Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, and provide a kind of direct to melt, thereby the zinc pot that can save time and practice thrift the hot-dip aluminizing zincium steel plate production line of cost directly plays melting method.
The objective of the invention is to accomplish through following technical scheme; Described zinc pot directly plays melting method: when production line stops to produce because of certain reason; Release aluminium zinc liquid with the zinc pump earlier; Aluminium zinc liquid is extracted into till following 30 millimeters of the furnace throat, and at this moment insulation cover on zinc pot upper cover lets the zinc pot slowly cool off; Again rise when melting, take away insulation cover, do not have aluminium zinc like the bottom of a pan, need add aluminium zinc this moment for the first time, makes the zinc ingot metal upper surface be in 40-60 millimeter under the furnace throat; After changing the heating lid of a strip resistance silk, play the stove baking according to following requirement: in ℃ interval, room temperature~150, heat-up rate 10-20 ℃/hour, 150 ℃ of insulations 44-52 hour; In 151 ℃~250 ℃ intervals, heat-up rate 5-15 ℃/hour, insulation is 20-30 hour in the time of 250 ℃; In 251 ℃~350 ℃ intervals, heat-up rate 5-15 ℃/hour, insulation is 44-52 hour in the time of 350 ℃; In 351 ℃~460 ℃ intervals, heat-up rate 5-15 ℃/hour, insulation is 65-80 hour in the time of 460 ℃; When furnace temperature reaches 460 ℃, at this moment carry out adding the second time aluminium zinc, after guaranteeing molten aluminium zinc; Aluminium zinc liquid surpasses furnace throat and is as the criterion, and after the aluminium zinc fusing by the time, inductor is carried out low power sent electrically heated one day; Send 1/6 of the given maximum capacity of electric weight, treat that aluminium zinc in the channel all after the fusing, just can transfer the superpower heating to; 1/3, the three day that second day was total volume is 2/3 of total volume; After treating hour insulation of 460 ℃, 65-80, arrive 520 ℃, can in the zinc pot, add big aluminium zinc ingot metal fast with 10-20 ℃/hour heat-up rate; When treating aluminium zinc liquid level, clean out the table slag on aluminium zinc liquid surface, quicken then to add big aluminium zinc ingot metal, make aluminium zinc liquid level surge 10-14 millimeter, flood the stove nose, can avoid booty to get into the stove nose like this apart from stove nose 4-8 millimeter; Continue to add big aluminium zinc ingot metal, make aluminium zinc liquid level surpass 150~300 millimeters of stove nose bottoms,, the zinc wire of aluminizing is gone into operation on about 2~3 days of 520 ℃ of molten aluminium zinc.
Described aluminium zinc liquid is pumped to till following 30 millimeters of the furnace throat, in channel, is inserted with diameter and is 30 millimeters iron rod, and at this moment insulation cover on zinc pot upper cover again lets the zinc pot slowly cool off, and rises molten then again.
Described preferred method is: add aluminium zinc for the first time, preferably one of little aluminium zinc ingot metal with 10~20 kilogram weights connects one filling, and makes aluminium zinc ingot metal upper surface be in 50 millimeter under the furnace throat; Change the heating lid of a strip resistance silk, play the stove baking according to following requirement: in ℃ interval, room temperature~150,15 ℃/hour of heat-up rates were 150 ℃ of insulations 48 hours; In 151 ℃~250 ℃ intervals, 10 ℃/hour of heat-up rates, insulation is 24 hours in the time of 250 ℃; In 251 ℃~350 ℃ intervals, 10 ℃/hour of heat-up rates, insulation is 48 hours in the time of 350 ℃; In 351 ℃~460 ℃ intervals, 10 ℃/hour of heat-up rates, insulation is 72 hours in the time of 460 ℃; When furnace temperature reaches 460 ℃, at this moment carry out adding aluminium zinc the second time, add about about 2 tons, after guaranteeing molten aluminium zinc; Aluminium zinc liquid surpasses furnace throat and is as the criterion, and after these 2 tons of aluminium zinc fusings, inductor is carried out low power sent electrically heated one day by the time; Send 1/6 of the given maximum capacity of electric weight, treat that aluminium zinc in the channel all after the fusing, extracts iron rod; Just can transfer superpower heating to, second day be that 1/3, the three day of total volume is 2/3 of a total volume; After treating insulation in 460 ℃, 72 hours, arrive 520 ℃, can in the zinc pot, add big aluminium zinc ingot metal fast with 15 ℃/hour heat-up rates; When treating aluminium zinc liquid level, clean out the table slag on aluminium zinc liquid surface, quicken then to add big aluminium zinc ingot metal, make 12 millimeters of aluminium zinc liquid level surges, flood the stove nose apart from 6 millimeters in stove nose.
The present invention compared with prior art, have can directly rise molten, thereby characteristics such as can save time and cost.
Embodiment
To combine specific embodiment that the present invention is done detailed introduction below: zinc pot of the present invention directly plays melting method and is: when production line stops to produce because of certain reason; Release aluminium zinc liquid with the zinc pump earlier; Aluminium zinc liquid is extracted into till following 30 millimeters of the furnace throat; At this moment insulation cover on zinc pot upper cover lets the zinc pot slowly cool off; Again rise when melting, take away insulation cover, do not have aluminium zinc like the bottom of a pan, need add aluminium zinc this moment for the first time, makes aluminium zinc ingot metal upper surface be in 40-60 millimeter under the furnace throat; After changing the heating lid of a strip resistance silk, play the stove baking according to following requirement: in ℃ interval, room temperature~150, heat-up rate 10-20 ℃/hour, 150 ℃ of insulations 44-52 hour; In 151 ℃~250 ℃ intervals, heat-up rate 5-15 ℃/hour, insulation is 20-30 hour in the time of 250 ℃; In 251 ℃~350 ℃ intervals, heat-up rate 5-15 ℃/hour, insulation is 44-52 hour in the time of 350 ℃; In 351 ℃~460 ℃ intervals, heat-up rate 5-15 ℃/hour, insulation is 65-80 hour in the time of 460 ℃; When furnace temperature reaches 460 ℃, at this moment carry out adding the second time aluminium zinc, after guaranteeing molten aluminium zinc; Aluminium zinc liquid surpasses furnace throat and is as the criterion, and after the aluminium zinc fusing by the time, inductor is carried out low power sent electrically heated one day; Send 1/6 of the given maximum capacity of electric weight, treat that aluminium zinc in the channel all after the fusing, just can transfer the superpower heating to; 1/3, the three day that second day was total volume is 2/3 of total volume; After treating hour insulation of 460 ℃, 65-80, arrive 520 ℃, can in the zinc pot, add big aluminium zinc ingot metal fast with 10-20 ℃/hour heat-up rate; When treating aluminium zinc liquid level, clean out the table slag on aluminium zinc liquid surface, quicken then to add big aluminium zinc ingot metal, make aluminium zinc liquid level surge 10-14 millimeter, flood the stove nose, can avoid booty to get into the stove nose like this apart from stove nose 4-8 millimeter; Continue to add big aluminium zinc ingot metal, make aluminium zinc liquid level surpass 150~300 millimeters of stove nose bottoms,, the zinc wire of aluminizing is gone into operation on about 2~3 days of 520 ℃ of molten aluminium zinc.
Described aluminium zinc liquid is pumped to till following 30 millimeters of the furnace throat, in channel, is inserted with diameter and is 30 millimeters iron rod, and at this moment insulation cover on zinc pot upper cover again lets the zinc pot slowly cool off, and rises molten then again.
Described preferred method is: add aluminium zinc for the first time, preferably one of little aluminium zinc ingot metal with 10~20 kilogram weights connects one filling, and makes aluminium zinc ingot metal upper surface be in 50 millimeter under the furnace throat; Change the heating lid of a strip resistance silk, play the stove baking according to following requirement: in ℃ interval, room temperature~150,15 ℃/hour of heat-up rates were 150 ℃ of insulations 48 hours; In 151 ℃~250 ℃ intervals, 10 ℃/hour of heat-up rates, insulation is 24 hours in the time of 250 ℃; In 251 ℃~350 ℃ intervals, 10 ℃/hour of heat-up rates, insulation is 48 hours in the time of 350 ℃; In 351 ℃~460 ℃ intervals, 10 ℃/hour of heat-up rates, insulation is 72 hours in the time of 460 ℃; When furnace temperature reaches 460 ℃, at this moment carry out adding aluminium zinc the second time, add about about 2 tons, after guaranteeing molten aluminium zinc; Aluminium zinc liquid surpasses furnace throat and is as the criterion, and after these 2 tons of aluminium zinc fusings, inductor is carried out low power sent electrically heated one day by the time; Send 1/6 of the given maximum capacity of electric weight, treat that aluminium zinc in the channel all after the fusing, extracts iron rod; Just can transfer superpower heating to, second day be that 1/3, the three day of total volume is 2/3 of a total volume; After treating insulation in 460 ℃, 72 hours, arrive 520 ℃, can in the zinc pot, add big aluminium zinc ingot metal fast with 15 ℃/hour heat-up rates; When treating aluminium zinc liquid level, clean out the table slag on aluminium zinc liquid surface, quicken then to add big aluminium zinc ingot metal, make 12 millimeters of aluminium zinc liquid level surges, flood the stove nose apart from 6 millimeters in stove nose.
Embodiment 1,
When production line stops to produce because of certain reason, just to release aluminium zinc liquid with the zinc pump, aluminium zinc liquid is extracted into till following 30 millimeters of the furnace throat, and the insertion diameter is 30 millimeters a iron rod in channel, and at this moment insulation cover on zinc pot upper cover lets the zinc pot slowly cool off.
By the time the other problem of production line has solved and will rise again when melting; Take away insulation cover, if the original the bottom of a pan does not have aluminium zinc, need add aluminium zinc this moment for the first time; Preferably one of little aluminium zinc ingot metal with 10~20 kilogram weights connects one filling, and makes aluminium zinc ingot metal upper surface be in 50 millimeter under the furnace throat.Change the heating lid of a strip resistance silk, stipulated the stove baking according to following table:
When furnace temperature reaches 460 ℃, at this moment carry out adding aluminium zinc the second time, add about about 2 tons (after guaranteeing molten aluminium zinc; Aluminium zinc liquid surpasses furnace throat), by the time after these 2 tons of aluminium zinc fusings, inductor is carried out low power (send the given maximum capacity of electric weight 1/6) sent electrically heated one day; After treating the whole fusings of aluminium zinc in the channel; Extract iron rod, just can transfer superpower heating (second day for total volume 1/3, the three day be total volume 2/3) to.After treating insulation in 460 ℃, 72 hours, arrive 520 ℃, can in the zinc pot, add big aluminium zinc ingot metal fast with 15 ℃/hour heat-up rates.When treating aluminium zinc liquid level, clean out the table slag on aluminium zinc liquid surface, quicken then to add big aluminium zinc ingot metal, make 12 millimeters of aluminium zinc liquid level surges, flood the stove nose, can avoid booty to get into the stove nose like this apart from 6 millimeters in stove nose.Continue to add big aluminium zinc ingot metal, make aluminium zinc liquid level surpass 150~300 millimeters of stove nose bottoms,, the zinc wire of aluminizing is gone into operation on about 2~3 days of 520 ℃ of molten aluminium zinc.
Other embodiments of the invention can be in above-mentioned concrete numerical range; Comprise that rate of warming, soaking time etc. replace arbitrarily embodiment 1 and obtain; Because of the replacement of these numerical value belongs to well-known to those skilled in the art, thereby can implement easily.