CN101999584A - Mechanical processing method of instant box lunch - Google Patents
Mechanical processing method of instant box lunch Download PDFInfo
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- CN101999584A CN101999584A CN2010105222185A CN201010522218A CN101999584A CN 101999584 A CN101999584 A CN 101999584A CN 2010105222185 A CN2010105222185 A CN 2010105222185A CN 201010522218 A CN201010522218 A CN 201010522218A CN 101999584 A CN101999584 A CN 101999584A
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- box
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- lunch box
- lunch
- packed meal
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Abstract
The invention discloses a mechanical processing method of instant box lunch, comprising the following steps of: automatically finishing working procedures of feeding boxes, filling rice, injecting water and primarily sealing by using a box-rice package line; feeding the rice and water in the lunch box according to the proportion; reserving an air outlet at the sealing part of the box opening; manually orderly placing the partial sealed lunch boxes on a multilayer shelf trolley; then pushing the multilayer shelf trolley into a steam box, heating to a proper temperature and steaming for 35-45 minutes until the rice is cooked; secondarily sealing the lunch box by using a sealing machine after the lunch box leaves from the shelf and completely sealing the box opening; and feeding the completely-sealed lunch boxes into a cooling machine for quickly cooling and finally feeding the lunch box into a refrigeration house for storage. The rice prepared by the method of the invention has flavor taste and favorable mouthfeeling and is convenient for eating; and the invention can be applied to industrial production and has high efficiency.
Description
Technical field
The present invention relates to the technology of preparing of fast food, the instant packed meal processing method of especially a kind of mechanization.
Background technology
Along with progress of science and technology, the raising of people's living standard, people's life, work rhythm are also accelerated day by day, and fast food is also doted on by people day by day.What generally promote in the market is the fast food of package-type wheaten food class, influences stomach easily, even infect stomach trouble but instant Noodles battalion is often edible; Therefore the generation of instant meal is to meet needs of society.
At present also begin to occur the carrier pack formula fast food that some are made by rice, these instant-rices are exactly that the prior processed system of rice material is ripe, and are convenient to preserve through drying and dehydrating, when edible with an amount of hot-water soak, dry rice rehydration and become rice.Instant-rice in the market mainly is to adopt puffing technique and the rice material boiling is formed through dehydrating after ripe again, and the product endoplasm is loose, does not have fragrance, the mouthfeel of the rice that daily boiling goes out relatively poor after the rehydration.
Present instant packed meal all is to adopt manual manufacture, and people's frock rice is adorned water, utilized steamer to cook, and utilizes the glued membrane sealing then, do not adopt mechanized device to produce, so manual manufacture efficient is low, is not suitable for industrialization production.
Summary of the invention
The instant packed meal processing method of mechanization that rice meal flavor, the mouthfeel that the purpose of this invention is to provide a kind of production is good, instant, industrialization are produced.
For achieving the above object, the technical solution adopted in the present invention is:
The instant packed meal processing method of a kind of mechanization, the equipment that relates to comprises box rice packaging line, the go-cart of multilayer shelf, steam box, the sealing machine that seals entirely, cooler, described box rice packaging line comprises body, on body, be provided with conveyer belt, the top enclosed mechanism that is provided with the case structure that falls automatically, following meter mechanism, water injecting mechanism successively and partly seals of conveyer belt; It is characterized in that comprising following procedure of processing:
A) box under,
Lunch box is fallen on the box rice packaging line conveyer belt by the case structure that falls automatically of box rice packaging line, finishes down the box operation;
B) put rice,
Lunch box enters subsequent processing under the conveying of conveyer belt, put into lunch box by the rice that the following meter mechanism above the conveyer belt is quantitative, finishes and puts a meter operation;
C) water filling,
The deliver into subsequent processing of the lunch box of rice at conveyer belt is housed, quantitative water injected in the lunch box, finish the water filling operation by the water injecting mechanism above the conveyer belt;
D) lunch box seals for the first time,
The lunch box that rice and water are housed enters subsequent processing under the conveying of conveyer belt, lunch box is sealed with glued membrane by the enclosed mechanism above the conveyer belt, and the sealing part of lunch box leaves venthole, finishes the operation that lunch box seals for the first time;
E) lunch box is put on the shelf,
Manually the lunch box that part is sealed neatly is emitted in the go-cart of multilayer shelf, finishes the lunch box operation of putting on the shelf;
F) steamed rice,
The multilayer shelf go-cart that manually will be stacked with lunch box pushes in the steam box, is heated to proper temperature, the time of steaming be 35～45 minutes ripe to rice, complete steamed rice operation;
G) packed meal goes out frame,
With the packed meal of a last operation, whole multilayer shelf go-cart car load is released steam box, finishes packed meal and goes out the frame operation;
H) the packed meal secondary seals,
The packed meal that will go out frame is put the platform of sealing machine, and sealing machine carries out secondary to lunch box and seals, and seals fully sealing the venthole of reserving among the step D for the first time, finishes packed meal secondary sealing process;
I) cooling packed meal,
Sending the packed meal that seals entirely to cooler cools off rapidly.
Rice in the described steps A and water are by 1: 1 weight ratio lunch box of packing into.
Preferably, the temperature in the described step F is 95 ℃.
Preferably, the steamed rice time is 40 minutes in the described step F.
The instant rice that the present invention adopts above-mentioned processing method to make, only needing after the re-heat of employing micro-wave oven is edible, the problem of the fragrant flat taste of rice, mouthfeel difference after the rice rehydration has been avoided in heating again after need not soaking, and the rice meal flavor, the mouthfeel that adopt method of the present invention to make are good; Adopt box rice packaging line fall automatically box, put rice, water filling and carry out part and seal, advance in the steam box by multilayer shelf go-cart car load, the ripe back of meal car load is released, utilize sealing machine that the box mouth is sealed fully again, putting into freezer after the cooler cooling preserves, whole process adopts machining production, has formed industrialization production, the efficient height.
Description of drawings
Fig. 1 relates to equipment by the process sequence Pareto diagram for the present invention's processing;
Fig. 2 is a processing method schematic flow sheet of the present invention.
Among the figure: 1 box rice packaging line, 11 bodies, 12 conveyer belts, 13 case structures that fall automatically, 14 times rice mechanisms, 15 water injecting mechanism, 16 enclosed mechanisms, 2 multilayer shelf go-carts, 21 tips, 3 steam boxs, 4 sealing machines, 5 coolers, 6 lunch boxes.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail:
Shown in Figure 1, the instant packed meal processing method of mechanization of the present invention, the equipment that relates to comprises box rice packaging line 1, multilayer shelf go-cart 2, steam box 3, the sealing machine 4 that seals entirely, cooler 5, described box rice packaging line 1 comprises body 11, on body 11, be provided with conveyer belt 12, the top enclosed mechanism 16 that is provided with the case structure 13 that falls automatically, following meter mechanism 14, water injecting mechanism 15 successively and partly seals of conveyer belt 12; It comprises following procedure of processing:
A) box under,
B) put rice,
C) water filling,
The deliver into subsequent processing of the lunch box 6 of rice at conveyer belt 12 is housed, quantitative water injected in the lunch box 6, finish the water filling operation by the water injecting mechanism 15 above the conveyer belt 12;
D) lunch box seals for the first time,
The lunch box that rice and water are housed enters subsequent processing under the conveying of conveyer belt 12, by the enclosed mechanism 16 usefulness glued membranes above the conveyer belt 12 lunch box 6 is sealed, and the sealing part of lunch box leaves venthole, finishes the operation that lunch box seals for the first time;
E) lunch box is put on the shelf,
Manually the lunch box 6 that part is sealed neatly is emitted in the multilayer shelf go-cart 2, finishes the lunch box operation of putting on the shelf;
F) steamed rice,
The multilayer shelf go-cart 2 that manually will be stacked with lunch box 6 pushes in the steam box 3, is heated to proper temperature, the time of steaming be 35～45 minutes ripe to rice, complete steamed rice operation;
G) packed meal goes out frame,
With the packed meal of a last operation, whole multilayer shelf go-cart 2 car loads are released steam box 3, finish packed meal and go out the frame operation;
H) the packed meal secondary seals,
The packed meal that will go out frame is put the platform of sealing machine, and 4 pairs of lunch boxes of sealing machine carry out secondary and seal, and seals fully sealing the venthole of reserving among the step D for the first time, finishes packed meal secondary sealing process;
I) cooling packed meal,
Sending the packed meal that seals entirely to cooler 5 cools off rapidly.。
In this programme, lunch box is fallen on the box rice packaging line conveyer belt 12 by the case structure 11 that falls automatically of box rice packaging line 1 among the above-mentioned steps A, under conveyer belt 12 is carried, lunch box 6 is through the following meter mechanism 14 of box rice packaging line, following meter mechanism 14 is put into 6 li in lunch box with 125 rice that restrain, lunch box 6 moves under the conveying of conveyer belt 12 and arrives below the water injecting mechanism 15, water injecting mechanism 15 is added to 6 li in lunch box with 125 gram water, the ratio that makes the rice that adds in the lunch box 6 and water is 1: 1 a weight ratio, lunch box 6 arrives enclosed mechanism 16 under the drive of conveyer belt 12, packaging mechanism 16 usefulness glued membranes are sealed the box mouth of lunch box 6 fully.Manually the lunch box 6 that seals neatly is emitted in the multilayer shelf go-cart 2, the multilayer shelf go-cart 2 that will be placed with lunch box then pushes in the steam box 3, is heated to about 95 ℃ of temperature, steam 40 minutes ripe to rice, multilayer shelf go-cart 2 is shifted onto outside the steam box 3.Utilize then and seal 4 pairs of lunch box sealing lines and carry out secondary and seal, the box mouth is sealed fully.The lunch box 6 of sealing the box mouth is fully entered cooler 5 cool off rapidly, go into freezer at last and preserve.
The instant rice that the employing said method makes only needs can conveniently to eat after the re-heat of employing micro-wave oven, and very convenient, the salary gang that is particularly suitable for going to work is edible; The problem of the fragrant flat taste of rice, mouthfeel difference after the rice rehydration has been avoided in heating again after the rice that this method makes need not be soaked; The rice meal flavor, the mouthfeel that adopt method of the present invention to make are good; Adopt box rice packaging line 1 fall automatically box, put rice, water filling and carry out part and seal, advance in the steam box 3 by multilayer shelf go-cart 2 car loads, the ripe back of meal car load is released, utilize 4 pairs of box mouths of sealing machine to seal fully again, putting into freezer after cooler 5 coolings preserves, whole process adopts machining production, forms industrialization production, the efficient height.
Said method is an optimal way of the present invention, and its simple variation is all thought and dropped in protection scope of the present invention.
Claims (4)
1. instant packed meal processing method of mechanization, the equipment that relates to comprises box rice packaging line (1), multilayer shelf go-cart (2), steam box (3), the sealing machine (4) that seals entirely, cooler (5), described box rice packaging line (1) comprises body (11), on body (11), be provided with conveyer belt (12), the top enclosed mechanism (16) that is provided with the case structure (13) that falls automatically, following meter mechanism (14), water injecting mechanism (15) successively and partly seals of conveyer belt (12); It is characterized in that comprising following procedure of processing:
A) box under,
Lunch box (6) is fallen on the box rice packaging line conveyer belt (12) by the case structure that falls automatically (13) of box rice packaging line (1), finishes down the box operation;
B) put rice,
Lunch box (6) enters subsequent processing under the conveying of conveyer belt (12), put into lunch box (6) by the rice that the following meter mechanism (14) above the conveyer belt (12) is quantitative, finishes and puts a meter operation;
C) water filling,
The deliver into subsequent processing of the lunch box (6) of rice at conveyer belt (12) is housed, quantitative water injected in the lunch box (6), finish the water filling operation by the water injecting mechanism (15) above the conveyer belt (12);
D) lunch box seals for the first time,
The lunch box that rice and water are housed enters subsequent processing under the conveying of conveyer belt (12), lunch box (6) is sealed with glued membrane by the enclosed mechanism (16) above the conveyer belt (12), and the sealing part of lunch box leaves venthole, finishes the operation that lunch box seals for the first time;
E) lunch box is put on the shelf,
Manually the lunch box (6) that part is sealed neatly is emitted in the multilayer shelf go-cart (2), finishes the lunch box operation of putting on the shelf;
F) steamed rice,
The multilayer shelf go-cart (2) that manually will be stacked with lunch box (6) pushes in the steam box (3), is heated to proper temperature, the time of steaming be 35～45 minutes ripe to rice, complete steamed rice operation;
G) packed meal goes out frame,
With the packed meal of a last operation, whole multilayer shelf go-cart (2) car load is released steam box (3), finishes packed meal and goes out the frame operation;
H) the packed meal secondary seals,
The packed meal that will go out frame is put the platform of sealing machine, and sealing machine (4) carries out secondary to lunch box and seals, and seals fully sealing the venthole of reserving among the step D for the first time, finishes packed meal secondary sealing process;
I) cooling packed meal,
Sending the packed meal that seals entirely to cooler (5) cools off rapidly.
2. the instant packed meal processing method of mechanization according to claim 1 is characterized in that rice among described step B, the C and water are by 1: 1 weight ratio lunch box of packing into.
3. the instant packed meal processing method of mechanization according to claim 1 is characterized in that the temperature in the described step F is 95 ℃.
4. the instant packed meal processing method of mechanization according to claim 1 is characterized in that the steamed rice time is 40 minutes in the described step F.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2010105222185A CN101999584A (en) | 2010-10-26 | 2010-10-26 | Mechanical processing method of instant box lunch |
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| CN2010105222185A CN101999584A (en) | 2010-10-26 | 2010-10-26 | Mechanical processing method of instant box lunch |
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Cited By (6)
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|---|---|---|---|---|
| CN102669566A (en) * | 2012-04-25 | 2012-09-19 | 广州玺明机械有限公司 | Automatic rice producing line |
| CN105029222A (en) * | 2015-08-11 | 2015-11-11 | 广州玺明机械科技有限公司 | Vacuum adsorption purification-type automatic cold chain rice production line |
| CN106394976A (en) * | 2016-09-30 | 2017-02-15 | 遵义仙人岩种养殖有限公司 | Packaging method for fermented chili |
| CN106628813A (en) * | 2016-12-30 | 2017-05-10 | 广州玺明机械科技有限公司 | Multi-channel type cooling machine |
| CN106879922A (en) * | 2017-01-26 | 2017-06-23 | 浙江农林大学 | A kind of boiling rice production line and its production method |
| CN110236078A (en) * | 2019-06-28 | 2019-09-17 | 武汉新五心食品科技有限公司 | A kind of fast food processing technology |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102669566A (en) * | 2012-04-25 | 2012-09-19 | 广州玺明机械有限公司 | Automatic rice producing line |
| CN105029222A (en) * | 2015-08-11 | 2015-11-11 | 广州玺明机械科技有限公司 | Vacuum adsorption purification-type automatic cold chain rice production line |
| CN106394976A (en) * | 2016-09-30 | 2017-02-15 | 遵义仙人岩种养殖有限公司 | Packaging method for fermented chili |
| CN106628813A (en) * | 2016-12-30 | 2017-05-10 | 广州玺明机械科技有限公司 | Multi-channel type cooling machine |
| CN106879922A (en) * | 2017-01-26 | 2017-06-23 | 浙江农林大学 | A kind of boiling rice production line and its production method |
| CN106879922B (en) * | 2017-01-26 | 2023-09-15 | 浙江农林大学 | Rice cooking production line and production method thereof |
| CN110236078A (en) * | 2019-06-28 | 2019-09-17 | 武汉新五心食品科技有限公司 | A kind of fast food processing technology |
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Application publication date: 20110406 |