CN101992442A - Pneumatic hammer - Google Patents

Pneumatic hammer Download PDF

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Publication number
CN101992442A
CN101992442A CN 201010283423 CN201010283423A CN101992442A CN 101992442 A CN101992442 A CN 101992442A CN 201010283423 CN201010283423 CN 201010283423 CN 201010283423 A CN201010283423 A CN 201010283423A CN 101992442 A CN101992442 A CN 101992442A
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CN
China
Prior art keywords
chamber
cylinder
piston
air inlet
nail
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 201010283423
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Chinese (zh)
Inventor
温庆普
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU ZHUOSHI BUSINESS CONSULTATION CO Ltd
Original Assignee
SUZHOU ZHUOSHI BUSINESS CONSULTATION CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUZHOU ZHUOSHI BUSINESS CONSULTATION CO Ltd filed Critical SUZHOU ZHUOSHI BUSINESS CONSULTATION CO Ltd
Priority to CN 201010283423 priority Critical patent/CN101992442A/en
Publication of CN101992442A publication Critical patent/CN101992442A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a pneumatic hammer comprising an air supplying device, a cylinder, a piston, an airflow conversion valve, a piston resetting device and a striking device, wherein the piston for separating a first chamber and a second chamber is arranged in the cylinder; a piston rod hermetically penetrates through the second chamber and is connected with the striking device; an exhaust port C3 is arranged on the cylinder; an airtight damper for separating the first chamber and a third chamber is arranged in the cylinder, and is provided with the airflow conversion valve on the side of the third chamber; a movable valve block of the airflow conversion valve is driven to rotate around a rotating shaft by the pressure difference generated by alternate changes of pressure in the first chamber or the second chamber so as to alternately connect or disconnect the communication between the first chamber or the second chamber of the cylinder and the compressed air; and thus, the purpose of striking round nails can be achieved by driving the piston to reciprocate to drive the striking device connected with the piston rod to reciprocated under the condition with the compressed air. The invention provides a high-efficient and professional pneumatic hammer capable of automatically striking the round nails.

Description

A kind of pneumatic nail hammer
Technical field
The present invention relates to a kind of automatic beating unit of nail, the wire nail that particularly a kind of carpenter uses impacts erecting tools automatically.
Background technology
At present, the nail hammer on the market all is to rely on the manual mode that impacts to finish the process of nailing, and in operation process, operating personnel brandish the bottom that nail hammer impacts nail, and making nail embed needs fixing interior of articles, and this mode has been used limitation.At first, nail and need very big power just nail can be hammered into by nail hammer, labour intensity is big.Secondly, the mode that impacts by nail hammer is nailed and need be buttressed the medium position of nail with finger, in impacting process, in case deviation to some extent impacts finger easily, damages accident, and its security is lower.At last, even for professional carpenter personnel, if all need to follow closely large batch of nail every day, even the workman who is skilled in technique, guarantee at needs under the prerequisite of accuracy that per minute also is difficult to follow closely nail more than 20 by the manual mode that impacts, operating efficiency is also low.Therefore, in the prior art, also there be not a kind of can the realization to finish the power tool that nail impacts process by automatic mode.
Summary of the invention
The present invention is directed to the prior art deficiency, propose a kind of high efficiency, can finish the pneumatic nail hammer that nail impacts automatically.
For achieving the above object, the present invention adopts compressed air-driven, belongs to pneumatic tool.By feeder, cylinder, piston, air-flow switching valve, piston reset device, beating unit with first chamber, second chamber and the 3rd chamber; Feeder is made up of air inlet pipe 1, air inlet pipe 2, air inlet pipe 3 and air inlet switch; Be provided with the piston that is used to separate described first chamber and second chamber in the cylinder, second chamber that passes that piston rod is airtight is connected with beating unit, exhaust outlet C3 is set on cylinder, on second chamber of cylinder, air inlet C2 is set, be provided for separating the gas tight damper of first chamber and the 3rd chamber in the cylinder, the blow vent P2 of UNICOM's first chamber and second chamber is set on gas tight damper, blow vent P2 is provided with air inlet P via the airtight UNICOM of air inlet C2 on air inlet pipe 3 and cylinder second chamber at the top of the 3rd chamber; Air inlet pipe 1 taps into tracheae 2 through the air inlet switch, and with the airtight UNICOM of air inlet P that is arranged on cylinder the 3rd chamber roof, the direct UNICOM of blow vent P1 cylinder first chamber and the 3rd chamber.The present invention utilizes cooperating of air-flow switching valve and reciprocating motion of the pistons, switches the air inlet and the exhaust of cylinder first chamber and second chamber, the automatic reverse of realization piston.By the reciprocating motion of piston in cylinder, close and open exhaust outlet C3, thereby cause alternately changing of cylinder first chamber and second chamber pressure, alternately the air pressure that changes drives the rotation of air-flow switching valve spool, and then replace turn on and off the compressed air that enters first chamber and second chamber, realize the reciprocation cycle of piston in cylinder, the beating unit that links with piston rod also carries out reciprocal impacting, and circulation is finished wire nail is knocked installation automatically.
Further improvement of the present invention is, the air-flow switching valve is by valve block, rotating shaft, and sealing ring is formed also and is arranged in cylinder the 3rd chamber; Sealing ring embeds and is arranged in the U type groove of the 3rd chamber one side on the gas tight damper, and respectively around blow vent P1 and P2.At least A, B, three faces of C are set on the valve block, and can rotate around the axis.Valve block has two operating positions at least, when valve block turns to first operating position, and the B face and the sealing of fitting around the sealing ring of blow vent P2, when valve block turns to second operating position, the C face and the sealing of fitting around the sealing ring of blow vent P1.When valve block is subjected to promoting to turn to blow vent P2 one side from the air pressure of cylinder first chamber via blow vent P1, or when the starting up blows to the A face of valve block from the compressed air of feeder via air inlet P, close the UNICOM of blow vent P2 and the 3rd chamber, cut off compressed air and enter cylinder second chamber; Simultaneously, connect the UNICOM of the blow vent P1 and first chamber, valve block is subjected to the air pressure of cylinder second chamber to promote to shift to blow vent P1 one side, closes the UNICOM of blow vent P1 and the 3rd chamber, cut off compressed air and enter cylinder first chamber, the UNICOM that connects blow vent P2 and the 3rd chamber simultaneously.
Further improvement of the present invention is that also the exhaust outlet C3 on the cylinder is provided with near the end that needs piston stroke, to guarantee needed strike haul distance.
Of the present inventionly further change also to advance to be, when valve block is in second operating position, on valve block A face, be projected to the dropping on the A face of small part perpendicular to the cross section of air inlet P axis, and as much as possible away from rotating shaft, so that when machine startup, compressed air from air inlet P produces enough moments of torsion, reliably valve block is forwarded to first operating position.
Further improvement of the present invention is that also beating unit also is connected with and is used to make the automatically reset back-moving spring of described beating unit, and this spring drives the function of piston reset in addition, makes piston be returned to initial position after the shutdown.
Further improvement of the present invention also is, is provided with a nail clamper.The nail clamper comprise a ccontaining nail the nail containing cavity, be used to step up the clamping part of nail, the connecting portion that is connected with described pneumatic nail hammer.Along with pushing of nail, the nail clamper can slide along the cylinder-bore axis direction.
Further improvement of the present invention is that also feeder also is provided with and is used to be switched on or switched off compressed-air actuated air inlet switch.
Good effect of the present invention is:
1, adopts the open and close of feeder control nail hammer, utilize compressed air-driven to finish automatically wire nail is knocked installation, replace the manpower work;
2, improved efficient and the quality that wire nail knocks installation;
3, the automatic clip nail of nail clamper is easy to use, has solved not convenient property and safety issue in the traditional-handwork operation process;
4, utilize cooperating of air-flow switching valve and reciprocating motion of the pistons, switch the air inlet and the exhaust of cylinder first chamber and second chamber, the automatic reverse of realization piston, dependable performance, precision height.
Description of drawings
Fig. 1 is the pneumatic nail hammer structural representation of the present invention.
Among the figure:
1, feeder; 2, cylinder; 3, piston; 4, air-flow switching valve; 5, piston reset device; 6, beating unit; 7, back-moving spring; 8, nail clamper; 11, air inlet pipe 1; 12, air inlet pipe 2; 13, air inlet switch; 14, air inlet pipe 3; 21, first chamber; 22, second chamber; 23, the 3rd chamber; 24, gas tight damper; 26, air inlet C2; 27, exhaust outlet C3; 31, piston rod; 41, valve block; 42, rotating shaft; 43, sealing ring; 44, A face; 45, B face; 46, C face; 47, air inlet P; 48, blow vent P1; 49, blow vent P2.
The specific embodiment
Below preferred embodiment of the present invention is described in detail, thereby protection scope of the present invention is made more explicit defining so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that.
Referring to accompanying drawing 1, a kind of pneumatic nail hammer comprises feeder 1, has cylinder 2, piston 3, air-flow switching valve 4, piston reset device 5, the beating unit 6 of first chamber 21, second chamber 22 and the 3rd chamber 23.Feeder 1 is made up of air inlet pipe 1 (11), air inlet pipe 2 (12), air inlet pipe 3 (14) and air inlet switch 13.In cylinder, be provided with the piston 3 that is used to separate first chamber 21 and second chamber 22, piston rod 31 airtight second chambers 22 that pass of piston (3) are connected with beating unit 6, exhaust outlet C3 is set on cylinder 2, on second chamber 22 of cylinder 2, air inlet C2 (26) is set, the initial position of piston 3 is: piston 3 is isolated in second chamber, 22 1 sides with exhaust outlet C3, be provided for separating the gas tight damper 24 of first chamber 21 and the 3rd chamber 23 in the cylinder 2, the blow vent P2 of UNICOM's first chamber 21 and second chamber 22 is set on gas tight damper 24, blow vent P2 is provided with air inlet P via the airtight UNICOM of air inlet C2 (26) on air inlet pipe 3 (14) and cylinder second chamber at the top of the 3rd chamber; Air inlet pipe 1 (11) connects air inlet pipe 2 (12) through air inlet switch 13, and with the airtight UNICOM of air inlet P that is arranged on cylinder the 3rd chamber roof, the direct UNICOM of blow vent P1 cylinder first chamber 21 and the 3rd chamber 23.This example utilizes air-flow switching valve 4 and 3 reciprocating cooperations of piston, switches the air inlet and the exhaust of cylinder first chamber and second chamber, realizes the automatic reverse of piston 3.By the reciprocating motion of piston 3 in cylinder 2, close and open exhaust outlet C3, thereby cause alternately changing of cylinder first chamber and second chamber pressure, alternately the air pressure that changes drives 41 42 the rotations around the shaft of air-flow switching valve spool, and then replace turn on and off the compressed air that enters first chamber 21 and second chamber 22, realize the reciprocation cycle of piston 3 in cylinder 2, also carry out reciprocal impacting with the beating unit 6 of piston rod 31 interlocks, the installation of knocking to wire nail is finished in circulation automatically.
Air-flow switching valve 4 is by valve block 41, rotating shaft 42, and sealing ring 43 is formed also and is arranged in cylinder the 3rd chamber 23; Sealing ring 43 embeds and is arranged in the U type groove of the 3rd chamber 23 1 sides on the gas tight damper 24, and respectively around blow vent P1 and P2, A, B, three faces of C at least is set on the valve block 41, and can 42 rotate around the shaft, and valve block 41 has two operating positions at least; When valve block 41 turns to first operating position, the B face and the sealing of fitting around the sealing ring 43 of blow vent P2, when valve block 41 turns to second operating position, the C face and the sealing of fitting around the sealing ring 33 of blow vent P1; When valve block 41 is in second operating position, on valve block 41A face, be projected to the dropping on the A face of small part perpendicular to the cross section of air inlet P axis, and as much as possible away from rotating shaft 42, so that when machine startup, compressed air from air inlet P produces enough moments of torsion, reliably valve block is forwarded to first operating position.
When valve block 41 is subjected to promoting to turn to blow vent P2 one side from the air pressure of cylinder first chamber 21 via blow vent P1, or when the starting up, when blowing to the A face of valve block 41 via air inlet P from the compressed air of feeder 1, close the UNICOM of blow vent P2 and the 3rd chamber 23, cut off compressed air and enter cylinder second chamber 22, connect the UNICOM of the blow vent P1 and first chamber 21 simultaneously, from the compressed air of air inlet P through the 3rd chamber 23, enter first chamber 21 through blow vent P1, the piston 3 that promotion is in initial position moves to second chamber, 22 directions.
Exhaust outlet C 3 on the cylinder 2 is provided with near the end that needs piston 3 strokes, to guarantee the required stroke that impacts, because when the sealing surface that is positioned at first chamber, one side when piston is crossed exhaust outlet C3, first chamber 21 is communicated with atmosphere through exhaust outlet C3, cause the pressure in first chamber to reduce rapidly, at this moment, piston 3 impacts forward by inertia together with piston rod 31.
When piston 3 impacts forward by inertia together with piston rod 31, air in second chamber 22 is compressed, through air inlet C2 (26), air inlet pipe 3 (14), through blow vent P2, at this moment, valve block 41 is subjected to the air pressure of cylinder 2 second chambers 22 to promote to turn to blow vent P1 one side, close the UNICOM of blow vent P1 and the 3rd chamber 23, cut off compressed air and enter cylinder first chamber 21, the UNICOM that connects blow vent P2 and the 3rd chamber 23 simultaneously.At this moment, through the 3rd chamber 23, enter second chamber 22, promote piston and move to first chamber, 21 directions through blow vent P2 from the compressed air of air inlet P.When the sealing surface that is positioned at second chamber, one side when piston is crossed exhaust outlet C3, second chamber 22 is communicated with atmosphere through exhaust outlet C3, cause the pressure in second chamber to reduce rapidly, piston 3 leans on inertia when first chamber impacts together with piston rod 31, air in first chamber 21 is compressed, through blow vent P1, at this moment, valve block 41 is subjected to the air pressure of cylinder 2 first chambers 21 to promote to turn to blow vent P2 one side, close the UNICOM of blow vent P2 and the 3rd chamber 23, cut off compressed air and enter cylinder second chamber 22, the UNICOM that connects blow vent P2 and the 3rd chamber 23 simultaneously, beginning second working cycles of taking turns.
The air-flow switching valve cooperates with reciprocating motion of the pistons, switch the air inlet and the exhaust of cylinder first chamber and second chamber, realize the automatic reverse of piston, the reciprocating motion of piston in cylinder, close and open exhaust outlet C3, thereby cause alternately changing of cylinder first chamber and second chamber pressure, alternately the air pressure that changes drives the rotation of air-flow switching valve spool, and then replace turn on and off the compressed air that enters first chamber and second chamber, realize the reciprocation cycle of piston in cylinder.Also back and forth impact with the beating unit of piston rod interlock, circulation is finished wire nail is knocked installation automatically.Beating unit 6 also is connected with and is used to make beating unit 6 automatically reset back-moving springs 7.
The function of piston reset device is: make piston be returned to initial position after shutdown, promptly present embodiment adopts the back-moving spring of beating unit to make piston reset.Also can utilize other repositioning methods, realize the safety operation of nail hammer in conjunction with the piston reset device.As can utilize impact before wire nail touch by the moving piston rod of trying hard to recommend of nail object and make piston reset.
For ease of and safety operation, also be provided with a nail clamper 8.Nail clamper 8 comprise a ccontaining nail the nail containing cavity, be used to step up nail clamping part, be slidingly connected mutually with the connecting portion of pneumatic nail hammer.Nail clamper 8 can slide along the cylinder-bore axis direction, so that impact in the process at device, along with the shortening that does not hammer into part of nail, progressively slides to impacting opposite direction, makes tup can impact the top all the time among nail is tufted into object fully.
By above-mentioned embodiment, be not difficult to find out the present invention be a kind of efficient, can carry out the pneumatic nail hammer that nail is beaten automatically.
Above embodiment only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the people that is familiar with this technology understand content of the present invention and is implemented; can not limit protection scope of the present invention with this, all equivalences that spirit essence is done according to the present invention change or modification all is encompassed in protection scope of the present invention.

Claims (8)

1. pneumatic nail hammer is characterized in that: comprise feeder (1), have first chamber (21), cylinder (2), piston (3), air-flow switching valve (4), piston reset device (5), the beating unit (6) of second chamber (22) and the 3rd chamber (23); Described feeder (1) is made up of air inlet pipe 1 (11), air inlet pipe 2 (12), air inlet pipe 3 (14) and air inlet switch (13); Be provided with the piston (3) that is used to separate described first chamber (21) and second chamber (22) in the described cylinder (2); Described second chamber (22) that passes that the piston rod (31) of described piston (3) is airtight is connected with beating unit (6), and exhaust C3 (27) is set on cylinder (2), on second chamber (22) of cylinder (2) air inlet C2 (26) is set; Be provided for separating the gas tight damper (24) of described first chamber (21) and the 3rd chamber (23) in the described cylinder (2), the ventilation P2 of UNICOM's first chamber (21) and second chamber (22) is set on gas tight damper (24), blow vent P2 is provided with air inlet P via the airtight UNICOM of air inlet C2 (26) on air inlet pipe 3 (14) and cylinder second chamber at the top of the 3rd chamber; Air inlet pipe 1 (11) taps into tracheae 2 (12) through air inlet switch (13), and with the airtight UNICOM of air inlet P that is arranged on cylinder the 3rd chamber roof, the direct UNICOM of blow vent P1 cylinder first chamber (21) and the 3rd chamber (23).
2. pneumatic nail hammer according to claim 1 is characterized in that: described air-flow switching valve (4) is by valve block (41), rotating shaft (42), and sealing ring (43) is formed and is arranged in the 3rd chamber (23) of cylinder (2); Sealing ring (43) embeds and is arranged in the U type groove of last the 3rd chamber of gas tight damper (24) (23) one sides, and respectively around ventilation P1 and P2, at least A, B, three faces of C are set on the valve block (41), and rotate (42) around the shaft, valve block (41) has two operating positions at least; When valve block (41) turns to first operating position, the B face and the sealing of fitting around the sealing ring (43) of blow vent P2, when valve block (41) turns to second operating position, the C face and the sealing of fitting around the sealing ring (43) of ventilation P1.
3. pneumatic nail hammer according to claim 1 is characterized in that: the exhaust outlet C3 (27) on the described cylinder (2) is provided with near the end that needs piston (3) stroke.
4. pneumatic nail hammer according to claim 2, it is characterized in that: when described valve block (41) is in second operating position, on valve block (41) A face, be projected to the dropping on the A face of small part perpendicular to the cross section of air inlet P axis, and as much as possible away from rotating shaft (42).
5. pneumatic nail hammer according to claim 1 is characterized in that: described piston (3) has an initial position, and when piston (3) when being in initial position, exhaust outlet C3 (27) is isolated second chamber (22) one sides.
6. pneumatic nail hammer according to claim 1 is characterized in that: described beating unit (6) also is connected with and is used to make the automatically reset back-moving spring of described beating unit (6) (7).
7. pneumatic nail hammer according to claim 1 is characterized in that: described piston reset device (5) resets with the shared back-moving spring of beating unit (6) (7).
8. pneumatic nail hammer according to claim 1 is characterized in that: also be provided with a nail clamper (8); Described nail clamper (8) comprise a ccontaining nail the nail containing cavity, be used to step up the clamping part of nail, the connecting portion that is connected with described pneumatic nail hammer; Described nail clamper (8) can slide along described cylinder-bore axis direction.
CN 201010283423 2010-09-15 2010-09-15 Pneumatic hammer Pending CN101992442A (en)

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CN 201010283423 CN101992442A (en) 2010-09-15 2010-09-15 Pneumatic hammer

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CN 201010283423 CN101992442A (en) 2010-09-15 2010-09-15 Pneumatic hammer

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103029102A (en) * 2011-09-30 2013-04-10 日立工机株式会社 Driver
CN103552035A (en) * 2013-11-07 2014-02-05 罗建男 Pneumatic type nail gun
CN104339320A (en) * 2013-07-24 2015-02-11 北汽福田汽车股份有限公司 Pneumatic buckle gun
CN114294293A (en) * 2021-11-25 2022-04-08 嘉善边锋机械股份有限公司 Automatic reversing air cylinder with adjustable stroke

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2053137U (en) * 1989-06-13 1990-02-21 刘文辉 Pneumatic nailing machine
CN2150022Y (en) * 1993-02-02 1993-12-22 徐杰光 Safety pneumatic nail-striking gun
US6805272B1 (en) * 2003-08-06 2004-10-19 Yang Sen-Mu Pneumatic nail driver
WO2009082650A1 (en) * 2007-12-26 2009-07-02 Illinois Tool Works Inc. Pneumatic fastener driving tool

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2053137U (en) * 1989-06-13 1990-02-21 刘文辉 Pneumatic nailing machine
CN2150022Y (en) * 1993-02-02 1993-12-22 徐杰光 Safety pneumatic nail-striking gun
US6805272B1 (en) * 2003-08-06 2004-10-19 Yang Sen-Mu Pneumatic nail driver
WO2009082650A1 (en) * 2007-12-26 2009-07-02 Illinois Tool Works Inc. Pneumatic fastener driving tool

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103029102A (en) * 2011-09-30 2013-04-10 日立工机株式会社 Driver
CN103029102B (en) * 2011-09-30 2016-04-27 日立工机株式会社 Driver
CN104339320A (en) * 2013-07-24 2015-02-11 北汽福田汽车股份有限公司 Pneumatic buckle gun
CN104339320B (en) * 2013-07-24 2016-08-24 北汽福田汽车股份有限公司 Pneumatic type buckle rifle
CN103552035A (en) * 2013-11-07 2014-02-05 罗建男 Pneumatic type nail gun
CN103552035B (en) * 2013-11-07 2016-10-26 罗建男 A kind of Pneumatic type nail gun
CN114294293A (en) * 2021-11-25 2022-04-08 嘉善边锋机械股份有限公司 Automatic reversing air cylinder with adjustable stroke
CN114294293B (en) * 2021-11-25 2024-08-09 嘉善边锋机械股份有限公司 Stroke-adjustable automatic reversing cylinder

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Open date: 20110330