CN101989514A - Method for manufacturing relays and inducers by using ferro magnetic materials and paramagnetic materials - Google Patents

Abstract

The invention discloses a method for manufacturing relays and inducers by using ferro magnetic materials and paramagnetic materials, which comprises the following steps: connecting one end of each spring sheet with a contact; making coils by winding the ferro magnetic materials or paramagnetic materials on coil iron cores; and counting the turns of the coils which are manufactured by winding the ferro magnetic materials or paramagnetic materials on the coil iron cores according to the design capacities of the relays, wherein the used coil iron cores and coils are made of pure iron, nickel, iron-cobalt, iron-aluminum, iron-silicon, iron-carbon, iron-nickel-manganese, iron-nickel, iron-cobalt-nickel and iron-silicon-aluminum alloys, iron-rear earth alloy, or ferrite. Coils designed and manufactured by using the ferro magnetic materials and paramagnetic materials for various relays, inducers and electric appliances can save over 50 percent of electric energy, and the manufacturing cost of the coils is reduced by over 60 percent. The coils are widely used in industries of power systems, wireless and wired communication, home appliances, national defense and the like.

Description

Make the method for relay and inductor with ferrimagnet and paramagnetic material

Technical field

The present invention relates to the coil of relay, inductor and various electrical equipment, be specifically related to make the method for relay and inductor with ferrimagnet and paramagnetic material.

Background technology

The relay that uses in the existing worldwide, the coil of inductor and various electrical equipment is formed by iron core and copper coil; Existing copper material is the diamagnetism material, and the magnetic susceptibility of copper is χ _m=-4.9 * 30 ^-6By the various relays that copper material is made, the efficient of the coil of inductor and various electrical equipment is very low, therefore, all has the manufacturing cost height according to the coil of various relays, inductor and the various electrical equipment of prior art manufacturing, and efficient is low, and power consumption is high, defective.

Summary of the invention

The purpose of this invention is to provide a kind of low cost of manufacture, the efficient height, the low method with ferrimagnet and paramagnetic material manufacturing relay and inductor consumes energy.

In order to overcome the deficiencies in the prior art, technical scheme of the present invention is to solve like this: a kind of method with ferrimagnet and paramagnetic material manufacturing relay, undertaken by following step:

1), an end of a spring leaf connects a contact;

2), on iron-core coil, be wound with the coil that ferrimagnet or paramagnetic material are made;

3), the quantity that is wound with the coil that ferrimagnet or paramagnetic material make on iron-core coil is calculated the number of turn of coil according to the design capacity of relay;

4), selected iron-core coil, the material of coil is pure iron matter, nickel matter, ferrocobalt, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are a kind of of above-mentioned paramagnetic material, or use simultaneously more than two kinds or three kind.

A kind of method with ferrimagnet and paramagnetic material manufacturing inductor, undertaken by following step:

1), on iron-core coil, is wound with first coil that ferrimagnet or paramagnetic material are made;

2), on iron-core coil, be wound with second coil that ferrimagnet or paramagnetic material are made separately;

3), the number of turn quantity of first coil, second coil is calculated the number of turn of first coil, second coil according to the design capacity of inductor;

4), the material of selected iron-core coil, first coil, second coil is pure iron matter, nickel matter, ferrocobalt, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are a kind of of above-mentioned ferrimagnet and paramagnetic material, or use simultaneously more than two kinds or three kind.

The present invention compared with prior art, the various relays that manufacture and design with principle provided by the invention and ferrimagnet and paramagnetic material, but the coil saves energy of inductor and various electrical equipment more than 50%, manufacturing cost can reduce more than 60%.The copper material of China 90% relies on import, adopts material of the present invention, can reduce the quantity of import copper material, saves foreign exchange, is widely used in electric power system, radio and wired electricity, communication, household electrical appliances, industries such as national defence.

Description of drawings

Fig. 1 is a common relay structural representation of the present invention;

Fig. 2 is an inductor structure schematic diagram of the present invention;

Fig. 3 is a twin coil inductor structure schematic diagram;

Fig. 4 is a unicoil inductor structure schematic diagram.

Embodiment

Below in conjunction with accompanying drawing summary of the invention is described further:

Embodiment 1

Shown in Figure 1, a kind ofly make the method for rectilinear relay with ferrimagnet and paramagnetic material, undertaken by following step:

1), an end of a spring leaf 2 connects a contact 1;

2), on iron-core coil 3, twine the coil of making of ferrimagnet or paramagnetic material 4;

3), on iron-core coil 3, twine the number of turn of the quantity of the coil of making of ferrimagnet or paramagnetic material 4 according to the design capacity calculating coil 4 of relay;

4), selected iron-core coil 3, the material of coil 4 is pure iron matter, nickel matter, ferrocobalt, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are a kind of of above-mentioned paramagnetic material, or use simultaneously more than two kinds or three kind.

Embodiment 2

Shown in Figure 2, a kind of method with ferrimagnet and paramagnetic material manufacture level formula relay, undertaken by following step:

1), an end of a spring leaf 6 connects a contact 5;

2), on iron-core coil 7, twine the coil of making of ferrimagnet or paramagnetic material 8;

3), on iron-core coil 7, twine the number of turn of the quantity of the coil of making of ferrimagnet or paramagnetic material 8 according to the design capacity calculating coil 8 of relay;

4), selected iron-core coil 7, the material of coil 8 is pure iron matter, nickel matter, ferrocobalt, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are a kind of of above-mentioned ferrimagnet and paramagnetic material, or use simultaneously more than two kinds or three kind.

Embodiment 3

Shown in Figure 3, a kind of method with ferrimagnet and paramagnetic material manufacturing twin coil inductor, undertaken by following step:

1), on iron-core coil 9, is wound with first coil 10 that ferrimagnet or paramagnetic material are made;

2), on iron-core coil 9, be wound with second coil 11 that ferrimagnet or paramagnetic material are made separately;

3), the number of turn quantity of first coil 10, second coil 11 is calculated the number of turn of first coil 10, second coil 11 according to the design capacity of inductor;

4), the material of selected iron-core coil 9, first coil 10, second coil 11 is pure iron matter, ferrocobalt, nickel matter, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are a kind of of above-mentioned paramagnetic material, or use simultaneously more than two kinds or three kind.

Embodiment 4

Shown in Figure 4, a kind of method with ferrimagnet and paramagnetic material manufacturing unicoil inductor, undertaken by following step:

1), on iron-core coil 13, is wound with the coil 12 that ferrimagnet or paramagnetic material are made;

2), the number of turn quantity of coil 12 is calculated the number of turn of coil 12 according to the design capacity of inductor;

4), selected iron-core coil 13, the material of coil 12 are pure iron matter, nickel matter, ferrocobalt, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are a kind of of above-mentioned ferrimagnet and paramagnetic material, or use simultaneously more than two kinds or three kind.

People adopt the copper material manufacturing when making the coil of relay, inductor and various electrical equipment.The inventor's theoretical research and experimental studies results prove, makes relay with ferrimagnet and paramagnetic material, during the coil of inductor and various electrical equipment, but above-mentioned electrical equipment saves energy more than 50%, manufacturing cost reduces more than 60%.This is that the magnetic susceptibility of its copper is χ because copper is diamagnetic material _m=-4.9 * 30 ^-6By the present invention's ferrimagnet, as iron, and iron is paramagnetic substance, its magnetic susceptibility χ _m=+30 ²～+30 ⁶, the magnetic susceptibility of above-mentioned copper is compared with ferromagnetic substance magnetic susceptibility, and it is too big that the magnetic susceptibility between the two differs, and magnetic susceptibility is high more, and the magnetic field intensity of demonstration is big more, and magnetic field intensity is big more to show that the ability of its acting is big more.

The relay inductor that the ferrimagnet of selecting for use with the present invention and paramagnetic material are made into and the coil of various electrical equipment are compared with the coil that becomes with the diamagnetism material, the former is science, correct in theory not only, and the effect that can have remarkable energy saving effect and reduce cost.

The electric energy of producing by each power plant, the whole nation in 2000 calculates, and the annual electric energy of saving is equivalent to the electric flux that power station, 5 Yangtze River Gorges is produced if whole country's electromechanical industry adopts the motor of manufacturing of the present invention, perhaps 50 electric fluxs that Daya Bay nuclear power plant produced.Simultaneously, with the various generators made from ferrimagnet and paramagnetic material provided by the invention, motor, transformer, all kinds of coils are transformed, its energy-saving effect is better more than building a plurality of power plants economic benefit, and the energy-conservation reduction that can bring product cost of motor brings material benefit to consumers in general.If the technology of the present invention promotes in worldwide, its energy-saving effect is more than building big many of power station, 5 Three Gorges or 50 Daya Bay nuclear power plants.

Claims (2)

1. make the method for relay with ferrimagnet and paramagnetic material for one kind, undertaken by following step:

1), an end of a spring leaf (2) connects a contact (1);

2), go up the coil (4) that twines with ferrimagnet or paramagnetic material making at iron-core coil (3);

3), go up the quantity of twining the coil of making of ferrimagnet or paramagnetic material (4) is calculated coil (4) according to the design capacity of relay the number of turn at iron-core coil (3);

4), selected iron-core coil (3), the material of coil (4) is pure iron matter, nickel matter, ferrocobalt, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are wherein a kind of of above-mentioned paramagnetic material, or use simultaneously more than two kinds or three kind.

2. make the method for inductor with ferrimagnet and paramagnetic material for one kind, undertaken by following step:

1), on iron-core coil (3), is wound with first coil (1) that ferrimagnet or paramagnetic material are made;

2), on iron-core coil (3), be wound with second coil (2) that ferrimagnet or paramagnetic material are made separately;

3), the number of turn quantity of first coil (1), second coil (2) is calculated the number of turn of first coil (1), second coil (2) according to the design capacity of inductor;

4), the material of selected iron-core coil (3), first coil (1), second coil (2) is pure iron matter, nickel matter, ferrocobalt, ferroaluminium, ferro-silicium, iron-carbon alloy, ferrum-nickel-manganese alloy, iron-nickel alloy, iron cobalt nickel alloy, sendust, iron and rare earth element alloy material, or Ferrite Material;

5), selected ferrimagnet and paramagnetic material are wherein a kind of of above-mentioned paramagnetic material, or use simultaneously more than two kinds or three kind.

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