mechanical technique.
Background technology
The theme of current social development is a low-carbon (LC), in recent years along with the succeeding in developing of thermal isolation film, provides a kind of new means again for energy-conservation.The heat insulation hot coating that China develops can be used for fields such as vehicle glass, building.It is spread upon the on glass of window, can printing opacity, heat insulation, make the indoor effect cool in summer and warm in winter that reaches.It is on glass that yet it is difficult to be evenly coated in, and not only influences attractive in appearancely, more influenced heat insulation and effect printing opacity, causes waste.
At present, also there is not a kind of machine that is specially adapted for glass coating film on the market, except can be before glass dispatches from the factory to glass spray film, can only pass through artificial swabbing, the thickness of brush film, uniformity coefficient manually are difficult to hold, this has just caused the success rate of brush film not high, to often do over again, also just limit operating efficiency simultaneously, become the bottleneck that thermal isolation film is promoted.As seen, at present this situation and development trend, have stronger specific aim and practicality in conjunction with the full-automatic glass film applicator of designs such as Electromechanical Control technology.
Summary of the invention
The purpose of this patent is, by designing a kind of full-automatic glass film applicator, to solve the subject matter that exists in the artificial at present brush membrane process, as the uneven distribution of manual film coating.Design and develop out a kind of automation equipment that is applicable to common glass coating film.
The present invention adopts following technical scheme:
A kind of full-automatic glass film applicator comprises mechanical part and control section
Mechanical part mainly comprises frame (1), slide rail (3), brush (8); Described frame (1) is a rectangle frame, is made of four connecting rods, can adjust on one group of opposite side of rectangle frame by bolt and be fixed with two parallel sliding tracks (3), links to each other with frame by slide rail bearing (2); Beam (5) is fixed on two linear bearings (6), can be free to slide at slide rail upper edge rail; The kind of drive that the driving aspect adopts band and synchronous pulley (13) synchronously to cooperate is driven by two stepping first chances (9), with on band connection motor and the frame synchronously synchronous pulley (13); Synchronous pulley on the frame is fixed with synchronous pulley bearing (12) and frame; Stepper motor (9) is fixed on an end of frame by motor bearing (10), and the beam on the frame is connected with band synchronously by brace (11), can slide on slide rail under motor (9) drives; The special-purpose brush (8) of filming is contained in the top of beam by brush support (7) and brush brace (4), and the angle between brush and the beam is adjustable in certain limit (0～90 °);
Control section comprises PLC, stepper motor and touch-screen; Adopt PLC control step motor, use the touch-screen input control signal; PLC can control the operation of complete machine by touch screen, and the parameter of the speed of service and stroke is set; PLC is by the operation of output pulse signal control step motor, give PLC by touch-screen input operational factor (frequency and the number of PLC output pulse), PLC connects the driver of stepper motor, and then passes through the operation of PLC control step motor, the speed of pilot brush film and scope.
A kind of full-automatic glass film applicator can adapt to three kinds of different requirements of filming, that is: 1000 * 800mm, 1200 * 800mm, 500～800 * 800mm by adjusting frame.
The design of full-automatic glass film applicator has designed a kind of simple and practical automatic spray machine, can have stronger specific aim and practicality by adjusting the needs of filming that adapt to common glass.It can help the uniformity of the thickness and the film of the better controlling diaphragm of operating personnel, and then improves the quality of filming.The automatic spray machine also helps the popularization of thermal isolation film simultaneously, builds the low-carbon (LC) life, has certain market prospect.
Description of drawings
Fig. 1 is a full-automatic glass film applicator complete machine design diagram;
Fig. 2 is a full-automatic glass film applicator control system schematic diagram;
Fig. 3 is a part PLC programming ladder diagram;
Among the figure: 1. frame; 2. slide rail bearing; 3. slide rail; 4. brush brace; 5. beam; 6. linear bearing; 7. brush support; 8. brush; 9. stepper motor; 10. motor bearing; 11. be with brace synchronously; 12. synchronous pulley bearing; 13. synchronous pulley.
The specific embodiment
As shown in Figure 1, frame (1) is a rectangle frame, is made of four connecting rods.Can link to each other with frame by slide rail bearing (2) by being fixed with two parallel sliding tracks (3) on one group of opposite side adjusting the bolt rectangle frame.Beam (5) is fixed on two linear bearings (6), can be free to slide at slide rail upper edge rail.The kind of drive that the driving aspect adopts band and synchronous pulley (13) synchronously to cooperate is driven by two stepping first chances (9), with on band connection motor and the frame synchronously synchronous pulley (13).Synchronous pulley on the frame is fixed with synchronous pulley bearing (12) and frame; Stepper motor (9) is fixed on an end of frame by motor bearing (10).Beam on the frame is connected with synchronous band by brace (11), can slide on slide rail under motor (9) drives.The special-purpose brush (8) of filming is contained in the top of beam by brush support (7) and brush brace (4), and the angle between brush and the beam is adjustable in certain limit (0～90 °).
As shown in Figure 2, in the control section, PLC is by the operation of output pulse signal control step motor, and the subprogram of PLC as shown in Figure 3.By the touch-screen input operational factor: the speed of service of beam and travel parameters are given PLC, and PLC connects the driver of stepper motor, and then the operation by PLC control step motor, and the speed of pilot brush film and scope can be filmed brush uniformly, cover Zone Full.Can control complete machine with touch screen according to actual needs during work, adopt operation automatically or manually operation, finish the glass coating film action.Machine can be taken off after coating, prepare to film next time.For the same glass of standard, the amount of filming is bigger, through the adjustment of filming above-mentioned early stage, adjusts and can satisfy the same needs of filming in back several times, has improved the efficient of filming.
Claims (2)
1. a full-automatic glass film applicator comprises mechanical part and control section; It is characterized in that:
Mechanical part mainly comprises frame (1), slide rail (3), brush (8); Described frame (1) is a rectangle frame, is made of four connecting rods, can adjust on one group of opposite side of rectangle frame by bolt and be fixed with two parallel sliding tracks (3), links to each other with frame by slide rail bearing (2); Beam (5) is fixed on two linear bearings (6), can be free to slide at slide rail upper edge rail; The kind of drive that the driving aspect adopts band and synchronous pulley (13) synchronously to cooperate is driven by two stepping first chances (9), with on band connection motor and the frame synchronously synchronous pulley (13); Synchronous pulley on the frame is fixed with synchronous pulley bearing (12) and frame; Stepper motor (9) is fixed on an end of frame by motor bearing (10), and the beam on the frame is connected with band synchronously by brace (11), can slide on slide rail under motor (9) drives; The special-purpose brush (8) of filming is contained in the top of beam (5) by brush support (7) and brush brace (4), and the angle between brush (8) and the beam (5) is adjustable in certain limit (0～90 °);
Control section comprises PLC, stepper motor and touch-screen; By PLC output pulse signal control step motor, with the control signal of touch-screen input PLC; Touch screen can be controlled the operation of complete machine, gives PLC by touch-screen input operational factor (parameter of the speed of service and stroke), and PLC connects the driver of stepper motor, and then the operation of control step motor, the speed of pilot brush film and scope.
2. a full-automatic glass film applicator is characterized in that: can adapt to three kinds of different requirements of filming, that is: 1000 * 800mm, 1200 * 800mm, 500～800 * 800mm by adjusting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010285677 CN102000648A (en) | 2010-09-19 | 2010-09-19 | Fully-automatic glass coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010285677 CN102000648A (en) | 2010-09-19 | 2010-09-19 | Fully-automatic glass coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102000648A true CN102000648A (en) | 2011-04-06 |
Family
ID=43808500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010285677 Pending CN102000648A (en) | 2010-09-19 | 2010-09-19 | Fully-automatic glass coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102000648A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108379078A (en) * | 2018-04-09 | 2018-08-10 | 哈尔滨理工大学 | A kind of medicine film automatic spray mechanism |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2825128Y (en) * | 2005-06-22 | 2006-10-11 | 广州文景电子有限公司 | Automatic film applicator |
| CN2862119Y (en) * | 2005-12-27 | 2007-01-24 | 比亚迪股份有限公司 | Film coating machine |
| CN101342521A (en) * | 2008-01-23 | 2009-01-14 | 常明旺 | Novel film applicator |
| CN201908044U (en) * | 2010-09-19 | 2011-07-27 | 北京工业大学 | Full-automatic glass coating machine |
-
2010
- 2010-09-19 CN CN 201010285677 patent/CN102000648A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2825128Y (en) * | 2005-06-22 | 2006-10-11 | 广州文景电子有限公司 | Automatic film applicator |
| CN2862119Y (en) * | 2005-12-27 | 2007-01-24 | 比亚迪股份有限公司 | Film coating machine |
| CN101342521A (en) * | 2008-01-23 | 2009-01-14 | 常明旺 | Novel film applicator |
| CN201908044U (en) * | 2010-09-19 | 2011-07-27 | 北京工业大学 | Full-automatic glass coating machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108379078A (en) * | 2018-04-09 | 2018-08-10 | 哈尔滨理工大学 | A kind of medicine film automatic spray mechanism |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110406 |